Lightweight ceramic tile

By introducing a thermally insulating buffer lightweight layer and a breathable and moisture-permeable layer into the ceramic tiles, and using the design of positioning card blocks and rubber positioning blocks, the problems of large weight and vibration damage in ceramic tiles are solved, achieving lightweight, thermal insulation and breathable effects.

CN223202599UActive Publication Date: 2025-08-08JINJIANG MENGSHENG BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202422215263.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-10
Publication Date
2025-08-08
Estimated Expiration
2034-09-10

AI Technical Summary

Technical Problem

The existing ceramic tiles are relatively heavy, inconvenient to install, and are prone to damage or cracks caused by vibration during the fixing process.

Method used

The tile body consisting of a ceramic layer, a thermally insulating and cushioning lightweight layer and a breathable and wet-permeable layer is adopted. The design of the positioning card block and the card slot, the rubber positioning block and the overlapping block and the overlapping interface is achieved to achieve lightweight, insulation, buffering and breathable, and reduce the impact of vibration.

Benefits of technology

The ceramic tiles are lighter, easy to install, reduce the risk of vibration and damage, improve installation efficiency, enhance insulation performance and breathability, and prevent oxidation and corrosion.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a light type ceramic tile, relates to the technical field of ceramic tile, including the tile body, the tile body includes ceramic layer, heat preservation buffer light layer and breathable moisture removal layer, the bottom of ceramic layer is fixedly connected with heat preservation buffer light layer, the bottom of heat preservation buffer light layer is fixedly connected with breathable moisture removal layer, the breathable moisture removal layer is fixedly connected with the ceramic layer, and the ceramic layer is fixedly connected with the breathable moisture removal layer. A color protection coating is arranged on the surface of the ceramic layer, the heat preservation buffering light layer is a foamed ceramic heat preservation buffering light layer, a positioning clamping groove is formed in the side wall of one end of the tile body, and a positioning clamping block is fixedly connected to the side wall of the other end of the tile body. According to the ceramic layer provided by the utility model, damping protection is carried out on the ceramic tile in the installation process on the basis that the ceramic tile is light and convenient to install, so that the problems that an existing ceramic tile is relatively heavy and inconvenient to install and use, and a tile body is damaged or cracked due to vibration generated by hammering installation nails in the fixing process are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of ceramic tiles, in particular to a lightweight ceramic tile. Background Art

[0002] The new type of ceramic tile is a roofing building material. It has a rectangular tile body with a smooth and flat surface and can be of various colors. It is an ideal roofing material for modern buildings.

[0003] The existing ceramic tiles are relatively heavy. When installed on the roof, the weight borne by the roof is too large, which makes it inconvenient to install and use. In addition, during the installation process, installation nails need to be passed through the tiles and the supporting frame for fixation. During the fixing process, the vibration caused by hammering the installation nails may cause the tile body to be damaged or cracked, affecting the later use. Therefore, it is necessary to solve the problem that the existing ceramic tiles are relatively heavy and inconvenient to install and use, and the vibration caused by hammering the installation nails during the fixing process may cause the tile body to be damaged or cracked. Utility Model Content

[0004] In view of the above problems existing in the existing lightweight ceramic tile, the present utility model is proposed.

[0005] Therefore, the purpose of the present invention is to provide a lightweight ceramic tile to solve the problem that the existing ceramic tiles are heavy and inconvenient to install and use, and the vibration caused by hammering the installation nails during the fixing process may cause the tile body to be damaged or cracked.

[0006] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a lightweight ceramic tile, comprising a tile body, the tile body comprising a ceramic layer, a thermal insulation and buffering lightweight layer and a breathable and moisture-removing layer, the bottom of the ceramic layer is fixedly connected to the thermal insulation and buffering lightweight layer, the bottom of the thermal insulation and buffering lightweight layer is fixedly connected to the breathable and moisture-removing layer, the surface of the ceramic layer is provided with a color protective coating, the thermal insulation and buffering lightweight layer is a thermal insulation and buffering lightweight layer of foamed ceramic, one end side wall of the tile body is provided with a positioning slot, the other end side wall of the tile body is fixedly connected with a positioning block, the positioning block is engaged with the positioning slot, one end surface of the tile body is fixedly connected with a plurality of rubber positioning blocks through an opening, each of the rubber positioning blocks is provided with an installation positioning hole, and an easy-to-penetrate rubber block is fixedly connected in the cavity.

[0007] Preferably, one end of the tile body is fixedly connected to a lap block, and the other end of the tile body is provided with a lap interface, and the lap block corresponds to the lap interface in position.

[0008] Preferably, the air-permeable and moisture-wicking layer is an air-permeable and moisture-wicking layer made of aluminosilicate clay.

[0009] Preferably, the color protective coating is an aluminum-zinc-plated color protective coating.

[0010] Furthermore, one end of the connecting block is fixedly connected to a waterproof adhesive strip.

[0011] Preferably, a drainage groove is provided on the surface of the tile body.

[0012] In the above technical solution, the technical effects and advantages provided by the utility model are:

[0013] The utility model utilizes a tile body composed of a ceramic layer, a light-weight heat-insulating and buffering layer, and a breathable and moisture-removing layer to achieve a lightweight ceramic tile and provide heat preservation and buffering for the ceramic tile, thereby preventing the ceramic tile from cracking due to overcooling and reducing the impact of hail on the ceramic tile, and making the roof moisture-removing and breathable. The color protective coating is provided to protect the color of the colored ceramic tile and prevent it from oxidative corrosion and discoloration.

[0014] The utility model utilizes multiple rubber positioning blocks arranged on the surface of one end of the tile body, and has installation positioning holes and easily penetrable rubber blocks in the cavity, so as to facilitate the installation of the tile body with installation nails, reduce the vibration generated during the installation process, and avoid damage and cracking of the tile body.

[0015] The utility model utilizes positioning blocks and positioning slots provided at both ends of the tile body to facilitate positioning and clamping installation between the side walls of the ceramic tiles, and utilizes a lap block provided at one end of the tile body to overlap the lap interface at one end of the other tile body, thereby facilitating lap positioning of the upper and lower ends of the tile body. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.

[0017] Figure 1 This is a schematic diagram of the front three-dimensional structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the top structure of the utility model;

[0019] Figure 3 This is a cross-sectional view of the tile body overlap installation structure of the utility model;

[0020] Figure 4 It is a front structural sectional view of the present utility model.

[0021] Description of reference numerals:

[0022] 1. Tile body; 2. Ceramic layer; 3. Lightweight thermal insulation and buffer layer; 4. Breathable and moisture-wicking layer; 5. Color protection coating; 6. Positioning slot; 7. Positioning block; 8. Rubber positioning block; 9. Installation positioning hole; 10. Easy-to-penetrate rubber block; 11. Overlap block; 12. Overlap joint; 13. Waterproof strip; 14. Drainage trough. DETAILED DESCRIPTION

[0023] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings.

[0024] The embodiment of the utility model discloses a lightweight ceramic tile.

[0025] The utility model provides Figure 1-4 A lightweight ceramic tile shown in the figure includes a tile body 1, the tile body 1 includes a ceramic layer 2, a thermal insulation and buffering lightweight layer 3 and a breathable and moisture-removing layer 4, the bottom of the ceramic layer 2 is fixedly connected with the thermal insulation and buffering lightweight layer 3, the bottom of the thermal insulation and buffering lightweight layer 3 is fixedly connected with the breathable and moisture-removing layer 4, the surface of the ceramic layer 2 is provided with a color protective coating 5, the thermal insulation and buffering lightweight layer 3 is a thermal insulation and buffering lightweight layer of foamed ceramic, one end side wall of the tile body 1 is provided with a positioning slot 6, the other end side wall of the tile body 1 is fixedly connected with a positioning block 7, the positioning block 7 is engaged with the positioning slot 6, one end surface of the tile body 1 is fixedly connected with a plurality of rubber positioning blocks 8 through an opening, each rubber positioning block 8 is provided with an installation positioning hole 9, and an easy-to-penetrate rubber block 10 is fixedly connected to the cavity of the installation positioning hole 9, and a tile composed of a ceramic layer 2, a thermal insulation and buffering lightweight layer 3 and a breathable and moisture-removing layer 4 is provided. The sheet body 1 makes the ceramic tile lightweight and provides insulation and buffering for the ceramic tile, avoids the ceramic tile from cracking due to overcooling and reduces the impact of hail on the ceramic tile, and makes the roof moisture-repellent and breathable. The color protection coating 5 is used to protect the color of the colored ceramic tile to avoid oxidation, corrosion and discoloration. The positioning card block 7 and positioning card slot 6 are used to facilitate the positioning and card installation between the side walls of the ceramic tile. The multiple rubber positioning blocks 8 provided on the surface of one end of the tile body 1 are used, and the installation positioning holes 9 and the easy-to-penetrate rubber blocks 10 in the cavity are provided to facilitate the installation of the tile body 1 with installation nails, and reduce the vibration generated during the installation process to avoid the tile body 1 from being damaged or cracked, thereby solving the problem that the existing ceramic tiles are heavy and inconvenient to install and use, and the vibration generated by hammering the installation nails during the fixing process causes the tile body to be damaged or cracked.

[0026] In order to facilitate the overlap positioning of the upper and lower ends of the tile body 1, as shown in FIG. Figure 1-4As shown, one end of the tile body 1 is fixedly connected to a overlapping block 11, and the other end of the tile body 1 is provided with an overlapping interface 12. The overlapping block 11 and the overlapping interface 12 correspond to each other in position. By using the overlapping block 11 set at one end of the tile body 1, the overlapping interface 12 at one end of the other tile body 1 is overlapped, thereby facilitating the overlapping positioning of the upper and lower ends of the tile body 1.

[0027] In order to achieve ventilation and moisture removal between the tile body 1 and the roof, Figure 1-4 As shown, the air-permeable and moisture-dissipating layer 4 is an air-permeable and moisture-dissipating layer of aluminosilicate clay, and the air-permeable and moisture-dissipating layer 4 is set as an aluminosilicate clay, so as to achieve air-permeability and moisture-dissipation between the tile body 1 and the roof.

[0028] In order to protect the color of colored ceramic tiles, such as Figure 4 As shown, the color protection coating 5 is an aluminum-zinc-plated color protection coating, and the color protection of the colored ceramic tile is performed by using the color protection coating 5 set to be an aluminum-zinc-plated color protection coating.

[0029] In order to provide waterproof protection for the overlapped parts of the tiles 1, Figure 1-4 As shown, one end of the overlapping block 11 is fixedly connected to a waterproof adhesive strip 13, and the provided waterproof adhesive strip 13 is used to provide waterproof protection for the overlapping portions between the tile bodies 1.

[0030] Finally, in order to guide the rainwater on the surface of the tile body 1 and speed up the drainage, Figure 1-4 As shown, a drainage groove 14 is provided on the surface of the tile body 1, and the drainage groove 14 is used to guide rainwater on the surface of the tile body 1 to accelerate the drainage speed.

[0031] Working principle:

[0032] During installation, the installation nails are passed through the multiple rubber positioning blocks 8 on the surface of one end of the tile body 1 and nailed into the support frame. The rubber positioning blocks 8 are provided with installation positioning holes 9 and easy-to-penetrate rubber blocks 10 in the cavity to reduce the vibration generated during the installation process and avoid damage and cracking of the tile body 1. When installing the tile body 1 up and down, the overlapping block 11 at one end of an uninstalled tile body 1 is overlapped with the overlapping interface 12 at one end of the tile body 1 that has been installed on the support frame, and fixed by the installation nails to fix the tile body 1. When positioning and installing between the left and right sides, the positioning block 7 at one end of an uninstalled tile body 1 is used to engage the positioning slot 6 opened at one end of the installed tile body 1, so as to position the tile body 1 left and right for easy installation. The tile body 1 is composed of a ceramic layer 2, a heat-insulating and buffering lightweight layer 3 and a breathable and moisture-removing layer 4, so as to achieve a lightweight ceramic tile and provide heat preservation and buffering for the ceramic tile, avoid the ceramic tile from cracking due to overcooling, reduce the impact of hail on the ceramic tile, and make the roof moisture-removing and breathable.

[0033] The above description is merely illustrative of certain exemplary embodiments of the present invention. It goes without saying that those skilled in the art will be able to modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and description are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A lightweight ceramic tile, comprising a tile body (1), characterized in that: The tile body (1) comprises a ceramic layer (2), a heat-insulating and buffering lightweight layer (3) and a breathable and moisture-dissipating layer (4); the bottom of the ceramic layer (2) is fixedly connected to the heat-insulating and buffering lightweight layer (3); the bottom of the heat-insulating and buffering lightweight layer (3) is fixedly connected to the breathable and moisture-dissipating layer (4); the surface of the ceramic layer (2) is provided with a color protective coating (5); the heat-insulating and buffering lightweight layer (3) is a heat-insulating and buffering lightweight layer of foamed ceramic; a positioning slot (6) is provided on one end side wall of the tile body (1); a positioning block (7) is fixedly connected to the other end side wall of the tile body (1); the positioning block (7) is engaged with the positioning slot (6); a plurality of rubber positioning blocks (8) are fixedly connected to one end surface of the tile body (1) through an opening; each of the rubber positioning blocks (8) is provided with an installation positioning hole (9), and an easily-penetrable rubber block (10) is fixedly connected in the cavity of the installation positioning hole (9).

2. The lightweight ceramic tile according to claim 1, characterized in that: One end of the tile body (1) is fixedly connected to a lap block (11), and the other end of the tile body (1) is provided with a lap joint (12), and the lap block (11) and the lap joint (12) are positioned correspondingly.

3. The lightweight ceramic tile according to claim 1, characterized in that: The air-permeable and moisture-dissipating layer (4) is an air-permeable and moisture-dissipating layer made of aluminosilicate clay.

4. The lightweight ceramic tile according to claim 1, characterized in that: The color protective coating (5) is an aluminum-zinc-plated color protective coating.

5. The lightweight ceramic tile according to claim 2, characterized in that: One end of the overlapping block (11) is fixedly connected to a waterproof adhesive strip (13).

6. The lightweight ceramic tile according to claim 1, characterized in that: A drainage groove (14) is provided on the surface of the tile body (1).