Collecting device based on high-silicon steel strip spraying process
Through the combination device of the chain plate conveyor belt and aggregate tray, the problems of low efficiency and insufficient safety of traditional collection methods are solved, and efficient, safe and high-quality collection of high-silicon steel strips are achieved.
Patent Information
- Application Number
- CN202422424616.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-09
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2034-10-09
AI Technical Summary
Traditional high-silicon steel strip collection methods are inefficient, have adverse effects on the quality of the strip and have safety hazards.
A combination device of a chain plate conveyor belt and aggregation tray is used. A aggregate tray is placed under the chain plate conveyor belt, and the belt falls directly into the aggregate tray. Automatic collection is achieved through the movement of the chain plate conveyor belt, ensuring a safe distance and reducing dust and wear. The aggregate tray can be linked to multiple heads and tails to achieve continuous operation.
It improves collection efficiency, ensures the quality and production safety of strips, reduces the risk of manual operation, and realizes efficient strip transportation and bagging operations.
Smart Images

Figure CN223200853U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of high silicon steel strip production, in particular to a collecting device based on a high silicon steel strip spraying process. Background Art
[0002] As a high-performance alloy material, high silicon steel strip has the characteristics of high magnetic permeability, low iron loss, and low magnetizing force. These properties make it an ideal choice for manufacturing motor, generator and transformer cores.
[0003] Currently, the preferred production process for high-silicon steel strip is the strip spraying process, which typically utilizes a rapid solidification, single-roller strip-spinning method. This process offers advantages such as good formability, a wide bandwidth range, and excellent magnetic properties. However, the strip spraying process also involves splashing hot molten steel, resulting in thin strips and high speeds. Consequently, strips produced using this process are difficult to collect. Traditionally, the strips have been allowed to fall directly to the ground, and then manually collected and bagged after the molten steel has been sprayed.
[0004] Among them, the traditional collection method has the following disadvantages: 1. Extremely low efficiency; 2. It will cause the strip to wear and dust and impurities to adhere to the surface, which will have an adverse effect on the quality of the strip; 3. The operators are close to the strip spraying machine, and there is splashing of molten steel, which will endanger personal safety; 4. When manually collecting the strip and bagging it, it is easy to be scratched by the strip. Utility Model Content
[0005] Based on this, the purpose of this utility model is to provide a collection device based on the high-silicon steel spray strip process to solve the problems of low collection efficiency, adverse effects on strip quality, and insufficient safety of traditional collection methods.
[0006] The utility model provides a collecting device based on high silicon steel strip spraying process, which is used for collecting high silicon steel strips. The collecting device includes a chain conveyor belt and a collecting tray, wherein:
[0007] The chain conveyor belt includes a support leg, so as to form a linear placement space below the chain conveyor belt through the support leg;
[0008] The height and width of the collecting tray are less than or equal to the height and width of the linear placement space, so that the collecting tray can be placed in the linear placement space and thus can be placed under the chain conveyor belt;
[0009] There are at least two collecting trays, and the front and rear ends of each collecting tray are respectively provided with pluggable linking mechanisms so that each collecting tray can be linked end to end.
[0010] Optionally, the link mechanism includes a spring latch and a coordination plate respectively fixedly arranged at the front and rear ends of the collecting tray, and the coordination plate is provided with a pin hole.
[0011] Optionally, the link mechanism also includes an operating rod, which is arranged at the front end of the collection tray, and the middle part of the operating rod is linked to the pin of the spring latch. One end of the operating rod is rotatably connected to the collection tray, and the other end extends to one side of the collection tray so that the pin of the spring latch can be lifted by lifting the operating rod.
[0012] Optionally, the link mechanism further comprises a hook, and the hook is arranged in parallel and spaced apart from the spring latch, so that the operating rod can be supported and limited by the hook in a horizontal position.
[0013] Optionally, the head end of the collecting tray faces the conveying direction of the chain conveyor belt, and the tail end of the collecting tray is an open port structure.
[0014] Optionally, a universal ball roller is provided on the bottom surface of the collecting tray.
[0015] Optionally, the spacing between at least some of the legs in the conveying direction of the chain conveyor belt is greater than the length of the collecting tray.
[0016] Optionally, baffles are further provided on both sides above the chain conveyor belt.
[0017] Optionally, a roller is provided at the lower end of the support leg.
[0018] Optionally, the collecting tray further includes a bottom frame, and the linking mechanism and the universal ball roller are arranged on the bottom frame.
[0019] The utility model provides a collecting device based on a high-silicon steel spraying belt process, which is used for collecting high-silicon steel strips. The collecting device comprises a chain conveyor belt and a collecting tray arranged below the chain conveyor belt. When in use, the chain conveyor belt is placed below the discharge position of the high-silicon steel spraying belt equipment. The produced high-silicon steel strips first fall onto the chain conveyor belt and are then conveyed forward by the chain conveyor belt. When they are conveyed to the end of the chain conveyor belt, the high-silicon steel strips fall downwards into the collecting tray below. The collecting tray can be linked end to end and dragged and moved below the chain conveyor belt to load the collected high-silicon steel strips into separate trays. Among them, the dragging operation of the aggregate tray is mainly performed outside the chain conveyor belt. By adjusting the distance between the end of the chain conveyor belt and the discharge position of the high-silicon steel spray belt equipment, it can be ensured that the distance between the operating position of manually dragging the aggregate tray and the discharge position of the high-silicon steel spray belt equipment meets the safety distance requirements, thereby maintaining the safety of the staff's production operations; the chain conveyor belt and the aggregate tray are both movable structures, which are not easy to accumulate dust, and the surface cleanliness is guaranteed, which can reduce the risk of dust and impurities adhering to the surface of the collected high-silicon steel strip, and can reduce the wear between the collected high-silicon steel strip and the collected high-silicon steel strip, thereby ensuring the quality of the high-silicon steel strip; the operation of the chain conveyor belt and the aggregate tray can be realized automatically. When the aggregate tray is full, it can be removed from the aggregate tray chain through the link mechanism, which is convenient for subsequent transfer, bagging and other operations, and other aggregate trays can continue to operate, which can effectively guarantee the collection efficiency as a whole and improve production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a schematic diagram of the main structure of a collection device based on a high silicon steel spray belt process in an embodiment of the present utility model;
[0021] Figure 2 This is a structural diagram of the linking mechanism of the collecting device based on the high silicon steel spray strip process in an embodiment of the present utility model;
[0022] Figure 3 This is a schematic diagram of the back structure of the collecting tray of the collecting device based on the high silicon steel spray belt process in an embodiment of the present utility model;
[0023] The following specific embodiments will further illustrate the present invention in conjunction with the above-mentioned drawings. DETAILED DESCRIPTION
[0024] To facilitate understanding of the present invention, a more comprehensive description of the present invention will be provided below with reference to the accompanying drawings. The drawings illustrate several embodiments of the present invention. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to provide a more thorough and comprehensive understanding of the present invention.
[0025] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be an intermediate element. When an element is referred to as being "connected to" another element, it may be directly connected to the other element or there may be an intermediate element. The terms "vertical," "horizontal," "left," "right," and similar expressions used herein are for illustrative purposes only.
[0026] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the art to which this invention pertains. The terms used herein in the specification of this invention are intended only to describe specific embodiments and are not intended to limit the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.
[0027] In order to solve the problems of low collection efficiency, adverse effects on strip quality and insufficient safety of traditional collection methods, the utility model provides a collection device based on the high-silicon steel spraying process, which is used for collecting high-silicon steel strips. The collection device includes a chain conveyor belt and a collecting tray arranged below the chain conveyor belt. When in use, the chain conveyor belt is placed at the discharge position of the high-silicon steel spraying equipment. The produced high-silicon steel strip first falls onto the chain conveyor belt and is then conveyed forward by the chain conveyor belt. When it reaches the end of the chain conveyor belt, the high-silicon steel strip falls downward into the collecting tray below. The collecting tray can be connected end to end and dragged and moved below the chain conveyor belt to load the collected high-silicon steel strips into trays. Among them, the dragging operation of the aggregate tray is mainly performed outside the chain conveyor belt. By adjusting the distance between the end of the chain conveyor belt and the discharge position of the high-silicon steel spray belt equipment, it can be ensured that the distance between the operating position of manually dragging the aggregate tray and the discharge position of the high-silicon steel spray belt equipment meets the safety distance requirements, thereby maintaining the safety of the staff's production operations; the chain conveyor belt and the aggregate tray are both movable structures, which are not easy to accumulate dust, and the surface cleanliness is guaranteed, which can reduce the risk of dust and impurities adhering to the surface of the collected high-silicon steel strip, and can reduce the wear between the collected high-silicon steel strip and the collected high-silicon steel strip, thereby ensuring the quality of the high-silicon steel strip; the operation of the chain conveyor belt and the aggregate tray can be realized automatically. When the aggregate tray is full, it can be removed from the aggregate tray chain through the link mechanism, which is convenient for subsequent transfer, bagging and other operations, and can effectively improve the collection efficiency and production efficiency as a whole.
[0028] Specifically, if Figure 1 、 Figure 2 and Figure 3As shown, the collecting device of this embodiment includes a chain conveyor belt 10 and a collecting tray 20, wherein the chain conveyor belt 10 includes a support leg 11, so as to form a linear placement space below the chain conveyor belt 10 through the support leg 11; the height and width of the collecting tray 20 are less than or equal to the height and width of the linear placement space, so that the collecting tray 20 can be placed in the linear placement space, and thus can be placed below the chain conveyor belt 10; wherein, there are at least two collecting trays 20, and the front and rear ends of each collecting tray 20 are respectively provided with a plug-in matching link mechanism, so that each collecting tray 20 can be linked end to end, so that when the previous collecting tray is full of material and goes offline, the subsequent collecting tray can continue to collect material, thereby ensuring the continuity of the collection, reducing the need for shutdown, and improving production efficiency.
[0029] In this embodiment, an industrial computer 101 is provided on the side of the unloading end of the chain conveyor belt 10 to control the conveying speed of the chain conveyor belt 10. In actual use, the chain conveyor belt 10 is provided below the discharge position of the high silicon steel spraying equipment. By adjusting the distance from the unloading end of the chain conveyor belt 10 to the discharge position of the high silicon steel spraying equipment to meet the safety distance requirements, it can be ensured that the distance between the operator and the discharge position of the high silicon steel spraying equipment when operating the industrial computer 101 meets the safety distance requirements, thereby avoiding the injury of the operator to the molten steel splashed out of the high silicon steel spraying equipment. Among them, the specific length and layout position of the chain conveyor belt 10 need to be specifically selected according to actual conditions, and this application does not make any special restrictions on this.
[0030] The linking mechanism includes a spring latch 31 and a coordination plate 32 respectively fixed on the front and rear ends of the collecting tray 20. A pin hole is provided on the coordination plate 32. By operating the pin of the spring latch 31, the link between the spring latch 31 and the coordination plate 32 can be easily controlled, which facilitates the linking and separation between the collecting trays 20.
[0031] In order to ensure the stability of the connection between the collecting trays 20, the spring latch 31 and the coordination plate 32 are mainly arranged in the middle position of the end of the collecting tray 20. In order to facilitate the operation of the spring latch 31 in the middle position, in this embodiment, the link mechanism also includes an operating rod 33. The operating rod 33 is arranged at the front end of the collecting tray 20. The middle part of the operating rod 33 is connected to the latch of the spring latch 31. One end of the operating rod 33 is rotatably connected to the collecting tray 20, and the other end extends to one side of the collecting tray 20. The latch of the spring latch 31 can be lifted by lifting the operating rod 33, which is convenient for the operator to operate the spring latch 31 arranged in the connection gap between the collecting trays 20 from the side through the operating rod 33. It is also convenient to reduce the connection gap between the collecting trays 20 and improve the continuity of the collecting tray chain. The operating rod 33 and the spring latch 31 can be connected by providing an opening structure at a corresponding position of the operating rod 33 , and a protruding block structure is provided on the latch side of the spring latch 31 , and the connection is achieved by nesting the protruding block structure with the opening structure on the operating rod 33 .
[0032] The linking mechanism also includes a hook 34, which is arranged in parallel and spaced apart from the spring pin 31 so that the operating rod 33 can be supported and limited by the hook 34 when in a horizontal position, thereby avoiding the operating rod 33 from pressing the spring pin 31, reducing fatigue damage to the spring pin 31, and improving the service life of the linking mechanism.
[0033] In order to facilitate the removal of the high-silicon steel strips collected in the collecting tray 20, in this embodiment, the head end of the collecting tray 20 faces the conveying direction of the chain conveyor belt 10, and the tail end of the collecting tray 20 is an open port structure, that is, there is no side plate blocking the tail end of the collecting tray 20. By lifting the head end of the collecting tray 20 and tilting it, the high-silicon steel strips collected therein can be guided out from the tail end, which is convenient for bagging and other transfer operations.
[0034] To facilitate the movement of the collection tray 20, in this embodiment, universal ball rollers 21 are provided on the bottom surface of the collection tray 20. At least three universal ball rollers 21 are provided to ensure the support stability of the collection tray 20. During the material collection stage, the collection tray 20 moves longitudinally in the front-to-back direction. When the material is full, the collection tray 20 is removed from under the chain conveyor belt 10. The link mechanism is operated to release the connection with the other collection trays. The universal ball rollers 21 can then be used to move the collection tray 20 laterally away from the collection line to prevent the collection line from being too long.
[0035] In an optional embodiment, the spacing between at least some of the legs 11 in the conveying direction of the chain conveyor belt 10 is greater than the length of the collecting tray 20, which can facilitate the empty collecting tray to be sent from the side of the chain conveyor belt 10 to the bottom of the chain conveyor belt 10 to be connected to the tail of other collecting trays.
[0036] In order to reduce the risk of high silicon steel strips escaping from the conveyor line, baffles 12 are provided on both sides above the chain conveyor belt 10. The baffles 12 can be tilted outward to increase the effective material receiving area and ensure the reliability of material receiving.
[0037] In order to facilitate the transportation of the chain conveyor belt 10, rollers are further provided at the lower ends of the legs 11.
[0038] The main body of the collecting tray 20 is mainly formed by welding and splicing plates. In order to facilitate operations such as lifting and discharging, in this embodiment, the collecting tray 20 also includes a bottom frame 22, and the linking mechanism and the universal ball roller 21 are arranged on the bottom frame 22. The plate body of the collecting tray 20 is placed on the bottom frame 22, so that when the plate body of the collecting tray 20 is lifted and the high-silicon steel strip therein is bagged, there is no need to lift the bottom frame 22, which can save operating work, improve operational convenience, and facilitate the cleaning operation of the collecting tray body, as well as the installation of the linking mechanism and the universal ball roller 21.
[0039] The chain conveyor belt and the collecting tray of the collection device based on the high silicon steel spraying belt process provided by the utility model can be operated automatically, thereby improving the collection efficiency; when the collecting tray is full of material, it can be taken off the collecting tray chain through the link mechanism, which is convenient for subsequent transportation, bagging and other operations, and can effectively ensure the continuity of operation as a whole and improve production efficiency; through the cooperation of the chain conveyor belt and the collecting tray, the working position of manual operation and the spraying position of the high silicon steel spraying belt equipment can be effectively kept away from each other, avoiding the harm of splashing molten steel to the operator and ensuring production safety; the chain conveyor belt and the collecting tray are both movable structures, which can reduce the accumulation of dust and impurities on the chain conveyor belt and the collecting tray on the one hand, thereby ensuring the cleanliness of the high silicon steel strip, and on the other hand, reduce the friction damage of the high silicon steel strip on the chain conveyor belt and the collecting tray, thereby ensuring product quality.
[0040] Throughout this specification, reference to terms such as "one embodiment," "some embodiments," "examples," "specific examples," or "some examples" means that the specific features, structures, materials, or characteristics described in conjunction with that embodiment or example are included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
[0041] The above-described embodiments merely represent several specific implementations of the present invention. While the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the present invention. It should be noted that a person skilled in the art would be able to make various modifications and improvements without departing from the concept of the present invention, and these modifications and improvements fall within the scope of protection of the present invention. Therefore, the scope of protection of the present invention shall be determined by the appended claims.
Claims
1. A collection device based on high silicon steel strip spraying process, used for collecting high silicon steel strip, characterized in that: The collecting device includes a chain conveyor belt and a collecting tray, wherein: The chain conveyor belt includes a support leg, so as to form a linear placement space below the chain conveyor belt through the support leg; The height and width of the collecting tray are less than or equal to the height and width of the linear placement space, so that the collecting tray can be placed in the linear placement space and thus can be placed under the chain conveyor belt; There are at least two collecting trays, and the front and rear ends of each collecting tray are respectively provided with pluggable linking mechanisms so that each collecting tray can be linked end to end.
2. The collection device based on the high silicon steel spray belt process according to claim 1 is characterized in that: The link mechanism comprises a spring latch and a coordination plate respectively fixedly arranged at the front and rear ends of the collecting tray, and the coordination plate is provided with a pin hole.
3. The collection device based on the high silicon steel spray belt process according to claim 2 is characterized in that: The link mechanism also includes an operating rod, which is arranged at the front end of the collecting tray. The middle part of the operating rod is connected to the pin of the spring latch. One end of the operating rod is rotatably connected to the collecting tray, and the other end extends to one side of the collecting tray so that the pin of the spring latch can be lifted by lifting the operating rod.
4. The collection device based on the high silicon steel spray belt process according to claim 3 is characterized in that: The link mechanism further comprises a hook, which is arranged in parallel and spaced relation with the spring latch, so that the operating rod can be supported and limited by the hook in a horizontal position.
5. The collection device based on the high silicon steel spray belt process according to claim 1 is characterized in that: The head end of the collecting tray faces the conveying direction of the chain conveyor belt, and the tail end of the collecting tray is an open port structure.
6. The collection device based on the high silicon steel spray belt process according to claim 1 is characterized in that: The bottom surface of the collecting tray is provided with a universal ball roller.
7. The collection device based on the high silicon steel spray belt process according to claim 1 or 6, characterized in that: The spacing between at least some of the legs in the conveying direction of the chain conveyor belt is greater than the length of the collecting tray.
8. The collection device based on the high silicon steel spray belt process according to claim 1, characterized in that: Baffles are also provided on both sides above the chain conveyor belt.
9. The collection device based on the high silicon steel spray belt process according to claim 1, characterized in that: The lower ends of the legs are provided with rollers.
10. The collection device based on the high silicon steel spray belt process according to claim 6, characterized in that: The collecting tray further comprises a bottom frame, and the link mechanism and the universal ball roller are arranged on the bottom frame.