Roller combined mechanism and transmission assembly

Abstract

The utility model relates to a roller combination mechanism and a transmission assembly, the roller combination mechanism comprises a roller, a roller shaft is connected in the roller in a penetrating mode, and a centering assembly and a guide assembly are arranged between the roller shaft and the roller; the two ends of the roller are both connected with roller end plates, the centers of the roller end plates are provided with penetrating connection holes allowing the roller shaft to penetrate through, the guide assembly comprises guide blocks connected to the roller end plates, the centering assembly comprises centering pieces connected to the roller shaft in a sleeving mode, the guide blocks are provided with guide centering grooves, and the centering pieces are connected with the roller shaft in a sleeving mode. The centering piece and the guiding centering groove are nested in a matched mode. According to the utility model, the cost and the maintenance difficulty can be reduced by a simplified structure, the balance and the stability are improved, the installation and the debugging are convenient, the larger deviation of the roller is prevented, and the stability and the reliability of the transmission efficiency are ensured.

Description

Technical Field

[0001] The present application relates to the technical field of transmission components, and in particular to a roller combination mechanism and a transmission component. Background Art

[0002] In industrial production, roller assembly mechanisms are widely used as key components in various conveying, transmission, and processing equipment. These mechanisms must not only meet the requirements of efficient transmission and rotation, but also possess a high degree of stability and accuracy to prevent vertical, horizontal, and vertical deviation during operation, thereby ensuring the continuity of the production line and product quality.

[0003] However, traditional roller combination mechanisms often have problems such as complex structure, difficult installation and maintenance, low transmission efficiency, and easy deviation, which limit the overall performance and reliability of the equipment.

[0004] At the same time, the pursuit of versatility in existing roller assembly mechanisms can lead to complex structural designs, increasing manufacturing costs and maintenance difficulties. Failure to fully consider the mass distribution of the rollers during design can easily lead to imbalance during operation, causing vibration and misalignment. Inadequate machining precision during manufacturing can result in large deviations in the roller's geometry and dimensions, impacting transmission efficiency and stability. The materials used may not withstand the stress and wear of long-term operation, causing roller damage or performance degradation. During the installation of the roller assembly mechanism, problems such as inaccurate alignment and improper bearing installation can occur, leading to misalignment during operation. The debugging process is cumbersome, requiring multiple adjustments to achieve optimal operating conditions, increasing time and labor costs. Due to deficiencies in design, manufacturing, and installation, the rollers may generate significant vibration and noise during operation, impacting the working environment and equipment life. Over long-term use, the rollers may misalign due to uneven force, resulting in reduced transmission efficiency and increased component wear. Utility Model Content

[0005] The purpose of this application is to provide a roller combination mechanism and transmission assembly, which can reduce costs and maintenance difficulties with a streamlined structure, improve balance and stability, facilitate installation and debugging, prevent large deviations of the rollers, and ensure the stability and reliability of transmission efficiency.

[0006] In order to achieve the above-mentioned purpose, in a first aspect, the utility model provides a roller assembly mechanism, comprising a roller, a roller shaft passing through the interior of the roller, and a centering assembly and a guide assembly provided between the roller shaft and the roller;

[0007] Both ends of the roller are connected to roller end plates, and the center of the roller end plate is provided with a through hole for the roller shaft to pass through. The guide assembly includes a guide block connected to the roller end plate, and the centering assembly includes a centering piece sleeved on the roller shaft. The guide block is provided with a guide centering groove, and the centering piece is nested with the guide centering groove.

[0008] In an optional embodiment, a connecting hole is provided on the guide block, and the connecting hole passes through the guide block in a radial direction. A mounting hole corresponding to the connecting hole is provided on the centering piece, and a fastening bolt is connected between the mounting hole and the connecting hole.

[0009] In an optional embodiment, the connecting hole includes a transverse through hole, the mounting hole includes a countersunk hole provided on the centering piece, the fastening bolt includes a flat cap bolt, and the guide block and the centering piece are fastened together by the flat cap bolt.

[0010] In an optional embodiment, the guide block includes a guide circular platform concentrically arranged with the roller end plate, and the guide circular platform is tightly positioned and fixed to the roller end plate.

[0011] In an optional embodiment, the roller end plate is connected to the inner side of the end of the roller, the guide block has the same thickness as the centering piece, and the guide block is installed between the roller end plate and the end opening of the roller.

[0012] In an optional embodiment, the centering member is detachably connected to the roller shaft to form an integral structure.

[0013] In an optional embodiment, the centering member includes a centering gear connected to the end of the roller shaft, and the guide centering groove includes a gear groove that is snap-fitted with the centering gear.

[0014] In an optional embodiment, the centering assembly and the guide assembly are arranged in pairs, and each of the rollers includes two pairs arranged at both ends thereof.

[0015] In an optional embodiment, a central hollow tube is provided inside the roller, and both end openings of the central hollow tube are respectively connected to the through-holes.

[0016] In a second aspect, the present invention provides a transmission assembly, including a transmission belt and a roller combination mechanism according to any one of the aforementioned embodiments.

[0017] Through the roller combination mechanism and transmission assembly in the utility model, the structural composition of the existing roller transmission assembly can be optimized, the cost can be reduced, the centering accuracy of the connection and installation and the durability of use can be improved, the deviation of the roller can be prevented to the greatest extent, and the stability and reliability of the transmission can be guaranteed.

[0018] Other features and advantages of the present application will be described in detail in the subsequent detailed description. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the following is a brief introduction to the drawings required for use in the embodiments. It should be understood that the following drawings only show certain embodiments of the present application and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without creative work.

[0020] Figure 1 This is a schematic diagram of the split structure of the roller assembly mechanism in this application;

[0021] Figure 2 This is a schematic diagram of the assembly structure of the roller assembly mechanism in this application;

[0022] Figure 3 This is a schematic diagram of the structure of the roller in this application.

[0023] icon:

[0024] 1- roller; 11- roller end plate; 12- connection hole; 13- central hollow tube;

[0025] 2-roller;

[0026] 3-guide block; 31-guide centering groove; 31a-gear groove; 32-connecting hole; 33-fastening bolt;

[0027] 4-centering piece; 4a-centering gear; 41-mounting hole. DETAILED DESCRIPTION

[0028] To make the objectives, technical solutions, and advantages of the embodiments of the present application more clear, the technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, not all of the embodiments. Generally, the components of the embodiments of the present application described and shown in the drawings herein can be arranged and designed in various different configurations.

[0029] In the description of this application, it should be noted that the terms "inner" and "outer" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, or the orientations or positional relationships in which the product of this application is typically placed when in use. These terms are intended solely to facilitate the description of this application and simplify the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this application. Furthermore, the terms "first" and "second" and the like are used solely for distinction and should not be construed as indicating or implying relative importance.

[0030] It should also be noted that, in the description of this application, unless otherwise expressly specified or limited, the terms "disposed" and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to direct connections, indirect connections through an intermediate medium, or internal connections between two components. Those skilled in the art will understand the specific meanings of the above terms in this application based on the specific circumstances.

[0031] The roller combination mechanism in this application mainly improves the structure of the existing roller to organically combine the roller shaft and the roller, and prevents the roller from shifting during operation through the setting of the centering component and the guide component, thereby ensuring stability and accuracy during the transmission process.

[0032] See also Figure 1-Figure 2 The roller combination mechanism in the present invention has a main structure including a roller 1 and a roller shaft 2. The roller shaft 2 is installed through the inside of the roller 1, and a centering component and a guide component are provided between the roller shaft 2 and the roller 1.

[0033] Roller end plates 11 are connected to both ends of the drum, and a through hole 12 for the roller shaft 2 to pass through is provided in the center of the roller end plate 11. The guide assembly includes a guide block 3 connected to the roller end plate 11, and the centering assembly includes a centering piece 4 sleeved on the roller shaft 2. A guide centering groove 31 is provided on the guide block 3.

[0034] By nesting the centering piece 4 with the guide centering groove 31, the roller shaft 2 and the roller 1 can be combined. Through a simple and convenient roller combination mechanism, the transmission rotation requirements are met, and combined with the guide centering groove 31 and the centering guide of the centering piece 4, the roller 1 is effectively prevented from being offset during the rotation process, thereby ensuring the accuracy and stability of the transmission process to the greatest extent.

[0035] In one of the specific embodiments, based on the nesting of the centering piece 4 and the guide centering groove 31, the close connection between the guide block 3 and the roller end plate 11, and the sleeve connection of the centering piece 4 on the roller shaft 2, in order to ensure the connection between the roller shaft 2 and the roller 1, a connecting hole 32 is provided on the guide block 3, and the connecting hole 32 passes through the radial direction of the guide block 3. The centering piece 4 is provided with a mounting hole 41 corresponding to the connecting hole 32. By connecting the fastening bolt 33 between the mounting hole 41 and the connecting hole 32, the guide block 3 and the centering piece 4 can be connected into an integral structure, thereby realizing the connection between the guide block 3 and the centering piece 4 between the roller 1 and the roller shaft 2.

[0036] Specifically, the connecting hole 32 includes a transverse through hole, the mounting hole 41 includes a countersunk hole arranged on the centering piece 4, and the fastening bolt 33 is screwed through the connecting hole 32 and screwed into the mounting hole on the centering piece 4, thereby fastening the guide block 3 to the centering piece 4.

[0037] Furthermore, the fastening bolt 33 includes a flat cap bolt, which can facilitate the screwing operation. The external thread portion of the flat cap bolt extends into the connecting hole 32 and the mounting hole 41 to fix the roller shaft 2 and the roller 1 as a whole.

[0038] In another specific embodiment, the guide block 3 includes a guide cone arranged concentrically with the roller end plate 11. The guide cone is specifically a cone structure with regular thickness, and its side wall is tightly positioned and fixed to the roller end plate 11, thereby facilitating the connection and installation of the roller shaft 2 and the roller 1. Combined with the concentric arrangement of the guide cone and the roller end plate 11, it is convenient for the roller shaft 2 to pass through the center of the end of the roller 1.

[0039] The roller end plate 11 is connected to the inner side of the end of the roller 1. The guide block 3 and the centering piece 4 have the same thickness. The centering piece 4 and the guide block 3 are installed between the roller end plate 11 and the end opening of the roller 1 in a matching manner.

[0040] Furthermore, the thickness of the guide block 3 and the centering member 4 is smaller than the distance between the roller end plate 11 and the end opening of the roller 1, thereby reducing interference with other structures.

[0041] The centering piece 4 in this embodiment is detachably connected to the roller 2 as an integral structure. Specifically, the centering piece 4 includes a centering block with a centrally symmetrical structure, and the roller 2 is installed through the center of the centering piece 4. Furthermore, the guide centering groove 31 is opened in the center of the guide block 3, specifically a through groove structure that passes through the thickness direction of the guide block 3. Combined with the concentric arrangement of the guide cone and the end of the roller 1, the roller 2 can be installed on the axis of the roller 1.

[0042] The nested fit of the centering block and the guide centering groove 31 regulates the installation structure of the roller 1, ensuring coaxial installation between the roller 1 and the roller shaft 2. The centering assembly and the guide assembly form the anti-drift mechanism of the roller assembly, significantly reducing the deviation and vibration of the roller 1 during operation, extending the service life of the equipment while improving the stability and reliability of the production process. This, in turn, reduces downtime and maintenance costs, and improves production efficiency.

[0043] From the perspective of specific structural composition, the centering member 4 in the present invention is preferably a centering gear 4a connected to the end of the roller shaft 2. The centering gear 4a is preferably a centrally symmetrical star gear. The guide centering groove 31 includes a gear groove 31a that is snap-fitted with the centering gear 4a. The specific gear groove 31a is in the form of a through groove, which can stably and reliably nest the centering gear 4a in the gear groove 31a. It should be pointed out that based on the nesting fitting angle between the two, the fitting of the centering gear 4a and the gear groove 31a should minimize the gap between the two while ensuring that they can be separated from each other, thereby providing synchronization and reliability of the fit.

[0044] The centering assembly and the guide assembly are arranged in pairs, and each roller 1 includes two pairs of assemblies arranged at both ends of the roller 1. Based on the extension of the roller shaft 2 on the roller end plates 11 on both sides of the roller 1, the stability of the combination of the roller shaft 2 and the roller 1 can be ensured.

[0045] Further, combined with Figure 3 A central hollow tube 13 is provided inside the roller 1 , and the central hollow tube 13 can facilitate the rapid positioning and connection of the roller shaft 2 .

[0046] The two end openings of the central hollow tube 13 are respectively connected to the through hole 12. Furthermore, the diameter of the through hole 12 is the same as the diameter of the central hollow tube 13, and the diameter of the through hole 12 is larger than the outer diameter of the roller shaft 2 and smaller than the maximum diameter of the uncut part of the centering gear 4a, which can ensure the connection strength between the roller shaft 2 and the roller 1.

[0047] The interaction of the centering and guide components provides the roller assembly with an effective centering adjustment mechanism, limiting the sway and offset of roller 1, improving overall stability and ensuring precise horizontal and vertical alignment of roller 1, minimizing transmission efficiency degradation and equipment damage caused by offset. High-quality bearings and seals can be installed at both ends of roller shaft 2 to ensure roller 1 remains stable during operation.

[0048] This utility model adopts a modular design concept, making the roller assembly mechanism easy to assemble, disassemble, and maintain, reducing the technical skills required of technicians, shortening maintenance time, and lowering operating and maintenance costs. In addition, the modular design helps to standardize and universalize spare parts, further reducing inventory costs.

[0049] Lightweight and high-strength materials can be used during processing to reduce the overall weight. Lightweight materials make the transportation and installation of the equipment more labor-saving and improve the portability and flexibility of the equipment.

[0050] The present invention also provides a transmission assembly, including a transmission belt and the roller assembly mechanism. Based on the stable and reliable connection between the roller 1 and the roller shaft 2 provided by the roller assembly mechanism, efficient and stable transmission can be achieved via the transmission belt, which can be a synchronous belt, a flat friction transmission belt, a transmission chain, etc., to ensure accurate and efficient power transmission.

[0051] The transmission components can transmit more power or materials in the same amount of time, which directly improves the overall efficiency of the production line. Efficient transmission also means less energy loss, further saving energy costs.

[0052] The roller combination mechanism and transmission assembly in the present invention are designed to be simpler and more compact, thus reducing manufacturing costs and maintenance difficulties. During the design and manufacturing process, the mass distribution and geometric shape of the roller 1 are fully considered to ensure that it can maintain balance during operation and reduce vibration and offset. High-precision processing technology and high-quality materials are used to improve the manufacturing accuracy and service life of the roller combination mechanism, and reduce performance degradation due to wear. The structural setting is easy to install and debug, which reduces the difficulty of installation and debugging and improves work efficiency. Through reasonable structural design and material selection, the roller 1 is prevented from deviating up, down, left, and right during operation, ensuring the stability and reliability of the transmission efficiency.

[0053] By comparing the use process of the existing traditional pneumatic shaft, the roller combination mechanism in the present invention can significantly reduce the offset of the roller 1, and significantly improve the stability and reliability of the operation of the roller 1.

[0054] It should be noted that, unless there is any conflict, the features in the embodiments of this application can be combined with each other.

[0055] The above description is merely a preferred embodiment of the present application and is not intended to limit the present application. Various modifications and variations are possible for those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present application shall be included within the scope of protection of the present application.

Claims

1. A roller combination mechanism, characterized in that: It includes a roller, a roller shaft is connected inside the roller, and a centering component and a guide component are provided between the roller shaft and the roller; Both ends of the roller are connected to roller end plates, and the center of the roller end plate is provided with a through hole for the roller shaft to pass through. The guide assembly includes a guide block connected to the roller end plate, and the centering assembly includes a centering piece sleeved on the roller shaft. The guide block is provided with a guide centering groove, and the centering piece is nested with the guide centering groove.

2. The roller combination mechanism according to claim 1, characterized in that: The guide block is provided with a connecting hole, which penetrates the guide block in a radial direction. The centering piece is provided with a mounting hole corresponding to the connecting hole, and a fastening bolt is connected between the mounting hole and the connecting hole.

3. The roller assembly mechanism according to claim 2, characterized in that: The connecting hole comprises a through hole extending transversely therethrough, the mounting hole comprises a countersunk hole provided on the centering piece, the fastening bolt comprises a flat cap bolt, and the guide block is fastened to the centering piece via the flat cap bolt.

4. The roller assembly mechanism according to claim 1, characterized in that: The guide block includes a guide circular platform that is concentrically arranged with the roller end plate, and the guide circular platform is tightly positioned and fixed to the roller end plate.

5. The roller combination mechanism according to claim 1, characterized in that: The roller end plate is connected to the inner side of the end of the roller, the guide block has the same thickness as the centering piece, and the guide block is installed between the roller end plate and the end opening of the roller.

6. The roller assembly mechanism according to claim 1, characterized in that: The centering piece is detachably connected to the roller shaft to form an integral structure.

7. The roller assembly mechanism according to claim 1, characterized in that: The centering member includes a centering gear connected to the end of the roller shaft, and the guide centering groove includes a gear groove that is snap-fitted with the centering gear.

8. The roller assembly mechanism according to claim 1, characterized in that: The centering assembly and the guide assembly are arranged in pairs, and each roller includes two pairs arranged at both ends thereof.

9. The roller assembly mechanism according to claim 1, characterized in that: A central hollow tube is provided inside the roller, and the tube openings at both ends of the central hollow tube are respectively connected to the connecting holes.

10. A transmission assembly, characterized in that: The invention comprises a transmission belt and the roller combination mechanism according to any one of claims 1 to 9.

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