Energy-saving burner for glass product production
By setting up a rotating mechanism and feeding mechanism in the combustion machine for glass products production, the temperature difference caused by the fixed combustion range of the combustion head of the combustion engine is solved, the combustion range is expanded and the heating uniformity is improved, the number of nozzles and maintenance costs are reduced, and the processing efficiency is improved.
Patent Information
- Application Number
- CN202421997499.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-19
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2034-08-19
AI Technical Summary
The combustion range of the air conduit nozzle of the existing gas combustion engine is fixed, resulting in temperature difference when heating the glass products, affecting the processing effect and efficiency, and inconvenient replacement of the nozzle and high maintenance costs.
An energy-saving combustion machine for glass products is designed. By setting a rotating mechanism in the furnace body, the arc-shaped nozzle can be reciprocated, the combustion range is expanded, and the feeding mechanism and filtering mechanism are installed on the furnace body to improve heating uniformity and efficiency.
The combustion range is expanded and adjusted, the number of nozzles is reduced, the installation cost is reduced, the heating uniformity and efficiency of glass products is improved, and the processing effect is improved.
Smart Images

Figure CN223201759U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of glass product processing, in particular to an energy-saving burner for glass product production. Background Art
[0002] Glass products are a general term for household and industrial products made primarily from glass. Glass is a relatively transparent solid substance, a silicate non-metallic material that forms a continuous network structure when melted. Its viscosity gradually increases during cooling, hardening without crystallizing. Glass products are widely used in construction, household goods, medicine, chemicals, household goods, electronics, instrumentation, nuclear engineering, and other fields.
[0003] The known authorized patent application number is: CN202220651890.2, which discloses a high-efficiency and energy-saving gas burner for a glass processing annealing furnace. Its background technology points out the problem that "the gas nozzles of the existing gas burner are usually only arranged on the inner walls on both sides of the annealing furnace, resulting in a large lateral temperature difference of the glass products, a slow heat uniformity in the annealing furnace, and low heating efficiency. The gas nozzles and gas pipelines of the existing gas burners are fixedly connected. When the nozzles or gas pipelines reach the end of their service life or are partially damaged, it is inconvenient to replace them and they need to be discarded as a whole, resulting in high maintenance costs." Therefore, the technical solution to this problem is "including an annealing furnace body, a burner main body, an arc-shaped air guide pipe and a gas combustion nozzle, a fixed plate is installed on the outer wall of one side of the annealing furnace body, the burner main body is installed on the fixed plate, the upper gas outlet of the burner main body is connected to a first gas pipe, the other end of the first gas pipe is installed with a first pipe joint, and the other end of the first pipe joint is connected to a second gas pipe."
[0004] However, during the implementation of the related technology, it was discovered that the existing technical solutions had the following problems: although the technical solution provided achieved the effects of uniform heating of glass products and more convenient replacement of gas nozzles, it was inconvenient to expand and adjust the combustion range of the gas pipe nozzle during use. The position and orientation of the gas pipe nozzle in the above solution were fixed, which easily reduced the heating and combustion coverage area, resulting in temperature differences between different areas in the furnace, resulting in reduced combustion range, effect, and efficiency, thereby affecting the processing effect of glass products. To this end, we provide an energy-saving burner for glass product production to solve the above problems. Utility Model Content
[0005] The purpose of the utility model is to provide an energy-saving burner for glass product production, which solves the problem of the above-mentioned solution that it is inconvenient to expand and adjust the combustion range of the air guide pipe nozzle.
[0006] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:
[0007] The utility model is an energy-saving burner for producing glass products, comprising: a furnace body, wherein a feeding mechanism for feeding products is provided in the furnace body;
[0008] A combustion mechanism is provided within the furnace body, comprising two arc-shaped nozzles symmetrically connected vertically and rotatably between the two sides of the furnace body inner wall and penetrating the furnace body, a plurality of combustion nozzles fixedly mounted on the surfaces of the arc-shaped nozzles, a connecting pipe rotatably connected to one end of the two arc-shaped nozzles, a burner body fixedly mounted on a side surface of the furnace body via a base block, and an air supply pipe fixedly connected to the input end of the burner body. The output end of the burner body is connected to the connecting pipe via a pipeline.
[0009] A rotating mechanism is provided on the furnace body and connected to the two arc-shaped nozzles, and the two arc-shaped nozzles can make reciprocating motions through the rotating mechanism to expand the combustion range.
[0010] The utility model is further configured such that the rotating mechanism includes two gears fixedly connected to the other ends of the two arc-shaped nozzles, a guide rail fixedly installed on the other side of the furnace body, a double-sided rack slidably connected to the surface of the guide rail and meshing with the two gears, and a power component arranged on the furnace body.
[0011] The power component includes a motor 1 fixedly mounted on one side of the furnace body, a rotating plate fixedly connected to the output end of the motor 1, and a movable plate rotatably connected to the side of one end of the rotating plate, one end of the movable plate is hinged to the double-sided racks.
[0012] The utility model is further configured as follows: the feeding mechanism includes two shaped plates symmetrically fixedly installed on both sides of the inner wall of the furnace body, a guide rod fixedly installed between the inner wall of one shaped plate, a screw rotatably connected between the inner walls of the other shaped plate, a supporting mesh plate threadedly connected to the surface of the screw and slidingly connected to the guide rod, a furnace cover plate fixedly connected to one end of the supporting mesh plate, a second motor fixedly installed on one side of the furnace body, and a supporting component provided in the furnace body to lift the supporting mesh plate, and the output end of the second motor moves through the furnace body and the shaped plate and is connected to the screw rod.
[0013] The supporting component includes a rotating rod rotatably connected between two sides of the inner wall of the furnace body and located below the supporting mesh plate, and a roller symmetrically fixedly installed on the surface of the rotating rod and in contact with the supporting mesh plate.
[0014] The present invention is further configured such that an exhaust pipe is fixedly mounted on the top of the furnace body, and a filtering mechanism for treating exhaust gas is provided on the exhaust pipe.
[0015] The filtering mechanism includes a filter tank fixedly connected to the top of the exhaust pipe, a filter element arranged in the filter tank, a sealing cover threadedly connected to the surface of the filter tank port, and a smoke exhaust pipe fixedly installed on the top of the sealing cover.
[0016] The utility model has the following beneficial effects:
[0017] When the arc nozzle burns glass products, the motor drives the rotating plate to rotate, and the rotating plate drives the movable plate to move, so that the movable plate drives the double-sided racks to slide back and forth along the guide rail, thereby driving the two gears to rotate relative to each other through the double-sided racks, so that the two arc nozzles perform reciprocating swinging motion, thereby achieving the effect of expanding and adjusting the combustion range of the combustion nozzle, avoiding the situation where the nozzle direction is fixed and the temperature difference in the furnace is easily caused, so that the area and uniformity of the combustion coverage of a single nozzle are improved, the number of installed nozzles and the investment cost are reduced, and the combustion range, effect and efficiency of the glass products are effectively improved, which is beneficial to improving the processing effect of the glass products.
[0018] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0020] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the utility model.
[0021] Figure 2 It is a side view three-dimensional structural schematic diagram of the utility model.
[0022] Figure 3 This is a schematic diagram of the cross-sectional three-dimensional structure of the furnace body of the present invention.
[0023] Figure 4 It is a partial three-dimensional structural diagram of the feeding mechanism of the utility model.
[0024] Figure 5 This is a schematic diagram of the cross-sectional three-dimensional structure of the filter tank of the present invention.
[0025] In the accompanying drawings, the components represented by the reference numerals are as follows:
[0026] 100. Furnace body; 101. Exhaust pipe; 102. Filter mechanism; 102a. Filter tank; 102b. Filter element; 102c. Sealing cover; 102d. Exhaust pipe; 200. Feeding mechanism; 201. U-shaped plate; 202. Guide rod; 203. Screw; 204. Supporting mesh plate; 205. Furnace cover plate; 206. Motor 2; 207. Support component; 207a. Rotating rod; 207b. Roller; 300. Combustion mechanism; 301. Arc nozzle; 302. Combustion nozzle; 303. Connecting pipe; 304. Burner body; 305. Air supply pipe; 400. Rotating mechanism; 401. Gear; 402. Guide rail; 403. Double-sided rack; 404. Power component; 404a. Motor 1; 404b. Rotating plate; 404c. Movable plate. DETAILED DESCRIPTION
[0027] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0028] Example 1
[0029] Reference Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 and Figure 5 , which is the first embodiment of this utility model, provides an energy-saving burner for glass product production, comprising: a furnace body 100, wherein a feeding mechanism 200 for products to enter is provided in the furnace body 100;
[0030] The combustion mechanism 300 is provided in the furnace body 100. The combustion mechanism 300 includes two arc-shaped nozzles 301 that are symmetrically connected between the two sides of the inner wall of the furnace body 100 and penetrate the furnace body 100, multiple combustion nozzles 302 fixedly mounted on the surface of the arc-shaped nozzles 301, a connecting pipe 303 that is connected to one end of the two arc-shaped nozzles 301 for joint rotation, a burner body 304 fixedly mounted on a side of the furnace body 100 via a base block, and an air supply pipe 305 fixedly connected to the input end of the burner body 304. The output end of the burner body 304 is connected to the connecting pipe 303 via a pipeline.
[0031] A rotating mechanism 400 is provided on the furnace body 100 and connected to the two arc-shaped nozzles 301 , and the two arc-shaped nozzles 301 can perform reciprocating motion through the rotating mechanism 400 to expand the combustion range.
[0032] Specifically, the rotating mechanism 400 includes two gears 401 fixedly connected to the other ends of the two arc-shaped nozzles 301, a guide rail 402 fixedly installed on the other side of the furnace body 100, a double-sided rack 403 slidably connected to the surface of the guide rail 402 and meshing with the two gears 401, and a power component 404 provided on the furnace body 100;
[0033] The power component 404 includes a motor 404a fixedly mounted on one side of the furnace body 100, a rotating plate 404b fixedly connected to the output end of the motor 404a, and a movable plate 404c rotatably connected to the side of one end of the rotating plate 404b, one end of the movable plate 404c is hinged to the double-sided rack 403.
[0034] Specifically, the feeding mechanism 200 includes two U-shaped plates 201 symmetrically fixedly mounted on both sides of the inner wall of the furnace body 100, a guide rod 202 fixedly mounted between the inner walls of one U-shaped plate 201, a screw rod 203 rotatably connected between the inner walls of the other U-shaped plate 201, a supporting mesh plate 204 threadedly connected to the surface of the screw rod 203 and slidably connected to the guide rod 202, a furnace cover plate 205 fixedly connected to one end of the supporting mesh plate 204, a second motor 206 fixedly mounted on one side of the furnace body 100, and a support component 207 provided in the furnace body 100 for lifting the supporting mesh plate 204. The output end of the second motor 206 movably passes through the furnace body 100 and the U-shaped plate 201 and is connected to the screw rod 203.
[0035] The supporting component 207 includes a rotating rod 207a rotatably connected between the two sides of the inner wall of the furnace body 100 and located below the supporting mesh plate 204, and a roller 207b symmetrically fixedly installed on the surface of the rotating rod 207a and in contact with the supporting mesh plate 204.
[0036] Specifically, an exhaust pipe 101 is fixedly installed on the top of the furnace body 100 .
[0037] The operation process of this embodiment is as follows: when in use, the glass product is placed on the supporting mesh plate 204, and then the second motor 206 drives the screw 203 to rotate, so that the supporting mesh plate 204 moves along the surface of the guide rod 202 and enters the furnace body 100. At the same time, the roller 207b and the rotating rod 207a rotate with the movement of the supporting mesh plate 204 to support the supporting mesh plate 204 and ensure its movement stability. When the supporting mesh plate 204 moves to the furnace body 100, the furnace cover plate 205 seals the port of the furnace body 100. Otherwise, the second motor 206 is reversed to remove the glass product.
[0038] The gas is then connected to the external gas pipe through the gas supply pipe 305 and fed into the arc-shaped nozzle 301 via the burner body 304 and the connecting pipe 303. Simultaneously, the arc-shaped nozzle 301 evenly distributes the gas into the combustion nozzle 302, which ignites the combustion nozzle 302 and sprays the gas flame toward the glass product. The upper and lower arc-shaped nozzles 301 can simultaneously burn the upper and lower surfaces of the glass product, ensuring comprehensive combustion of the glass product.
[0039] While the curved nozzle 301 is burning the glass product, the motor 1 404a drives the rotating plate 404b at its output end to rotate, and the rotating plate 404b drives the movable plate 404c to move, so that the movable plate 404c drives the double-sided racks 403 to slide back and forth along the guide rails 402, thereby driving the two gears 401 to rotate relative to each other through the double-sided racks 403, causing the two curved nozzles 301 to perform reciprocating swinging motion, thereby achieving the effect of expanding and adjusting the combustion range of the combustion nozzle 302.
[0040] Example 2
[0041] Reference Figure 1 、 Figure 2 and Figure 5 This is the second embodiment of the present invention. This embodiment is based on the previous embodiment, but is different in that it can filter the exhaust gas discharged from the furnace body 100 to avoid environmental pollution caused by the exhaust gas, thereby better implementing the present invention.
[0042] Specifically: the exhaust pipe 101 is provided with a filter mechanism 102 for treating the exhaust gas.
[0043] The filter mechanism 102 includes a filter tank 102a fixedly connected to the top of the exhaust pipe 101, a filter element 102b arranged in the filter tank 102a, a sealing cover 102c threadedly connected to the port surface of the filter tank 102a, and a smoke exhaust pipe 102d fixedly installed on the top of the sealing cover 102c.
[0044] The operating process of this embodiment is as follows: when the furnace body 100 is exhausted, the exhaust gas enters 102a through the exhaust pipe 101, and the particles and other impurities in the exhaust gas are adsorbed and filtered by the filter element 102a, and the filtered gas is discharged through the smoke exhaust pipe 102d, which is convenient for filtering the exhaust gas discharged from the furnace body 100 and preventing the exhaust gas from being directly discharged and causing pollution to the environment. Rotating the sealing cover 102c facilitates opening the filter tank 102a to maintain the filter element 102b.
[0045] Throughout this specification, references to terms such as "one embodiment," "example," or "specific example" indicate that a specific feature, structure, material, or characteristic described in conjunction with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of these terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
[0046] The preferred embodiments of the present invention disclosed above are intended only to help illustrate the present invention. The preferred embodiments do not describe all details in detail, nor do they limit the present invention to the specific embodiments described. Obviously, many modifications and variations are possible based on the contents of this specification. These embodiments are selected and described in detail in this specification to better explain the principles and practical applications of the present invention, thereby enabling those skilled in the art to better understand and utilize the present invention. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. An energy-saving burner for glass product production, characterized in that: include: A furnace body (100), wherein a feeding mechanism (200) for products to enter is provided in the furnace body (100); A combustion mechanism (300) is provided in a furnace body (100), the combustion mechanism (300) comprising two arc-shaped nozzles (301) symmetrically connected to and rotatably connected between two sides of the inner wall of the furnace body (100) and penetrating the furnace body (100), a plurality of combustion nozzles (302) fixedly mounted on the surface of the arc-shaped nozzles (301), a connecting pipe (303) connected to one end of the two arc-shaped nozzles (301) in a common rotational manner, a burner body (304) fixedly mounted on a side surface of the furnace body (100) via a base block, and an air supply pipe (305) fixedly connected to the input end of the burner body (304); the output end of the burner body (304) is connected to the connecting pipe (303) via a pipeline; A rotating mechanism (400) is provided on the furnace body (100) and connected to the two arc-shaped nozzles (301). The two arc-shaped nozzles (301) can perform reciprocating motion through the rotating mechanism (400) to expand the combustion range.
2. An energy-saving burner for glass product production according to claim 1, characterized in that: The rotating mechanism (400) comprises two gears (401) fixedly connected to the other ends of the two arc-shaped nozzles (301), a guide rail (402) fixedly mounted on the other side of the furnace body (100), a double-sided rack (403) slidably connected to the surface of the guide rail (402) and meshing with the two gears (401), and a power component (404) provided on the furnace body (100).
3. An energy-saving burner for glass product production according to claim 2, characterized in that: The power component (404) includes a motor (404a) fixedly mounted on a side of the furnace body (100), a rotating plate (404b) fixedly connected to the output end of the motor (404a), and a movable plate (404c) rotatably connected to the side of one end of the rotating plate (404b), one end of the movable plate (404c) being hinged to the double-sided racks (403).
4. The energy-saving burner for glass product production according to claim 1, characterized in that: The feeding mechanism (200) comprises two U-shaped plates (201) symmetrically fixedly mounted on both sides of the inner wall of the furnace body (100), a guide rod (202) fixedly mounted between the inner walls of one U-shaped plate (201), a screw rod (203) rotatably connected between the inner walls of the other U-shaped plate (201), a supporting mesh plate (204) threadedly connected to the surface of the screw rod (203) and slidably connected to the guide rod (202), a furnace cover plate (205) fixedly connected to one end of the supporting mesh plate (204), a second motor (206) fixedly mounted on one side of the furnace body (100), and a support component (207) provided in the furnace body (100) for lifting the supporting mesh plate (204), wherein the output end of the second motor (206) movably passes through the furnace body (100) and the U-shaped plate (201) and is connected to the screw rod (203).
5. The energy-saving burner for glass product production according to claim 4, characterized in that: The supporting component (207) comprises a rotating rod (207a) rotatably connected between two sides of the inner wall of the furnace body (100) and located below the supporting mesh plate (204), and a roller (207b) symmetrically fixedly mounted on the surface of the rotating rod (207a) and in contact with the supporting mesh plate (204).
6. The energy-saving burner for glass product production according to claim 1, characterized in that: An exhaust pipe (101) is fixedly installed on the top of the furnace body (100), and a filtering mechanism (102) for treating exhaust gas is provided on the exhaust pipe (101).
7. The energy-saving burner for glass product production according to claim 6, characterized in that: The filtering mechanism (102) comprises a filter tank (102a) fixedly connected to the top end of the exhaust pipe (101), a filter core (102b) disposed in the filter tank (102a), a sealing cover (102c) threadedly connected to the surface of the port of the filter tank (102a), and a smoke exhaust pipe (102d) fixedly mounted on the top of the sealing cover (102c).
Citation Information
Patent Citations
Efficient energy-saving gas burner for glass processing annealing furnace
CN217423223U