Coal discharge structure of pulverized coal bunker
By adding middle bins and threaded rollers, pneumatic baffles and dust suppression strips in the pulverized coal bin, the blockage and dust suppression problems of the pulverized coal bin are solved, and flexible control of the cutting and dust suppression effect is achieved, and production efficiency and equipment protection are improved.
Patent Information
- Application Number
- CN202422304916.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-21
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2034-09-21
AI Technical Summary
Traditional coal pulverized warehouses have coal pulverized accumulation and blockage, lack of anti-blocking measures, a large amount of dust is generated during discharge, and the baffle control is inflexible, which affects production efficiency and health.
A middle bin is added on both sides of the storage bin and threaded rollers are installed to drive loose coal powder through the motor; a pneumatic mechanism is installed at the lower end of the storage bin to control the opening and closing of the baffle; a dust suppression strip is hung around the lower end of the lower hopper to block the rising dust.
It achieves smooth coal dust extraction, prevents blockage, reduces dust pollution, controls cutting rate, protects the environment and health, and extends the life of the equipment.
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Figure CN223201210U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of material discharge equipment, in particular to a coal discharge structure of a pulverized coal bin. Background Art
[0002] In industrial production, pulverized coal silos are important equipment for storing pulverized coal. Traditional pulverized coal silo coal discharge structures often have some problems.
[0003] In terms of storage, pulverized coal easily accumulates and clogs the silo, affecting the normal discharge of pulverized coal. In addition, the existing storage structure lacks effective anti-clogging measures, resulting in frequent shutdowns for cleaning during production, reducing production efficiency.
[0004] In the discharge process, traditional discharge devices lack effective dust suppression measures. Coal powder will generate a large amount of dust during the discharge process, which not only pollutes the environment but also harms the health of operators.
[0005] In addition, the existing structure is not flexible and efficient enough in controlling the opening and closing of the baffles, and cannot meet the demand for precise discharge. Therefore, a new coal pulverized coal bunker discharge structure is needed to solve these problems. Utility Model Content
[0006] In order to solve the above problems, the utility model provides a coal discharge structure for a pulverized coal bin with smooth material discharge, flexible controllable material discharge rate and effective dust suppression.
[0007] In order to achieve the above-mentioned object, the utility model provides a coal discharge structure of a pulverized coal bin, comprising a support frame, on which a storage device and a discharge device are respectively installed from top to bottom;
[0008] A material storage device, comprising a material storage bin, wherein a middle bin protrudes from the middle of both sides of the material storage bin, and an anti-blocking mechanism is installed through the middle bin on both sides;
[0009] A mounting plate is protruded around the outer periphery of the lower opening of the storage bin, and a fixed plate is provided at the lower end of the mounting plate and is placed on the front and rear sides of the lower opening of the storage bin. Baffles are movably installed between the front and rear fixed plates and are placed on both sides of the lower opening of the storage bin. A bracket is also provided at the upper end of the mounting plate, and a pneumatic mechanism for controlling the opening and closing of the baffles on both sides is installed through the bracket;
[0010] The discharging device comprises a lower hopper, the upper end opening of the lower hopper is placed at the lower end of the storage bin, and a dust suppression cloth strip is installed around the outer side of the lower end opening of the lower hopper.
[0011] Preferably, the storage bin is a rectangular cavity structure that is hollow inside and open at both ends. The middle bin is a shell protruding from both sides of the storage bin. The outer side of the middle bin is an arc-shaped structure. Both the front and rear ends of the middle bin are opened, and an anti-blocking mechanism is installed on both sides of the middle bin.
[0012] Preferably, the anti-blocking mechanism includes a threaded roller, which is mounted in the middle warehouse. The front and rear ends of the threaded roller extend to the outside of the middle warehouse through the front and rear openings of the middle warehouse. A transmission belt is provided between the front and rear extended ends of the threaded rollers in the middle warehouses on both sides, and a motor is coaxially connected to one extended end of a threaded roller.
[0013] Preferably, mounting holes are provided at both left and right ends of the fixed plate, and a baffle is movably installed between the mounting holes of the front and rear fixed plates. The upper end of the baffle has a fixed shaft, and the baffle is mounted between the mounting holes of the front and rear fixed plates through the fixed shaft. The baffle can be flipped and rotated with the fixed shaft as the axis.
[0014] Preferably, the pneumatic mechanism includes a cylinder, which is placed in the middle of the bracket. A connecting piece is installed at the lower end of the cylinder. Both ends of the connecting piece are respectively connected to the side edges of the baffles at both ends. The opening and closing of the baffle is controlled by the extension and contraction of the shaft at the lower end of the cylinder.
[0015] Preferably, there are multiple dust suppression strips, which are circumferentially suspended outside the lower opening of the discharge hopper. The beneficial effects of the utility model are as follows: 1. By adding a middle bin on both sides of the storage bin and installing a threaded roller inside the middle bin, the threaded roller is driven by a motor to rotate, thereby loosening the coal powder in the storage bin to facilitate discharge and prevent the accumulation of powdered material from clogging the inside of the bin.
[0016] 2. By adding a baffle that can be opened and closed by a cylinder at the lower end of the storage bin, the opening and closing degree of the baffles on both sides of the lower end opening of the storage bin can be controlled according to the demand for coal powder to select the size of the discharge rate.
[0017] 3. By hanging dust suppression strips around the outer perimeter of the lower opening of the lower hopper, pulverized coal is discharged from the lower opening. The falling process creates airflow disturbances, which can easily lift up pulverized coal and form dust. The dust suppression strips block and absorb this raised pulverized coal, suppressing dust and reducing pollution to the surrounding environment. This prevents pulverized coal from spreading in the air, affecting air quality and endangering the health of workers. Furthermore, the strips can slow the pulverized coal's descent to a certain extent, making it more stable and reducing the impact of its rapid fall. This helps protect the receiving equipment or transport device below, extending its service life. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0019] Figure 2 This is a schematic structural diagram of the storage device and discharge device of the utility model;
[0020] Figure 3This is a schematic structural diagram of the storage device of the present utility model;
[0021] Figure 4 This is a top view of the storage device of the present utility model.
[0022] Notes in the figure
[0023] 1. Support frame; 2. Storage silo; 201. Middle silo; 202. Mounting plate; 203. Fixing plate; 204. Bracket; 3. Lower hopper; 301. Dust suppression strip; 4. Threaded roller; 401. Transmission belt; 402. Motor; 5. Cylinder; 501. Connector; 6. Baffle. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0025] Combine Figure 1-4 The utility model is a coal discharge structure of a pulverized coal bin, comprising a support frame 1, on which a storage device and a discharge device are respectively installed from top to bottom;
[0026] A material storage device, comprising a material storage bin 2, wherein a middle bin 201 is protruding from the middle of both sides of the material storage bin 2, and an anti-blocking mechanism is installed on both sides of the middle bin 201;
[0027] A mounting plate 202 is protruded around the outer periphery of the lower opening of the storage bin 2. The lower end of the mounting plate 202 is provided with fixed plates 203 placed on the front and rear sides of the lower opening of the storage bin 2. Baffles 6 placed on both sides of the lower opening of the storage bin 2 are movably installed between the front and rear fixed plates 203. A bracket 204 is further provided on the upper end of the mounting plate 202, and a pneumatic mechanism for controlling the opening and closing of the baffles 6 on both sides is installed through the bracket 204.
[0028] The discharging device includes a lower hopper 3, the upper end opening of the lower hopper 3 is placed at the lower end of the storage bin 2, and a dust suppression cloth strip is installed around the outer side of the lower end opening of the lower hopper 3.
[0029] Furthermore, the storage bin 2 is a rectangular cavity structure that is hollow inside and open at both ends. The middle bin 201 is a shell protruding from both sides of the storage bin 2. The outer side of the middle bin 201 is an arc-shaped structure. Both the front and rear ends of the middle bin 201 are opened, and an anti-blocking mechanism is installed on both sides of the middle bin 201.
[0030] Furthermore, the anti-blocking mechanism includes a threaded roller 4, which is mounted in the middle warehouse 201. The front and rear ends of the threaded roller 4 extend to the outside of the middle warehouse 201 through the front and rear openings of the middle warehouse 201. A transmission belt 401 is provided between the front and rear extended ends of the threaded roller 4 in the middle warehouses 201 on both sides, and a motor 402 is coaxially connected to one extended end of a threaded roller 4.
[0031] Furthermore, mounting holes are provided at both left and right ends of the fixed plate 203, and a baffle 6 is movably installed between the mounting holes of the front and rear fixed plates 203. The upper end of the baffle 6 has a fixed axis, and the baffle 6 is mounted between the mounting holes of the front and rear fixed plates 203 through the fixed axis. The baffle 6 can be flipped and rotated with the fixed axis as the axis.
[0032] Furthermore, the pneumatic mechanism includes a cylinder 5, which is placed in the middle of the bracket 204. A connecting piece 501 is installed at the lower end of the cylinder 5. The two ends of the connecting piece 501 are respectively connected to the side edges of the baffles 6 at both ends. The opening and closing of the baffle 6 is controlled by the extension and contraction of the shaft at the lower end of the cylinder 5.
[0033] Furthermore, there are multiple dust suppression strips 301, and the multiple dust suppression strips 301 are circumferentially hung and arranged outside the lower end opening of the lower hopper 3.
[0034] By adding a middle bin 201 on both sides of the storage bin 2 and installing a threaded roller 4 in the middle bin 201, the threaded roller 4 is driven to rotate by the motor 402, so that the coal powder in the storage bin 2 is loosened to make it easier to discharge the material, and to prevent the powdered material from accumulating and clogging inside the bin body. By adding a baffle 6 at the lower end of the storage bin 2 that can be controlled to open and close by the cylinder 5, the opening and closing degree of the baffles 6 on both sides of the lower end opening of the storage bin 2 can be controlled according to the demand for coal powder to select the discharge rate. By hanging dust suppression strips 301 around the outer side of the lower end opening of the lower hopper 3, the coal powder is discharged from the lower end opening of the lower hopper 3. Air flow disturbance will be generated during the falling process, which will easily lift up the coal powder to form dust. The dust suppression strip 301 can block and absorb the raised coal powder, play a role in suppressing dust, thereby reducing pollution to the surrounding environment, preventing coal powder from spreading in the air and affecting air quality and endangering the health of workers, and can slow down the falling speed of coal powder to a certain extent, making the discharge of coal powder more stable, reducing the impact force caused by the rapid fall of coal powder, helping to protect the receiving equipment or transportation equipment below and extending its service life.
[0035] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A coal discharge structure for a pulverized coal bin, comprising a support frame (1), characterized in that: The support frame (1) is respectively equipped with a storage device and a discharge device from top to bottom; A material storage device, comprising a material storage bin (2), wherein a middle bin (201) protrudes from the middle of both sides of the material storage bin (2), and an anti-blocking mechanism is installed through the middle bin (201) on both sides; A mounting plate (202) is protruded from the outer periphery of the lower opening of the storage bin (2), and a fixing plate (203) is provided at the lower end of the mounting plate (202) and is placed on the front and rear sides of the lower opening of the storage bin (2). Baffles (6) are movably installed between the front and rear fixing plates (203) and are placed on both sides of the lower opening of the storage bin (2). A bracket (204) is also provided at the upper end of the mounting plate (202), and a pneumatic mechanism for controlling the opening and closing of the baffles (6) on both sides is installed through the bracket (204); The discharge device comprises a lower hopper (3), the upper end opening of the lower hopper (3) is placed at the lower end of the storage bin (2), and a dust suppression strip (301) is installed around the outer side of the lower end opening of the lower hopper (3).
2. The coal discharge structure of a pulverized coal bin according to claim 1, characterized in that: The storage bin (2) is a rectangular cavity structure with a hollow interior and openings at both ends. The middle bin (201) is a shell protruding from both sides of the storage bin (2). The outer side of the middle bin (201) is an arc-shaped structure. Both the front and rear ends of the middle bin (201) are provided with openings. Anti-blocking mechanisms are installed on both sides of the middle bin (201).
3. The coal discharge structure of a pulverized coal bunker according to claim 1, characterized in that: The anti-blocking mechanism comprises a threaded roller (4), the threaded roller (4) being mounted in the middle bin (201), the front and rear ends of the threaded roller (4) extending to the outside of the middle bin (201) through the front and rear openings of the middle bin (201), a transmission belt (401) being sleeved between the front and rear extended ends of the threaded rollers (4) in the middle bins (201) on both sides, and a motor (402) being coaxially connected to one extended end of a threaded roller (4).
4. The coal discharge structure of a pulverized coal bin according to claim 1, characterized in that: The fixing plate (203) has mounting holes at both left and right ends. A baffle (6) is movably mounted between the mounting holes of the front and rear fixing plates (203). The upper end of the baffle (6) has a fixed shaft. The baffle (6) is mounted between the mounting holes of the front and rear fixing plates (203) via the fixed shaft. The baffle (6) can be turned over and rotated with the fixed shaft as the axis.
5. The coal discharge structure of a pulverized coal bin according to claim 1, characterized in that: The pneumatic mechanism comprises a cylinder (5), which is placed in the middle of the bracket (204). A connecting piece (501) is installed at the lower end of the cylinder (5). Both ends of the connecting piece (501) are respectively connected to the side edges of the baffles (6) at both ends. The opening and closing of the baffles (6) are controlled by the extension and contraction of the shaft at the lower end of the cylinder (5).
6. The coal discharge structure of a pulverized coal bin according to claim 1, characterized in that: There are a plurality of dust suppression strips (301), and the plurality of dust suppression strips (301) are circumferentially suspended and arranged outside the lower end opening of the lower hopper (3).
Citation Information
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