Cloth unwinding roller frame

By setting limiting components and driving components on the fabric unrolling roller frame, the axial squirming and inconsistent rotation speed problems of the fabric roll during the unrolling process is solved, and the stable unrolling and speed control of the fabric roll is achieved, avoiding folding and excessive relaxation.

CN223201243UActive Publication Date: 2025-08-08MIANYANG GANLION PRINTING & DYEING +1
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Patent Information

Application Number
CN202422588781.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-25
Publication Date
2025-08-08
Estimated Expiration
2034-10-25

AI Technical Summary

Technical Problem

When the existing fabric rolling roller frame is used, the fabric roll is prone to axial twitching and inconsistent rotation speed on the roller, resulting in folding and excessive relaxation during the unwinding process.

Method used

The cloth roll is axially limited by setting a limiting component, and the driving component is used to control the rotation speed of the two rollers to ensure that the roller speed is consistent and prevent excessive unwinding.

Benefits of technology

Effectively prevent the fabric roll from rushing axially during the unwinding process, keep the roller speed consistent, and avoid folding and excessive relaxation during the unwinding process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of cloth production, in particular to a cloth unwinding roller frame. The cloth unwinding roller frame comprises a frame body, a first roller, a second roller, a driving assembly and a limiting assembly. The first roller is rotationally connected with the frame body; the second roller is rotationally connected with the frame body, the second roller and the first roller are parallel in axis and are arranged at intervals, and the distance between the first roller and the second roller is smaller than the minimum unwinding diameter of a cloth roll; the driving assembly is connected with the frame body and is respectively in transmission connection with the first roller and the second roller so as to control the first roller and the second roller to respectively rotate around respective axes on the frame body; the two limiting assemblies are slidably connected with the frame body, a containing space capable of containing a cloth roll is formed between the two limiting assemblies, and the size of the containing space is changed when the limiting assemblies slide on the frame body. The problem of excessive movement in the unwinding process of the cloth roll can be avoided, the rotating speeds of the two rollers can be kept consistent, and the cloth is prevented from being folded.
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Description

Technical Field

[0001] The present application relates to the technical field of cloth production, and in particular to a cloth unwinding roller frame. Background Art

[0002] The fabric unwinding roller frame is used to unwind the fabric roll, which is equivalent to loading the fabric. The current fabric unwinding roller frame is placed on the ground when in use. There are two rollers on the fabric unwinding roller frame. The fabric roll is placed between the two rollers. The fabric roll is jointly supported by the two rollers. The end of the fabric roll is pulled to other production equipment. When the other production equipment is in operation, the end of the fabric roll is pulled, and the fabric roll can be rolled on the rollers to achieve unwinding. During the unwinding process of the fabric roll, the force in the width direction of the fabric occasionally becomes unbalanced, causing the fabric roll to move in the axial direction of the roller. If the movement time is too long and the movement distance is too large, it is easy to cause the unwound fabric to fold. At the same time, the rotation speeds of the two rollers during the unwinding process may be inconsistent, and over-unwinding is prone to occur during the unwinding process. That is, the section between the fabric roll and other equipment will become too loose. When the unwinding continues, the section is prone to folding. Utility Model Content

[0003] The present application provides a fabric unwinding roller stand, which solves the problem of fabric movement by applying axial limitation to the fabric roll, and controls the rotation of two rollers by setting a drive component so that the speed of the two rollers can be controlled, thereby solving the problem of excessive unwinding during unwinding.

[0004] This application is implemented through the following technical solutions:

[0005] A cloth unwinding roller frame, comprising:

[0006] frame;

[0007] a first roller, the first roller being rotatably connected to the frame;

[0008] a second roller, the second roller being rotatably connected to the frame, the second roller being parallel to the axis of the first roller and spaced apart;

[0009] a driving assembly connected to the frame and respectively connected to the first roller and the second roller for controlling the first roller and the second roller to rotate around their respective axes on the frame;

[0010] A limiting assembly, wherein the two limiting assemblies are respectively connected to the frame in a sliding manner, and a placement space capable of accommodating a cloth roll is formed between the two limiting assemblies. When the limiting assembly slides on the frame, the size of the placement space changes.

[0011] The cloth unwinding roller frame provided by the present application can form axial limitation on the cloth roll by the setting of two limit assemblies, so as to prevent the cloth roll from axial movement during the unwinding process. At the same time, the placement space between the two limit assemblies can be adjusted by the sliding limit assembly, so that it can be suitable for cloth rolls of different axial lengths; through the setting of the drive assembly, the rotation of the first roller and the second roller is driven by the drive assembly, the rotation speed of the first roller and the second roller is controllable and easy to keep consistent, and the problem of over-unwinding is not easy to occur during unwinding. At the same time, the drive assembly can brake the first roller and the second roller, so as to prevent the phenomenon of over-unwinding when the unwinding is interrupted.

[0012] In some optional embodiments, the limiting component includes:

[0013] a support member, the support member being in sliding contact with the frame;

[0014] A fastening member connected to the support member and used for being clamped on the frame;

[0015] A baffle is connected to the support member and is used to form an axial limit for the cloth roll.

[0016] In some optional embodiments, the support member is configured as a rectangular steel tube.

[0017] In some optional embodiments, steel ball retainers are connected to both ends of the support member, wherein a sliding groove adapted to the steel balls on the steel ball retainer is constructed on the frame body.

[0018] In some optional embodiments, the steel ball retainer includes:

[0019] A connecting plate, wherein the connecting plate is provided with a plurality of countersunk holes, and connecting bolts pass through the countersunk holes to connect with the supporting member;

[0020] Steel balls, multiple steel balls are set in the connecting plate through a groove locking ball process.

[0021] In some optional embodiments, the steel balls are divided into two columns, the two columns of steel balls are arranged in parallel, the steel balls in each column are arranged at equal intervals and the arrangement direction is perpendicular to the length direction of the support member, wherein the number of slide grooves on the frame is configured to be four.

[0022] In some optional embodiments, the fastener includes:

[0023] an adjusting bolt, the adjusting bolt passing through the support member and being matched with an adjusting nut;

[0024] A fixing plate is connected to the adjusting bolt, a fixing gap is formed between the fixing plate and the supporting member, and the limiting assembly is clamped on the frame through the fixing gap.

[0025] In some optional embodiments, the adjusting nut is configured as a butterfly nut.

[0026] In some optional embodiments, the drive assembly includes:

[0027] An isolation shell, the isolation shell is connected to the frame, one end of the first roller and the second roller respectively passes through the isolation shell and is rotatably connected to the isolation shell;

[0028] a first driving gear, the first driving gear being coaxially matched with the first roller;

[0029] a second driving gear, the second driving gear being coaxially matched with the second roller;

[0030] a reversing gear, the reversing gear being located between the first driving gear and the second driving gear and being fitted with the first driving gear and the second driving gear;

[0031] A drive motor is coupled with the first drive gear to drive the first drive gear to rotate.

[0032] In some optional embodiments, the method further includes:

[0033] Support plates, two of which are connected to the frame body respectively, and the two support plates are arranged in parallel and spaced apart, and a V-shaped notch suitable for placing the optical axis is opened on the side of the support plate away from the frame body;

[0034] Bearings, the two bearings are respectively connected to the support plate for rotation, the two bearings are respectively located on both sides of the V-shaped notch, and the distance between the two bearings is less than the minimum width of the V-shaped notch.

[0035] Compared with the prior art, this application has the following advantages and beneficial effects:

[0036] The cloth unwinding roller frame provided by the present application can form axial limitation on the cloth roll by the setting of two limit assemblies, so as to prevent the cloth roll from axial movement during the unwinding process. At the same time, the placement space between the two limit assemblies can be adjusted by the sliding limit assembly, so that it can be suitable for cloth rolls of different axial lengths; through the setting of the drive assembly, the rotation of the first roller and the second roller is driven by the drive assembly, the rotation speed of the first roller and the second roller is controllable and easy to keep consistent, and the problem of over-unwinding is not easy to occur during unwinding. At the same time, the drive assembly can brake the first roller and the second roller, so as to prevent the phenomenon of over-unwinding when the unwinding is interrupted. BRIEF DESCRIPTION OF THE DRAWINGS

[0037] The drawings described herein are used to provide a further understanding of the embodiments of the present application, constitute a part of the present application, and do not constitute a limitation of the embodiments of the present application. In the drawings:

[0038] Figure 1 A schematic diagram of the front view of the fabric unwinding roller frame provided in an embodiment of the present application;

[0039] Figure 2 A schematic diagram of a top view of the fabric unwinding roller frame provided in an embodiment of the present application;

[0040] Figure 3 A schematic diagram of the structure of the limit assembly provided in an embodiment of the present application;

[0041] Figure 4 A schematic diagram of the drive assembly structure provided in an embodiment of the present application;

[0042] Figure 5 A schematic diagram of the steel ball retainer structure provided in an embodiment of the present application;

[0043] Figure 6 Schematic diagram of the support plate and bearing matching structure provided in an embodiment of the present application.

[0044] Markings and corresponding parts names in the accompanying drawings:

[0045] 1-frame, 11-chute, 2-first roller, 3-second roller, 4-drive assembly, 41-isolation shell, 42-first drive gear, 43-second drive gear, 44-reversing gear, 45-drive motor, 5-limiting assembly, 51-support, 52-adjusting nut, 53-fastening plate, 54-baffle, 55-adjusting bolt, 6-support plate, 7-bearing, 8-fabric roll, 9-steel ball retainer, 91-steel ball, 92-countersunk hole, 93-connecting plate. DETAILED DESCRIPTION

[0046] In order to make the objectives, technical solutions and advantages of this application more clear, the present application is further described in detail below in conjunction with examples and drawings. The schematic implementation methods of this application and their descriptions are only used to explain this application and are not intended to limit this application.

[0047] like Figure 1-Figure 2As shown, the embodiment of the present application provides a cloth unwinding roller frame, which includes a frame body 1, a first roller 2, a second roller 3, a driving assembly 4 and a limiting assembly 5; the first roller 2 is rotatably connected to the frame body 1; the second roller 3 is rotatably connected to the frame body 1, the second roller 3 is parallel to the axis of the first roller 2 and is arranged at intervals, and the distance between the first roller 2 and the second roller 3 is less than the minimum unwinding diameter of the cloth roll 8; the driving assembly 4 is connected to the frame body 1 and is respectively transmission-connected to the first roller 2 and the second roller 3 to control the first roller 2 and the second roller 3 to rotate around their respective axes on the frame body 1; the two limiting assemblies 5 are respectively slidably connected to the frame body 1, and a placement space that can accommodate the cloth roll 8 is formed between the two limiting assemblies 5, and the size of the placement space changes when the limiting assembly 5 slides on the frame body 1.

[0048] In the embodiments of the present application, the minimum unwinding diameter can be understood as follows: during the unwinding process, the diameter of the fabric roll 8 gradually decreases. When the diameter decreases to a predetermined value, the fabric roll 8 no longer needs to be unwound by the unwinding roller. This diameter is the minimum unwinding diameter. The minimum unwinding diameter can be set to a commonly used value in the industry or can be customized by the staff.

[0049] When in use, the fabric roll 8 is placed on the first roller 2 and the second roller 3, and the free end of the fabric roll 8 is pulled to other production equipment by the staff, so that the two limit components 5 slide on the frame 1 until the axial distance between each limit component 5 and the fabric roll 8 is 5 to 10 mm, and then other production equipment is started, and the driving component 4 is started at the same time to drive the first roller 2 and the second roller 3 to rotate.

[0050] The other production equipment mentioned above refers to any equipment on the fabric production line that has material loading requirements.

[0051] The cloth unwinding roller frame provided in the embodiment of the present application can form axial limitation on the cloth roll 8 by the arrangement of two limit assemblies 5, so as to prevent the cloth roll 8 from axial movement during the unwinding process. At the same time, the placement space between the two limit assemblies 5 can be adjusted by the sliding limit assembly 5, so that it can be suitable for cloth rolls 8 with different axial lengths; through the arrangement of the drive assembly 4, the rotation of the first roller 2 and the second roller 3 is driven by the drive assembly 4, the rotation speed of the first roller 2 and the second roller 3 is controllable, and it is easy to keep consistent, and the problem of over-unwinding is not easy to occur during unwinding. At the same time, the drive assembly 4 can brake the first roller 2 and the second roller 3, so as to prevent the phenomenon of over-unwinding when the unwinding is interrupted.

[0052] In this embodiment of the present application, the frame 1 may include two square connecting plates 93 arranged in parallel and spaced apart. The corresponding corners of the two square plates are connected by a rectangular steel tube. The rectangular steel tube and the connecting plates 93 can be detachably connected to each other to facilitate maintainability. The first roller 2 and the second roller 3 are rotatably connected to the two connecting plates 93 at both ends, thereby enabling the first roller 2 and the second roller 3 to rotate about their respective axes. The drive assembly 4 is connected to one of the connecting plates 93. The limit assembly 5 is slidably connected to the rectangular steel tube.

[0053] It should be noted that, when implementing the above solution, those skilled in the art can, based on common technical knowledge, set, for example, set screws, clamping structures, etc. on the limit component 5 to keep the limit component 5 relatively fixed to the frame 1, to prevent the limit component 5 from shifting when the fabric roll 8 moves.

[0054] In some optional embodiments, such as Figure 3 As shown, the limiting assembly 5 may specifically include a support member 51, a fastening member and a baffle 54; the support member 51 is in sliding contact with the frame 1. In actual implementation, the support member 51 can be configured as a rectangular steel tube, which has a certain strength and can reduce the overall weight; the fastening member is connected to the support member 51 and is used to be clamped on the frame 1. The fastening member may specifically include an adjusting bolt 55 and a fastening plate 53. The adjusting bolt 55 passes through the support member 51 and is equipped with an adjusting nut 52. The adjusting nut 52 can be configured as a butterfly nut for easy operation by the staff; the fastening plate 53 is connected to the adjusting bolt 55, and a fastening gap is formed between the fastening plate 53 and the support member 51. The limiting assembly 5 is clamped on the frame 1 through the fastening gap, that is, by rotating the butterfly nut, the fastening plate 53 can be close to the rectangular steel tube on the frame 1 and tightly abut against the rectangular steel tube; the baffle 54 is connected to the support member 51, and the baffle 54 is used to form an axial limit for the fabric roll 8.

[0055] A limiting assembly 5 may be provided at each end of each support member 51 in the longitudinal direction to ensure the relative stability between the support member 51 and the frame 1 .

[0056] In some optional embodiments, the two ends of the support member 51 are respectively connected to the steel ball retainer 9 , wherein the frame body 1 is constructed with a slide groove 11 adapted to the steel balls 91 on the steel ball retainer 9 .

[0057] In the embodiment of the present application, the provision of the steel ball retaining rack 9 can improve the sliding smoothness of the support member 51 on the frame 1, and the slide groove 11 on the frame 1 can play a guiding role, preventing the support member 51 from tilting due to uneven force at both ends during sliding, thereby improving operational convenience.

[0058] In some optional embodiments, such as Figure 5As shown, the steel ball retainer 9 specifically includes a connecting plate 93 and steel balls 91. The connecting plate 93 is provided with a plurality of countersunk holes 92, and the connecting bolts pass through the countersunk holes 92 to connect with the support member 51; multiple steel balls 91 are set in the connecting plate 93 through the groove locking ball process.

[0059] In some optional embodiments, the steel balls 91 are divided into two columns, and the two columns of steel balls 91 are arranged in parallel. The steel balls 91 in each column are arranged at equal intervals and the arrangement direction is perpendicular to the length direction of the support member 51. The number of slide grooves 11 on the frame 1 is configured to be four, which means that each slide groove 11 cooperates with a column of steel balls 91.

[0060] In some optional embodiments, such as Figure 4 As shown, the drive assembly 4 includes an isolation shell 41, a first drive gear 42, a second drive gear 43, a reversing gear 44 and a drive motor 45; the isolation shell 41 is connected to the frame 1, and one end of the first roller 2 and the second roller 3 respectively passes through the isolation shell 41 and is rotatably connected to the isolation shell 41. The end of the first roller 2 can be rotatably connected to the isolation shell 41 through a bearing to ensure smooth rotation, and the end of the second roller 3 can also be rotatably connected to the isolation shell 41 through a bearing to ensure smooth rotation; the first drive gear 42 is coaxially matched with the first roller 2; the second drive gear 43 is coaxially matched with the second roller 3; the reversing gear 44 is located between the first drive gear 42 and the second drive gear 43 and is fitted with the first drive gear 42 and the second drive gear 43 at the same time; the drive motor 45 is matched with the first drive gear 42 to drive the first drive gear 42 to rotate.

[0061] In the embodiment of the present application, the transmission of the second drive gear 43 is achieved through the reversing gear 44, and the first drive gear 42 and the second drive gear 43 can rotate synchronously and in the same direction without having to control the speed of the first roller 2 and the second roller 3 separately. The number of drive motors 45 can be configured to be one, which can reduce the implementation cost and reduce the speed difference caused by control errors.

[0062] In some optional embodiments, please refer to Figure 1 and Figure 6 , also includes a support plate 6 and a bearing 7; the two support plates 6 are respectively connected to the frame 1, and the support plates 6 can be specifically connected to the connecting plate 93, the two support plates 6 are arranged in parallel and spaced apart, and a V-shaped notch suitable for placing the optical axis is opened on the side of the support plate 6 away from the frame 1, wherein, in the working state, the height of the support plate 6 is higher than the baffle 54; the two bearings 7 are respectively rotatably connected to the support plates 6, and the two bearings 7 are respectively located on both sides of the V-shaped notch, and the distance between the two bearings 7 is less than the minimum width of the V-shaped notch.

[0063] In the embodiment of the present application, for a cloth roll 8 with a soft texture, it is not suitable to be placed on the first roller 2 and the second roller 3 for unwinding. At this time, the optical axis can be coaxially passed through the cloth roll 8, and the two ends of the optical axis can be placed on the bearings 7 of the two support plates 6 respectively to achieve unwinding.

[0064] The above is an explanation of the implementation mode of the present application by specific specific embodiments. Those skilled in the art can easily understand other advantages and effects of the present application from the contents disclosed in this specification. Although the description of the present application will be introduced in conjunction with some embodiments, this does not mean that the features of this application are limited to the implementation mode. On the contrary, the purpose of introducing the application in conjunction with the implementation mode is to cover other options or modifications that may be extended based on the claims of the present application. In order to provide an in-depth understanding of the present application, the above description contains many specific details. The present application can also be implemented without using these details. In addition, in order to avoid confusion or blurring the focus of the present application, some specific details will be omitted in the description. It should be noted that the embodiments in the present application and the features in the embodiments can be combined with each other unless there is a conflict.

[0065] It should be noted that in this specification, similar numbers and letters represent similar items in the above figures. Therefore, once an item is defined in one figure, it does not need to be further defined or explained in subsequent figures. In the description of this application, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the figures. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation. Therefore, they should not be understood as limiting this application. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood to indicate or imply relative importance. In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the terms "mounted", "connected", and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, an indirect connection through an intermediate medium, or it can be a communication between two elements. For those skilled in the art, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0066] Obviously, those skilled in the art may make various changes and modifications to this application without departing from the spirit and scope of this application. Thus, if these modifications and variations of this application fall within the scope of the claims of this application and their equivalents, this application is intended to include these modifications and variations.

Claims

1. A cloth unwinding roller frame, characterized in that: include: Frame (1); A first roller (2), the first roller (2) being rotatably connected to the frame (1); A second roller (3), the second roller (3) is rotatably connected to the frame (1), and the second roller (3) and the first roller (2) are parallel to each other in axis and arranged at intervals; A driving assembly (4), the driving assembly (4) being connected to the frame (1) and respectively connected in transmission with the first roller (2) and the second roller (3) to control the first roller (2) and the second roller (3) to rotate around their respective axes on the frame (1); A limiting assembly (5), wherein two limiting assemblies (5) are respectively connected to the frame (1) in a sliding manner, and a placement space capable of accommodating a cloth roll (8) is formed between the two limiting assemblies (5). When the limiting assembly (5) slides on the frame (1), the size of the placement space changes.

2. The cloth unwinding roller frame according to claim 1, characterized in that: The limiting component (5) comprises: A support member (51), wherein the support member (51) is in sliding contact with the frame (1); A fastening member connected to the support member (51) and used for being clamped on the frame (1); A baffle (54), the baffle (54) is connected to the support member (51), and the baffle (54) is used to form an axial limit for the cloth roll (8).

3. The cloth unwinding roller frame according to claim 2, characterized in that: The support member (51) is configured as a rectangular steel tube.

4. The cloth unwinding roller frame according to claim 3, characterized in that: The two ends of the support member (51) are respectively connected to a steel ball retaining frame (9), wherein a sliding groove (11) adapted to the steel ball (91) on the steel ball retaining frame (9) is constructed on the frame body (1).

5. The cloth unwinding roller frame according to claim 4, characterized in that: The steel ball retainer (9) comprises: A connecting plate (93), wherein a plurality of countersunk holes (92) are provided on the connecting plate (93), and connecting bolts pass through the countersunk holes (92) to connect with the supporting member (51); Steel balls (91), a plurality of steel balls (91) are arranged in the connecting plate (93) through a groove locking ball process.

6. The cloth unwinding roller frame according to claim 5, characterized in that: The steel balls (91) are divided into two columns, and the two columns of steel balls (91) are arranged in parallel. The steel balls (91) in each column are arranged at equal intervals and the arrangement direction is perpendicular to the length direction of the support member (51), wherein the number of the slide grooves (11) on the frame (1) is configured to be four.

7. The cloth unwinding roller frame according to claim 2, characterized in that: The fastener comprises: an adjusting bolt (55), the adjusting bolt (55) passing through the supporting member (51) and being fitted with an adjusting nut (52); A fixing plate (53) is connected to the adjusting bolt (55), a fixing gap is formed between the fixing plate (53) and the supporting member (51), and the limiting assembly (5) is clamped on the frame through the fixing gap.

8. The cloth unwinding roller frame according to claim 7, characterized in that: The adjusting nut (52) is configured as a butterfly nut.

9. The fabric unwinding roller frame according to claim 1, characterized in that: The driving assembly (4) comprises: An isolation shell (41), the isolation shell (41) is connected to the frame (1), one end of the first roller (2) and the second roller (3) respectively passes through the isolation shell (41) and is rotatably connected to the isolation shell (41); a first driving gear (42), the first driving gear (42) being coaxially matched with the first roller (2); a second driving gear (43), the second driving gear (43) being coaxially matched with the second roller (3); a reversing gear (44), the reversing gear (44) being located between the first driving gear (42) and the second driving gear (43) and being fitted with the first driving gear (42) and the second driving gear (43); A driving motor (45) is coupled to the first driving gear (42) to drive the first driving gear (42) to rotate.

10. The cloth unwinding roller frame according to claim 1, characterized in that: Also includes: Support plates (6), two of the support plates (6) are respectively connected to the frame (1), the two support plates (6) are arranged in parallel and spaced apart, and a V-shaped notch suitable for accommodating the optical axis is provided on the side of the support plate (6) away from the frame (1); Bearings (7), two bearings (7) are rotatably connected to the support plate (6), the two bearings (7) are respectively located on both sides of the V-shaped notch, and the distance between the two bearings (7) is smaller than the minimum width of the V-shaped notch.