Cooling air bellow of EVO circular blowing device
By introducing seals and air pressure detection components into the cooling bellows of the EVO ring blowing device, the problems of wind cylinders being prone to skew and air leakage are solved, the air cylinder is tightly fixed and real-time air leakage monitoring is realized, and the stability of the spinning cooling process and product quality are improved.
Patent Information
- Application Number
- CN202422376376.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-29
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2034-09-29
AI Technical Summary
The existing EVO ring blowing device cools the bellows and the stroke tube is prone to skew and leaks, resulting in quality problems such as air leakage, broken wire, and wool wire during spinning, and lacks effective air leakage detection methods.
An EVO ring blowing device cooling bellows are designed, using seals and air pressure detection components. The seals achieve close fit of the air cylinder through the fitting of the extrusion ring and the grooves of the fixing ring to prevent shaking and air leakage; the air pressure detection components monitor the air pressure in real time, and the alarm prompts air leakage.
Effectively prevent the air duct from shaking and air leakage, improve the stability of the spinning cooling process, reduce quality problems caused by air leakage, and ensure the consistency of product quality.
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Figure CN223201974U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of cooling bellows, and in particular to a cooling bellows for an EVO ring-blowing device. Background Art
[0002] Energy conservation is increasingly important in filament yarn production. Currently, the company's polyester filament production utilizes the EvoQuench quenching system, which reduces quenching air usage by 80% compared to transverse quenching systems. The EvoQuench concept utilizes more efficient quenching air than transverse quenching systems, significantly reducing the energy used for cooling. However, during production, the radial quenching system was found to have design flaws, causing inconvenience in production operations and placing significant pressure on quality control.
[0003] First, the current bellows slot is shallow, and the diameter of the hole in the bellows cover is larger than the diameter of the wind tube. When replacing the wind tube, it is easy for the wind tube to tilt and cause air leakage. Therefore, every time the filter element is replaced, it is necessary to check and confirm repeatedly. Despite this, air leakage still occurs, which may cause broken wires or hairy wires at the least, or abnormal physical properties and dyeing at the worst, leading to major quality accidents.
[0004] Secondly, the bellows has no air leakage detection device, and air leakage of the bellows is detected by touch. The gaps in some corners are small and difficult to reach with hands, which may easily lead to missed detection. Air leakage during the spinning process will cause the product to have greater unevenness, poor dyeing, and poor differentiation of the yarn bundles.
[0005] Therefore, it is necessary to provide an EVO ring blowing device cooling bellows to solve the above problems.
[0006] It should be noted that the above information disclosed in this Background section is only for understanding the background technology of the present application concept, and therefore, it may contain information that does not constitute prior art. Summary of the Invention
[0007] Based on the above problems existing in the prior art, the problem to be solved by this application is: to provide an EVO ring-blowing device cooling bellows to solve the problem that the wind tube inside the current bellows is prone to skewness and air leakage.
[0008] The technical solution adopted by the present application to solve the technical problem is: a cooling air box of an EVO ring-blowing device, comprising a cooling air box and a blowing duct, wherein a wind tube seat is provided at the bottom of the cooling air box, and a wind tube seat is provided on the wind tube seat, and the wind tubes are arranged in multiple groups at equal intervals along the length direction thereof, and a top plate is provided on the cooling air box, and a first through hole is opened on the top plate, and the first through hole is opened in multiple groups, and the first through hole corresponds to the wind tube;
[0009] A sealing member is provided inside the first through hole for sealing the gap between the first through hole and the air cylinder;
[0010] A wind pressure detection component is provided on one side of the cooling air box.
[0011] Furthermore, the sealing member includes a fixing ring fixedly arranged inside the first through hole, a sealing ring is arranged inside the fixing ring, and a groove is formed at the upper end of the fixing ring.
[0012] Furthermore, a porous plate is provided on the top of the top plate, a second through hole is opened at the upper end of the porous plate, and there are multiple groups of second through holes, the second through holes correspond to the first through holes, and an extrusion ring is provided inside the second through hole, and the extrusion ring is used to extrude the fixing ring.
[0013] Furthermore, the thickness of the extrusion ring is greater than the width of the groove.
[0014] Furthermore, the bottom of the extrusion ring is chamfered.
[0015] Furthermore, a first bolt is provided at the upper end of the porous plate, and the first bolt is threadedly connected to the top plate.
[0016] Furthermore, positioning posts are symmetrically provided at the lower end of the porous plate, and positioning holes are opened at the top of the top plate, and the positioning posts are adapted to the positioning holes.
[0017] Furthermore, the middle portion of the air duct is made of a metal mesh material, and the cross section is wavy.
[0018] Furthermore, the wind pressure detection component includes a connecting pipe, one end of which is provided with a wind pressure sensing probe, and four groups of wind pressure sensing probes are evenly spaced around the connecting pipe along the axial direction of the wind pressure sensing probes. The wind pressure sensing probes are located inside the cooling air box, and one end of the connecting pipe is provided with an alarm.
[0019] Furthermore, a mounting plate is provided on the outer side of the connecting pipe, a second bolt is provided on one side of the mounting plate, and the second bolt is threadedly connected to the cooling air box.
[0020] The beneficial effects of the present application are: the present application provides an EVO ring-blowing device cooling bellows, in which the extrusion ring at the lower end of the porous plate is inserted into the groove of the fixed ring, so that the inner ring of the fixed ring is deformed, so that the sealing ring can fit tightly to the outer wall of the top of the wind tube, fixing the wind tube while achieving a sealing effect, effectively preventing the wind tube from shaking and leaking air, and monitoring whether there is air leakage in real time through the wind pressure detection component, further ensuring the stability of the spinning cooling process.
[0021] In addition to the above-described purposes, features and advantages, the present application also has other purposes, features and advantages. The present application will be further described in detail below with reference to the drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] The drawings that constitute part of this application are used to provide a further understanding of this application. The illustrative embodiments of this application and their descriptions are used to explain this application and do not constitute an improper limitation on this application. In the drawings:
[0023] Figure 1 This is an overall schematic diagram of a cooling air box of an EVO ring-blowing device in this application;
[0024] Figure 2 This is a cross-sectional view of the cooling air box for this application;
[0025] Figure 3 This is a schematic diagram of the top plate and porous plate structure of this application;
[0026] Figure 4 This is a cross-sectional view of the fixing ring for this application;
[0027] Figure 5 Schematic diagram of the sealing ring and positioning column for this application;
[0028] Figure 6 This is a side view of the multi-well plate of this application;
[0029] Figure 7 This is a schematic diagram of the wind pressure detection component structure for this application;
[0030] Among them, the reference numerals in the figures are:
[0031] 1. Cooling bellows; 11. Top plate; 111. Positioning hole; 12. First through hole; 13. Sealing element; 131. Fixing ring; 132. Sealing ring; 133. Groove; 2. Blowing duct; 3. Air duct seat; 31. Air duct; 4. Perforated plate; 41. Second through hole; 42. Extrusion ring; 43. Positioning column; 44. First bolt; 5. Wind pressure detection assembly; 51. Connecting pipe; 52. Wind pressure sensing probe; 53. Mounting plate; 531. Second bolt; 54. Alarm. DETAILED DESCRIPTION
[0032] It should be noted that, in the absence of conflict, the embodiments and features of the embodiments in this application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0033] In order to enable those skilled in the art to better understand the present invention, the following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts should fall within the scope of protection of this application.
[0034] like Figures 1 to 7 As shown, the present application provides a cooling wind box of an EVO ring blowing device, comprising a cooling wind box 1 and a blowing duct 2. A wind tube seat 3 is provided at the bottom of the cooling wind box 1, and a wind tube 31 is provided on the wind tube seat 3, and the wind tubes 31 are arranged in multiple groups at equal intervals along the length direction thereof. A top plate 11 is provided on the cooling wind box 1, and a first through hole 12 is opened on the top plate 11, and the first through hole 12 is opened in multiple groups, and the first through hole 12 corresponds to the wind tube 31;
[0035] A sealing member 13 is provided inside the first through hole 12 for sealing the gap between the first through hole 12 and the air cylinder 31;
[0036] A wind pressure detection component 5 is provided on one side of the cooling air box 1 .
[0037] In this embodiment, air is blown into the cooling air box 1 through the blowing duct 2, so that the spun yarn can be quickly cooled when passing through the inside of the wind tube 31 in the first through hole 12. The top of the wind tube 31 and the first through hole 12 of the top plate 11 are sealed by the sealing member 13 to prevent air leakage and avoid affecting the spinning cooling process.
[0038] The blowing duct 1 in this application has the same structure as that of the patent with publication number CN201553821U, and will not be described in detail here.
[0039] like Figures 3 to 6 As shown, the sealing member 13 includes a fixing ring 131 fixedly arranged inside the first through hole 12, and a sealing ring 132 is arranged inside the fixing ring 131. The sealing ring 132 is preferably made of rubber material. A groove 133 is formed at the upper end of the fixing ring 131.
[0040] A porous plate 4 is provided on the top of the top plate 11. A second through hole 41 is provided on the upper end of the porous plate 4. The second through holes 41 are provided in multiple groups. The second through holes 41 correspond to the first through holes 12. An extrusion ring 42 is provided inside the second through hole 41. The extrusion ring 42 is used to squeeze the fixing ring 131.
[0041] The thickness of the extrusion ring 42 is greater than the width of the groove 133 , and the bottom of the extrusion ring 42 is chamfered so that the bottom of the extrusion ring 42 can be inserted into the groove 133 .
[0042] In this embodiment, during installation, the wind tube seat 3 is inserted and fixed from the bottom of the cooling air box 1, so that the top of the wind tube 31 can be placed inside the fixed ring 131, and then the extrusion ring 42 at the lower end of the porous plate 4 is aligned with the groove 133 on the fixed ring 131 and pressed down, so that the extrusion ring 42 is squeezed into the groove 133, and the inner ring of the fixed ring 131 is deformed, so that the sealing ring 132 inside the fixed ring 131 is squeezed toward the outside of the wind tube 31, and the wind tube 31 is fixed and sealed at the same time, which can effectively prevent the wind tube 31 from shaking, and avoid air leakage and shaking from affecting the cooling of spinning.
[0043] like Figures 3 to 6 As shown, a first bolt 44 is provided at the upper end of the porous plate 4, and the first bolt 44 is threadedly connected to the top plate 11;
[0044] Positioning posts 43 are symmetrically provided at the lower end of the porous plate 4 , and a positioning hole 111 is opened at the top of the top plate 11 , and the positioning posts 43 are adapted to the positioning hole 111 .
[0045] In this embodiment, the porous plate 4 is connected to the top plate 11 by a first bolt 44 so that it can be subsequently disassembled and replaced. The adaptation of the positioning column 43 and the positioning hole 111 can prevent the porous plate 4 from being offset when installed on the upper end of the top plate 11.
[0046] like Figure 2 As shown, the middle portion of the air duct 31 is made of a metal mesh material, and the cross section is wavy.
[0047] In this embodiment, since the middle part of the air tube 31 is made of metal mesh material and is wavy, it can make the cooling air cool the spinning more evenly and stably, and the rectification effect is greatly improved.
[0048] like Figure 7 As shown, the wind pressure detection assembly 5 includes a connecting pipe 51, one end of which is provided with a wind pressure sensing probe 52, and the connecting pipe 51 is provided with four groups of wind pressure sensing probes 52 at equal intervals along the axis direction of the wind pressure sensing probe 52. The wind pressure sensing probes 52 are made of nickel-plated metal and are oil-resistant and corrosion-resistant. The wind pressure sensing probes 52 are located inside the cooling air box 1, and one end of the connecting pipe 51 is provided with an alarm 54.
[0049] A mounting plate 53 is provided on the outside of the connecting pipe 51. A second bolt 531 is provided on one side of the mounting plate 53. The second bolt 531 is threadedly connected to the cooling air box 1.
[0050] The wind pressure detection component 5 also includes a control panel, a control module, an alarm indicator light, and a display module (not indicated in the figure). The control panel and the control module are installed inside the alarm 54, and the alarm indicator light and the display module are installed outside the alarm 54. The display module is preferably a display screen.
[0051] In this embodiment, the wind pressure inside the cooling air box 1 is detected by the wind pressure sensing probe 52, and the pressure signal is converted into an electrical signal. The real-time wind pressure is displayed by the alarm 54. The real-time wind pressure and the set wind pressure are interlocked. When the set value is exceeded, the alarm 54 will be activated, and the alarm indicator light and the alarm 54 will send a prompt signal. On-site employees can be discovered on site at the first time and respond quickly.
[0052] The above description is merely a preferred embodiment of the present application and is not intended to limit the present application. Various modifications and variations are possible for those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present application shall be included within the scope of protection of the present application.
Claims
1. A cooling bellows for an EVO ring blowing device, comprising a cooling bellows and a blowing duct, characterized in that: The bottom of the cooling air box is provided with an air cylinder seat, and the air cylinder seat is provided with air cylinders, and the air cylinders are arranged in multiple groups at equal intervals along the length direction of the cooling air box. The cooling air box is provided with a top plate, and the top plate is provided with first through holes, and the first through holes are provided in multiple groups, and the first through holes correspond to the air cylinders; A sealing member is provided inside the first through hole for sealing the gap between the first through hole and the air cylinder; A wind pressure detection component is provided on one side of the cooling air box.
2. The cooling bellows of the EVO ring blowing device according to claim 1, characterized in that: The sealing member comprises a fixing ring fixedly arranged inside the first through hole, a sealing ring is arranged inside the fixing ring, and a groove is formed at the upper end of the fixing ring.
3. The cooling bellows of the EVO ring blowing device according to claim 2, characterized in that: A porous plate is provided on the top of the top plate, and a second through hole is opened at the upper end of the porous plate, and multiple groups of second through holes are opened. The second through holes correspond to the first through holes, and an extrusion ring is provided inside the second through hole, and the extrusion ring is used to extrude the fixing ring.
4. The cooling bellows of the EVO ring blowing device according to claim 3, characterized in that: The thickness of the extrusion ring is greater than the width of the groove.
5. The cooling bellows of the EVO ring-blowing device according to claim 4, characterized in that: The bottom of the extrusion ring is chamfered.
6. The cooling bellows of the EVO ring blowing device according to claim 5, characterized in that: A first bolt is provided at the upper end of the porous plate, and the first bolt is threadedly connected to the top plate.
7. The cooling bellows of the EVO ring blowing device according to claim 6, characterized in that: Positioning posts are symmetrically provided at the lower end of the porous plate, and a positioning hole is opened at the top of the top plate, and the positioning posts are adapted to the positioning hole.
8. The cooling bellows of the EVO ring-blowing device according to claim 7, characterized in that: The middle part of the air duct is made of metal mesh material, and the cross section is wavy.
9. The cooling bellows of the EVO ring blowing device according to claim 1, characterized in that: The wind pressure detection component includes a connecting pipe, one end of which is provided with a wind pressure sensing probe, and four groups of wind pressure sensing probes are evenly spaced around the connecting pipe along the axial direction of the wind pressure sensing probes. The wind pressure sensing probes are located inside the cooling air box, and one end of the connecting pipe is provided with an alarm.
10. The cooling bellows of the EVO ring-blowing device according to claim 9, characterized in that: A mounting plate is provided on the outer side of the connecting pipe, a second bolt is provided on one side of the mounting plate, and the second bolt is threadedly connected to the cooling air box.
Citation Information
Patent Citations
Ring-blowing window
CN201553821U