Short bottom beam production device
By designing a short bottom beam production device, the flip assembly and material extraction assembly are used to achieve automatic flip and transfer of the short bottom beam, which solves the problems of high labor intensity and low efficiency of manual flip and improves stacking efficiency and stability.
Patent Information
- Application Number
- CN202422230486.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-11
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2034-09-11
AI Technical Summary
During the production process of existing short bottom beams, manual flip stacking has high labor intensity, low efficiency and unstable stacking.
A short bottom beam production device is designed, including a frame, a conveyor belt, a flip assembly and a material collection assembly. The support plate and stop mating drive parts of the flip assembly are used to achieve automatic flip and intercept of the short bottom beam, and the material collection assembly is automatically transferred through magnetic suction parts and lifting parts.
Automatic flip stacking of short bottom beams is realized, stacking efficiency is improved, labor intensity is reduced, and stacking stability and space utilization are ensured.
Smart Images

Figure CN223201134U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of container production, and in particular to a short bottom beam production device. Background Art
[0002] A container is a large cargo container with certain strength, rigidity and specifications, which is specially used for the turnover or transportation of goods. As a commonly used storage and transportation tool in modern logistics, it is widely used in domestic and international transportation and is in great demand.
[0003] The short bottom beams of containers are typically produced by folding steel plates. Stamping and bending the steel plates on both sides creates a U-shape. Once the short bottom beams are finished, they need to be stacked for storage. To stack the short bottom beams, two pieces are buckled together, one facing forward and the other facing backward, so that the U-shaped ends of the two pieces face each other, forming a rectangular shape. This improves the stability of the stacked short bottom beams.
[0004] With regard to the above-mentioned related technologies, most of the existing methods are manually flipping and stacking, which is labor-intensive and needs to be improved. Utility Model Content
[0005] In order to facilitate the flipping and stacking of short bottom beams and reduce labor intensity, the present application provides a short bottom beam production device.
[0006] The present application provides a short bottom beam production device that adopts the following technical solution:
[0007] A short bottom beam production device comprises a frame, a conveyor belt, a turning assembly and a material taking assembly. The conveyor belt is rotatably connected to the frame and is used to convey the short bottom beam; the turning assembly is located at the output end of the conveyor belt and is used to turn the short bottom beam;
[0008] The turning assembly includes a first support plate, a second support plate, a first driving member, a first stopper, a second stopper, and a second driving member. The first support plate and the second support plate are parallel to each other and are both rotatably connected to the frame. The first support plate and the second support plate are arranged obliquely and are used together to transport the short bottom beam. The first support plate and the second support plate are both connected to the first driving member, and the first driving member is used to control the rotation of the first support plate and the second support plate.
[0009] The first support plate is provided with a first receiving groove, the first stopper is movably connected to the first receiving groove and is used to intercept the short bottom beam; the second support plate is provided with a second receiving groove, the second stopper is movably connected to the second receiving groove and is used to intercept the short bottom beam; the first stopper and the second stopper are both connected to a second driving member, and the second driving member is used to control the movement of the first stopper and the second stopper;
[0010] The material taking assembly is close to the turning assembly and is used for transferring the short bottom beam.
[0011] By adopting the above technical solution, during production, the bent short bottom beams are transported along the conveyor belt to the flip assembly. At this time, the short bottom beams can slide along the first and second support plates under the action of their own weight component. The material removal assembly then removes the short bottom beams and stacks them.
[0012] The next short bottom beam on the conveyor belt then needs to be flipped. As the short bottom beam slides down along the first and second support plates, the second driver controls the movement of the first and second stops, intercepting the short bottom beam and preventing it from falling. The first driver then operates to synchronously rotate the first and second support plates, causing the short bottom beam to flip. Finally, the retrieving assembly is used to transfer the flipped short bottom beam and stack it on the unflipped short bottom beam. This entire operation allows the short bottom beam to be dropped normally and flipped, allowing it to be stacked upside down, improving stacking efficiency and saving space.
[0013] Preferably, the material picking assembly includes a translation seat, a lifting member and a magnetic member. The translation seat is horizontally slidably connected to the frame, the lifting member is connected to the translation seat, the magnetic member is connected to the lifting member and is used to adsorb the short bottom beam, and the lifting member is used to control the up and down movement of the magnetic member.
[0014] By adopting the above technical solution, during transfer, the lifting member can control the magnetic member to move in a direction close to the short bottom beam, so that the magnetic member attracts the short bottom beam. The lifting member then controls the magnetic member to rise, while the translation seat moves horizontally on the frame, thereby achieving the transfer of the short bottom beam.
[0015] Preferably, the first driving member is a gas spring, and the gas spring is connected to the frame.
[0016] By adopting the above technical solution, the gas spring can control the first support plate and the second support plate to rotate, thereby realizing the flipping of the short bottom beam.
[0017] Preferably, it also includes a fixed block, a pushing block and a third driving member, the fixed block is connected to the frame and is located on the conveying path of the short bottom beam, the flip assembly is located between the fixed block and the conveyor belt, and the fixed block is used to intercept the short bottom beam; the pushing block is movably set on the frame and is used to push the short bottom beam onto the fixed block; the third driving member is connected to the pushing block and is used to control the movement of the pushing block.
[0018] By adopting the above technical solution, after the short bottom beam slides or flips onto the frame along the first support plate and the second support plate, the third driving member can be used to control the pushing block to push the short bottom beam onto the fixed block, so that the position of the material picking component is constant each time it picks up material.
[0019] Preferably, it further comprises a guide rail, wherein the guide rail is located between the first support plate and the second support plate, and the push block is slidably connected to the guide rail.
[0020] By adopting the above technical solution, the push block can slide along the guide rail when moving, and the guide rail plays a guiding role, thereby improving the stability of the push block when moving.
[0021] Preferably, it further comprises a guide plate, which is arranged on both sides of the fixed block, and the two guide plates are used to limit the short bottom beam.
[0022] By adopting the above technical solution, the guide plate can limit the two ends of the short bottom beam, reducing the possibility of the short bottom beam position being loose.
[0023] Preferably, it also includes an adjustment block and a fourth driving member, the adjustment block is close to the fixed block and is arranged to move up and down, the adjustment block is used to adjust the short bottom beam after flipping, and the fourth driving member is connected to the adjustment block and is used to control the movement of the adjustment block.
[0024] By adopting the above technical solution, after the flipping component controls the short bottom beam to flip, the third driving component controls the pushing block to press the short bottom beam against the fixed block; then the fourth driving component can control the adjusting block to move in the direction close to the short bottom beam, and the adjusting block can extend into the U-shaped groove of the short bottom beam to adjust the position of the short bottom beam to a certain extent, so that the material taking component can better transfer the short bottom beam.
[0025] Preferably, a first lifting lug is rotatably connected to the first support plate, and the first lifting lug is close to the first stop block; a second lifting lug is rotatably connected to the second support plate, and the second lifting lug is close to the second stop block; when the first support plate and the second support plate are flipped, the first lifting lug and the second lifting lug are used to limit the two ends of the short bottom beam.
[0026] By adopting the above technical solution, when the first support plate and the second support plate are flipped, the first lifting ear and the second lifting ear will also rotate accordingly. The first lifting ear and the second lifting ear limit the two ends of the short bottom beam, thereby assisting the flipping of the short bottom beam and reducing the possibility of the short bottom beam jumping after flipping.
[0027] In summary, this application includes at least one of the following beneficial technical effects:
[0028] (1) By setting up a flip assembly and a material-retrieving assembly, the flip assembly can control the normal falling and flip falling of the short bottom beam, so that the short bottom beam can be stacked upside down, thereby improving the stacking efficiency and saving the stacking space.
[0029] (2) By setting a fixed block, a push block and a third driving member, the third driving member can control the push block to push the short bottom beam onto the fixed block, so that the position of the material taking component is constant each time it takes material.
[0030] (3) By setting the first lifting lug and the second lifting lug, the first lifting lug and the second lifting lug limit the two ends of the short bottom beam, thereby assisting the short bottom beam in turning over. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] Figure 1 This is a schematic diagram of the structure of the production device in the embodiment of the present application;
[0032] Figure 2 This is a schematic diagram of the structure of the production device in the embodiment of the present application in which the material taking component is omitted;
[0033] Figure 3 This is a partial structural diagram of the production device in the embodiment of the present application;
[0034] Figure 4 It is a structural diagram of the material taking component in the embodiment of the present application.
[0035] Figure numerals: 1. Frame; 2. Conveyor belt; 3. Turning assembly; 31. First support plate; 32. Second support plate; 33. First driving member; 34. First stop block; 35. Second stop block; 36. Second driving member; 4. Material picking assembly; 41. Translation seat; 42. Lifting member; 43. Magnetic member; 5. First lifting ear; 6. Second lifting ear; 7. Fixed block; 8. Push block; 9. Third driving member; 10. Guide rail; 11. Guide plate; 12. Adjusting block; 13. Fourth driving member. DETAILED DESCRIPTION
[0036] The following will describe the technical solution of the present application in conjunction with the drawings in the embodiments of the present application. Obviously, the embodiments described are only part of the embodiments of the present application, not all of the embodiments. The present application can be embodied in many different forms and is not limited to the embodiments described here.
[0037] Throughout the present application, reference to terms such as "one embodiment," "some embodiments," "examples," "specific examples," or "some examples" means that a specific feature, structure, material, or characteristic described in conjunction with that embodiment or example is included in at least one embodiment or example of the present application. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
[0038] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the art to which this application belongs; the terms used herein are only for the purpose of describing specific embodiments and are not intended to limit this application; the terms "including" and "having" and any variations thereof in the specification and claims of this application and the above-mentioned figure descriptions are intended to cover non-exclusive inclusions.
[0039] In the description of the embodiments of this application, unless otherwise specified or limited, technical terms such as "installed," "connected," "connected," and "fixed" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, integration, or mechanical connections. Those skilled in the art will understand the specific meanings of these terms in the embodiments of this application based on specific circumstances.
[0040] Some embodiments of the present application are described in detail below with reference to the accompanying drawings. In the absence of conflict, those skilled in the art may combine and combine the different embodiments or examples and features of the different embodiments or examples shown in the present application.
[0041] The embodiment of the present application discloses a short bottom beam production device. Figure 1 The production device includes a frame 1, a conveyor belt 2, a turning assembly 3, and a reclaiming assembly 4. The frame 1 serves as a carrier and is fixed to the ground. The conveyor belt 2 is rotatably connected to the frame 1 and is used to transport short bottom beams. The turning assembly 3 is located at the output end of the conveyor belt 2 and is used to turn the short bottom beams.
[0042] Reference Figure 2 and Figure 3Specifically, the flip assembly 3 includes a first support plate 31, a second support plate 32, a first drive member 33, a first stop block 34, a second stop block 35 and a second drive member 36. The first support plate 31 and the second support plate 32 are parallel to each other and are both rotatably connected to the frame 1. The first support plate 31 and the second support plate 32 are arranged at an angle, and the two are used together to convey the short bottom beam. One end of the first support plate 31 is flush with the output end of the conveyor belt 2, and the other end is inclined downward in the direction away from the conveyor belt 2. The first support plate 31 and the second support plate 32 are both connected to the first drive member 33, which is installed on the frame 1 and is used to control the rotation of the first support plate 31 and the second support plate 32. In this embodiment, the first drive member 33 is a gas spring, but it can also be other actuators, such as a rack and pinion combination or a rotary motor.
[0043] The first support plate 31 defines a first receiving slot, into which a first stopper 34 is movably connected and used to intercept the short bottom beam. The second support plate 32 defines a second receiving slot, into which a second stopper 35 is movably connected and used to intercept the short bottom beam. Both the first and second stoppers 34, 35 are connected to a second driver 36, which controls their movement.
[0044] During production, the bent short bottom beams are transported along the conveyor belt 2 to the turning assembly 3. At this time, the short bottom beams can slide along the first support plate 31 and the second support plate 32 under the action of their own gravity. Then the material taking assembly 4 transfers the short bottom beams away and stacks them.
[0045] The next short bottom beam transported on the conveyor belt 2 then needs to be flipped. As the short bottom beam slides down along the first support plate 31 and the second support plate 32, the second driver 36 controls the movement of the first stopper 34 and the second stopper 35, thereby intercepting the short bottom beam and preventing it from falling. The first driver 33 is then operated to control the synchronous rotation of the first support plate 31 and the second support plate 32, causing the short bottom beam to flip. Finally, the material removal assembly 4 is used to transfer the flipped short bottom beam and then stack it on the unflipped short bottom beam. This entire operation allows the short bottom beam to be dropped normally and flipped, allowing the short bottom beam to be stacked upside down, improving stacking efficiency and saving stacking space.
[0046] In some embodiments, a first lifting eye 5 is rotatably connected to the first support plate 31, and the first lifting eye 5 is adjacent to the first stop 34. A second lifting eye 6 is rotatably connected to the second support plate 32, and the second lifting eye 6 is adjacent to the second stop 35. When the first and second support plates 31 and 32 are flipped, the first and second lifting eyes 5 and 6 rotate and together serve to limit the ends of the short bottom beam. When the first and second support plates 31 and 32 are flipped, the first and second lifting eyes 5 and 6 also rotate accordingly, limiting the ends of the short bottom beam, assisting in the flipping of the short bottom beam and reducing the possibility of the short bottom beam jumping after flipping.
[0047] Combine Figure 4 The material-retrieving assembly 4 is located near the flip assembly 3 and is used to transfer the short bottom beam. The material-retrieving assembly 4 includes a translation seat 41, a lifting member 42, and a magnetic member 43. The translation seat 41 is horizontally slidably connected to the frame 1 and can be driven by a cylinder. The lifting member 42 is fixedly mounted on the translation seat 41. The magnetic member 43 is connected to the lifting member 42 and is used to attract the short bottom beam. The lifting member 42 is used to control the vertical movement of the magnetic member 43. The lifting member 42 can be a cylinder or an electric push rod.
[0048] During transfer, the lifting member 42 controls the magnetic member 43 to move closer to the short bottom beam. Under the action of the magnetic force, the magnetic member 43 attracts the short bottom beam. The lifting member 42 then controls the magnetic member 43 to rise, moving the short bottom beam away from the frame 1. Simultaneously, the translation base 41 moves horizontally on the frame 1, thereby transferring the short bottom beam.
[0049] In addition, refer to Figure 3 Frame 1 is also equipped with a fixed block 7, a push block 8, and a third drive member 9. Fixed block 7 is connected to frame 1 and positioned in the conveying path of the short bottom beam, positioning the flip assembly 3 between fixed block 7 and conveyor belt 2. Fixed block 7 is used to intercept the short bottom beam. Push block 8 is movably mounted on frame 1 and is used to push the short bottom beam onto fixed block 7. Third drive member 9 is connected to push block 8 and is used to control the horizontal movement of push block 8. In this embodiment, third drive member 9 is a cylinder.
[0050] After the short bottom beam slides or flips onto the frame 1 along the first support plate 31 and the second support plate 32, the third driving member 9 can be used to control the pushing block 8 to push the short bottom beam onto the fixed block 7, so that the material taking component 4 can take materials at a constant position.
[0051] The frame 1 is also fixedly mounted with a guide rail 10. The guide rail 10 is arranged along the direction of movement of the push block 8 and is located between the first support plate 31 and the second support plate 32. The push block 8 is slidably connected to the guide rail 10. The push block 8 can slide along the guide rail 10 during movement, and the guide rail 10 serves as a guide to improve the stability of the movement of the push block 8. In some embodiments, the frame 1 is also mounted with guide plates 11. The guide plates 11 are located on both sides of the fixed block 7. The two guide plates 11 are parallel to each other and are used to limit the ends of the short bottom beam, thereby reducing the possibility of the short bottom beam being positioned at a low position.
[0052] Based on the above embodiment, please refer to 3. In this embodiment, an adjustment block 12 and a fourth drive member 13 are also installed on the frame 1. The adjustment block 12 is close to the fixed block 7 and is arranged to move up and down. The adjustment block 12 is located between the fixed block 7 and the guide rail 10 and is used to adjust the short bottom beam after flipping. The fourth drive member 13 is connected to the adjustment block 12 and is used to control the vertical movement of the adjustment block 12. The fourth drive member 13 can be but is not limited to a pneumatic cylinder or an oil cylinder. After the flipping component 3 controls the short bottom beam to flip, the third drive member 9 controls the push block 8 to press the short bottom beam against the fixed block 7; then the fourth drive member 13 can control the adjustment block 12 to move in the direction close to the short bottom beam. The adjustment block 12 can extend into the U-shaped groove of the short bottom beam to adjust the position of the short bottom beam to a certain extent so that the material taking component 4 can better transfer the short bottom beam.
[0053] The working principle of the short bottom beam production device of the embodiment of the present application is as follows: During production, the bent and formed short bottom beams are conveyed along the conveyor belt 2 to the turning assembly 3. At this time, the short bottom beams can slide along the first support plate 31 and the second support plate 32 under the action of their own gravity. Then, the material removal assembly 4 removes the short bottom beams and stacks them.
[0054] The next short bottom beam transported on the conveyor belt 2 then needs to be flipped. As the short bottom beam slides down along the first support plate 31 and the second support plate 32, the second driver 36 controls the movement of the first stopper 34 and the second stopper 35, thereby intercepting the short bottom beam and preventing it from falling. The first driver 33 is then operated to control the synchronous rotation of the first support plate 31 and the second support plate 32, causing the short bottom beam to flip. Finally, the material removal assembly 4 is used to transfer the flipped short bottom beam and then stack it on the unflipped short bottom beam. This entire operation allows the short bottom beam to be dropped normally and flipped, allowing the short bottom beam to be stacked upside down, improving stacking efficiency and saving stacking space.
[0055] The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.
Claims
1. A short bottom beam production device, characterized in that: It comprises a frame (1), a conveyor belt (2), a turning assembly (3) and a material taking assembly (4), wherein the conveyor belt (2) is rotatably connected to the frame (1) and is used to convey the short bottom beam; the turning assembly (3) is located at the output end of the conveyor belt (2) and is used to turn the short bottom beam; The turning assembly (3) comprises a first support plate (31), a second support plate (32), a first driving member (33), a first stopper (34), a second stopper (35) and a second driving member (36); the first support plate (31) and the second support plate (32) are parallel to each other and are both rotatably connected to the frame (1); the first support plate (31) and the second support plate (32) are arranged obliquely and are used together to transport the short bottom beam; the first support plate (31) and the second support plate (32) are both connected to the first driving member (33), and the first driving member (33) is used to control the rotation of the first support plate (31) and the second support plate (32); The first support plate (31) is provided with a first receiving groove, the first stopper (34) is movably connected to the first receiving groove and is used to intercept the short bottom beam; the second support plate (32) is provided with a second receiving groove, the second stopper (35) is movably connected to the second receiving groove and is used to intercept the short bottom beam; the first stopper (34) and the second stopper (35) are both connected to a second driving member (36), and the second driving member (36) is used to control the movement of the first stopper (34) and the second stopper (35); The material taking assembly (4) is close to the turnover assembly (3) and is used to transfer the short bottom beam.
2. A short bottom beam production device according to claim 1, characterized in that: The material picking assembly (4) includes a translation seat (41), a lifting member (42) and a magnetic member (43), wherein the translation seat (41) is horizontally slidably connected to the frame (1), the lifting member (42) is connected to the translation seat (41), the magnetic member (43) is connected to the lifting member (42) and is used to absorb the short bottom beam, and the lifting member (42) is used to control the upward and downward movement of the magnetic member (43).
3. The short bottom beam production device according to claim 1, characterized in that: The first driving member (33) is a gas spring, and the gas spring is connected to the frame (1).
4. The short bottom beam production device according to claim 1, characterized in that: The invention also includes a fixed block (7), a push block (8) and a third driving member (9), wherein the fixed block (7) is connected to the frame (1) and is located on the conveying path of the short bottom beam, the flip assembly (3) is located between the fixed block (7) and the conveyor belt (2), and the fixed block (7) is used to intercept the short bottom beam; the push block (8) is movably arranged on the frame (1) and is used to push the short bottom beam onto the fixed block (7); the third driving member (9) is connected to the push block (8) and is used to control the movement of the push block (8).
5. The short bottom beam production device according to claim 4, characterized in that: It also includes a guide rail (10), the guide rail (10) is located between the first support plate (31) and the second support plate (32), and the push block (8) is slidably connected to the guide rail (10).
6. The short bottom beam production device according to claim 4, characterized in that: It also includes a guide plate (11), which is arranged on both sides of the fixed block (7), and the two guide plates (11) are used to limit the short bottom beam.
7. The short bottom beam production device according to claim 4, characterized in that: It also includes an adjusting block (12) and a fourth driving member (13), wherein the adjusting block (12) is close to the fixing block (7) and is arranged to move up and down, and the adjusting block (12) is used to adjust the short bottom beam after flipping, and the fourth driving member (13) is connected to the adjusting block (12) and is used to control the movement of the adjusting block (12).
8. The short bottom beam production device according to claim 1, characterized in that: A first lifting lug (5) is rotatably connected to the first support plate (31), and the first lifting lug (5) is close to the first stopper (34); a second lifting lug (6) is rotatably connected to the second support plate (32), and the second lifting lug (6) is close to the second stopper (35); when the first support plate (31) and the second support plate (32) are turned over, the first lifting lug (5) and the second lifting lug (6) are used to limit the two ends of the short bottom beam.