Deviation prevention device for coal conveying belt
The lift plate drives the correcting components to automatically correct the belt deviation, which solves the problems of slow belt adjustment speed and coal spills, and achieves fast and effective belt deviation correction.
Patent Information
- Application Number
- CN202422477219.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-14
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2034-10-14
AI Technical Summary
When the existing belt transporters adjust the inclination angle of the rollers on both sides of the coal conveyor belt, the adjustment speed is slow, and it is easy to cause the coal material to tilt and spill, affecting normal operation.
The lifting plate structure with a fixed block connecting the bracket plate is adopted, and the deviation correction component is driven through the lifting drive member, combined with an infrared sensor to monitor deviation, and the horizontal and side deviation correction rollers are automatically adjusted to correct the belt deviation.
The belt correction and adjustment speed and effect are improved, and the coal material is prevented from tilting and spilling, ensuring the normal operation of the belt conveyor.
Smart Images

Figure CN223200933U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of coal conveyor belts, in particular to a device for preventing a coal conveyor belt from deviating. Background Art
[0002] Belt conveyors are conveying systems used to transport loose materials or finished goods. They are widely used in various manufacturing enterprises due to their low operating costs, wide adaptability, and high production capacity. They are the main transportation equipment for transporting bulk materials over short distances. Especially in coal mining, where coal is heavy, it is necessary to transfer it from the mining end to other locations, and using belt conveyors for this transfer is essential. During operation, coal slag easily enters the non-working surface of the coal conveyor belt, which adheres to the belt and causes the belt to deviate. Furthermore, it is difficult to ensure a balanced amount of coal on all parts of the coal conveyor belt surface during operation, which results in an uneven load on the coal conveyor belt. Under the influence of the coal's gravity, the coal conveyor belt often deviates to one side.
[0003] Some existing belt conveyors are equipped with anti-deviation mechanisms. If the belt deviates, the belt can be prevented from deviating by adjusting the inclination angle of the rollers on both sides of the coal conveyor belt, allowing the belt to resume normal operation. However, adjusting the inclination angle of the rollers on both sides of the coal conveyor belt has limited ability to adjust the belt after deviation, and the adjustment speed is slow. Furthermore, when adjusting the inclination angle of the rollers on both sides of the coal conveyor belt, the side of the coal conveyor belt will be lifted, causing the coal on the coal conveyor belt to tilt at a certain angle, resulting in some coal spilling. The spilled coal enters the non-working surface of the coal conveyor belt, affecting the normal operation of the belt conveyor. Utility Model Content
[0004] In order to solve the technical problems in the prior art that the adjustment speed of the coal conveyor belt by adjusting the inclination angle of the rollers on both sides of the coal conveyor belt is slow, and it is easy to cause the coal on the coal conveyor belt to tilt at a certain angle, resulting in some coal spilling and affecting the normal operation of the belt conveyor, the utility model provides the following technical solutions.
[0005] The utility model discloses a coal conveyor belt anti-deviation device, comprising several fixed blocks connected to the belt conveyor, the fixed blocks are fixedly connected to two relatively arranged support plates, several connecting plates are fixedly connected between the two support plates, a first support plate with at least two lifting drive members on the upper portion is fixedly connected between two adjacent connecting plates, at least two lifting plates respectively connected to the output ends of the two lifting drive members are slidably connected between the two support plates, a first correcting component and a second correcting component with opposite correcting directions are respectively fixedly connected on the upper portion of each of the lifting plates, the first correcting component comprises a support plate fixedly connected to the lifting plate and side plates arranged obliquely on both sides of the support plate, the support plate and the side plates are respectively rotatably connected to a horizontal correcting roller with a threaded portion on the outer periphery and a side correcting roller connected to an infrared sensor.
[0006] As a further technical solution, the outer periphery of the side correcting roller is provided with a thread having the same direction as the thread of the horizontal correcting roller.
[0007] As a further technical solution, the threaded portion is a threaded protrusion or a threaded groove.
[0008] As a further technical solution, a plurality of lifting slots are provided on the inner side of the bracket plate, and lifting sliders matching the lifting slots are provided at both ends of the lifting plate.
[0009] As a further technical solution, a limit plate is provided above the lifting chute to prevent the lifting chute from being blocked by coal.
[0010] As a further technical solution, a plurality of second support plates are fixedly connected between two adjacent connecting plates, and the second support plates are fixedly connected to support sleeves fixedly connected to the lower portion of the lifting plate.
[0011] As a further technical solution, columns are fixedly provided on both sides of the lifting plate, and the upper ends of the columns are fixedly connected to the lower parts of the side plates.
[0012] The beneficial effects of the present invention are as follows: the present invention is connected to the bracket of the belt conveyor through a fixed block, and is slidably connected to a lifting plate through two relatively arranged bracket plates. The lower part of the lifting plate is connected to a lifting drive member, which can move the lifting plate up and down, and drive the first correcting member or the second correcting member to press upward or downward away from the coal conveyor belt. When the infrared sensor detects that the coal conveyor belt has deviated, the first correcting member or the second correcting member can automatically correct the deviation in different directions respectively, and the horizontal correcting roller and the two side correcting rollers correct the deviation in the horizontal direction and the two sides of the coal conveyor belt at the same time, thereby improving the speed and effect of the correction adjustment of the coal conveyor belt. The horizontal correcting roller and the two side correcting rollers are consistent with the horizontal running angle and the side tilt angle of the coal conveyor belt, which will not cause the coal on the coal conveyor belt to tilt, can prevent the coal from spilling, and ensure the normal operation of the belt conveyor. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 This is a schematic diagram of the structure of the utility model coal conveyor belt anti-deviation device;
[0014] Figure 2 This is an exploded schematic diagram of the lifting plate of the anti-deviation device for the coal conveyor belt of the utility model;
[0015] Figure 3 This is a schematic diagram of the first deviation-correcting component of the coal conveyor belt anti-deviation device of the utility model;
[0016] In the figure: 1- bracket plate; 101- lifting slide; 2- fixed block; 3- connecting plate; 301- first support plate; 302- second support plate; 4- lifting drive member; 5- supporting sleeve; 6- lifting plate; 601- lifting slider; 602- column; 7- first correcting component; 701- supporting plate; 702- side plate; 703- horizontal correcting roller; 704- side correcting roller; 705- threaded part; 8- second correcting component; 9- limit plate; 10- infrared sensor. DETAILED DESCRIPTION
[0017] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely for the purpose of explaining the present invention and are not intended to limit the present invention. It should be noted that the embodiments and features of the embodiments of the present invention may be combined with each other unless there is a conflict.
[0018] In the description of this utility model, it should be understood that the terms "upper" and "lower" are based on the orientation or positional relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," etc. are used solely for descriptive purposes and should not be construed to indicate or imply relative importance or implicitly specify the quantity of the technical features referred to. In the description of this utility model, unless otherwise specified, "plurality" means two or more.
[0019] like Figure 1 As shown, the utility model provides a device for preventing a coal conveyor belt from running off, comprising a plurality of fixed blocks 2 connected to a belt conveyor. Multiple fixed blocks 2 are bolted to a support frame of the belt conveyor. The multiple fixed blocks 2 are fixedly connected to two opposing support plates 1. The two support plates 1 are located below the upper transport surface of the coal conveyor belt and do not affect the return travel of the lower non-transport surface of the coal conveyor belt. Multiple anti-runoff devices of the utility model can be provided along the forward direction of the coal conveyor belt and mounted on the support frames of the belt conveyor. Multiple devices can be evenly spaced or distributed in other ways. The utility model does not impose any particular restrictions on their distribution on the belt conveyor.
[0020] In a preferred embodiment, two connecting plates 3 are fixedly connected between the two support plates 1, and a first support plate 301 is fixedly connected between two adjacent connecting plates 3. At least two lifting drive members 4 are provided on the upper portion of the first support plate 301. At least two lifting plates 6, each connected to the output ends of the two lifting drive members 4, are slidably connected between the two support plates 1. The lifting drive members 4 are short-stroke, high-load drive members used to drive the lifting plates 6 up and down. The lifting drive members 4 can be electric cylinders, hydraulic cylinders, or pneumatic cylinders, which are not particularly limited in the present invention.
[0021] like Figure 2 and Figure 3 As shown, in a preferred embodiment, a first correcting component 7 and a second correcting component 8 with opposite correcting directions are fixedly connected to the upper portions of the two lifting plates 6. The first correcting component 7 and the second correcting component 8 automatically correct the left and right deviations of the coal conveyor belt, respectively. The two lifting drive members 4 are used to drive the lifting and lowering of the first correcting component 7 and the second correcting component 8, respectively. The first correcting component 7 includes a support plate 701 fixedly connected to the lifting plate 6. The support plate 701 has inclined side plates 702 fixedly connected on both sides. The support plate 701 is rotatably connected to a horizontal correcting roller 703. Both side plates 702 are rotatably connected to side correcting rollers 704. The horizontal correcting roller 703 is parallel to the horizontal roller of the coal conveyor belt, and the side correcting rollers 704 are parallel to the side rollers of the coal conveyor belt.
[0022] The side correcting roller 704 is connected to an infrared sensor 10, which is used to monitor the deviation direction of the coal conveyor belt. When it is detected that the coal conveyor belt is deviating, the lifting drive part 4 drives the lifting plate 6 to rise, so that the horizontal correcting roller 703 and the side correcting roller 704 on the upper part of the first correcting component 7 are pressed against the coal conveyor belt. The horizontal correcting roller 703 and the side correcting roller 704 guide the running direction of the coal conveyor belt and automatically correct the deviated coal conveyor belt.
[0023] The horizontal correction roller 703 is provided with a threaded portion 705, which is used to guide the running direction of the coal conveyor belt and correct its deviation direction. The outer periphery of the side correction roller 704 is provided with a thread that is consistent with the thread direction of the horizontal correction roller 703. The threaded portion 705 can be a threaded protrusion or a threaded groove. Its thread direction can guide the coal conveyor belt to rotate left or right to correct the deviation direction. The first correction direction 7 can be used to correct left deviation or right deviation, and there is no special limitation on it. As long as the first correction component 7 and the second correction component 8 have inconsistent correction directions for the left and right deviations, the first correction component 7 and the second correction component 8 only have opposite thread directions, and the other structures are the same. Therefore, the second correction component 8 will not be described in detail.
[0024] In a preferred embodiment, a plurality of lifting chutes 101 are provided on the inner side of the support plate 1. Lifting blocks 601 are provided at both ends of the lifting plate 6 to match the lifting chutes 101. When the lifting drive 4 drives the lifting plate 6 up and down, the lifting blocks 601 slide up and down within the lifting chutes 101. A limit plate 9 is provided above the lifting chutes 101 to prevent the lifting chutes 101 from being blocked by coal.
[0025] In a preferred embodiment, a second support plate 302 is provided on both sides of the first support plate 301. The second support plate 302 is fixedly connected to a support sleeve 5 fixedly connected to the lower part of the lifting plate 6. The support sleeve 5 is used to guide and support the lifting plate 6. A column 602 is fixedly provided on both sides of the lifting plate 6. The upper end of the column 602 is fixedly connected to the lower part of the side plate 702 to provide effective support for the side plate 702.
[0026] The preferred specific implementation methods and embodiments of the present invention are described in detail above in conjunction with the accompanying drawings. However, the present invention is not limited to the above implementation methods and embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes or equivalent substitutions can be made without departing from the concept of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed herein, and all embodiments that fall within the scope of the claims of this application belong to the scope of protection of the present invention.
Claims
1. A device for preventing a coal conveyor belt from running off the track, comprising a plurality of fixed blocks (2) connected to a belt conveyor, wherein the fixed blocks (2) are fixedly connected to two bracket plates (1) arranged opposite to each other, and characterized in that: A plurality of connecting plates (3) are fixedly connected between the two bracket plates (1); a first supporting plate (301) with at least two lifting drive members (4) on the upper portion thereof is fixedly connected between the two adjacent connecting plates (3); at least two lifting plates (6) respectively connected to the output ends of the two lifting drive members (4) are slidably connected between the two bracket plates (1); a first correcting component (7) and a second correcting component (8) with opposite correcting directions are fixedly connected on the upper portion of each lifting plate (6); the first correcting component (7) comprises a supporting plate (701) fixedly connected to the lifting plate (6) and side plates (702) inclinedly arranged on both sides of the supporting plate (701); the supporting plate (701) and the side plates (702) are respectively rotatably connected to a horizontal correcting roller (703) with a threaded portion (705) on the outer periphery thereof and a side correcting roller (704) connected to an infrared sensor (10).
2. The device for preventing the coal conveyor belt from deviating according to claim 1, characterized in that: The outer periphery of the side deviation-correcting roller (704) is provided with a thread in the same direction as the thread of the horizontal deviation-correcting roller (703).
3. The device for preventing the coal conveyor belt from deviating according to claim 2, characterized in that: The threaded portion (705) is a threaded protrusion or a threaded groove.
4. The device for preventing the coal conveyor belt from deviating according to claim 1, characterized in that: A plurality of lifting slots (101) are provided on the inner side of the support plate (1), and lifting sliders (601) matching the lifting slots (101) are provided at both ends of the lifting plate (6).
5. The device for preventing the coal conveyor belt from deviating according to claim 4, characterized in that: A limiting plate (9) is provided above the lifting chute (101) to prevent the lifting chute (101) from being blocked by coal.
6. The device for preventing the coal conveyor belt from deviating according to claim 1, characterized in that: A plurality of second support plates (302) are fixedly connected between two adjacent connecting plates (3), and the second support plates (302) are fixedly connected to support sleeves (5) fixedly connected to the lower portion of the lifting plate (6).
7. The device for preventing the coal conveyor belt from deviating according to claim 1, characterized in that: Columns (602) are fixedly provided on both sides of the lifting plate (6), and the upper ends of the columns (602) are fixedly connected to the lower parts of the side plates (702).