Roof composite thermal insulation system

By using the storage space composed of U-shaped beams and support plates in the roof composite insulation system to fill the insulation material, and combining the protection plate, insulation gasket and steam insulation layer, the heat loss problem caused by the support is solved, achieving better insulation effect and system stability.

CN223202603UActive Publication Date: 2025-08-08HEBEI YUYANGZELI WATERPROOF MATERIAL
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Patent Information

Application Number
CN202422262967.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-14
Publication Date
2025-08-08
Estimated Expiration
2034-09-14

AI Technical Summary

Technical Problem

In the composite insulation system in the prior art, the support is usually metal, causing heat to flow through the support to the outside world, affecting the insulation effect.

Method used

The U-shaped beam and the support plate are used to form a space to fill the insulation material, and an insulation layer is set between the U-shaped beams, combining the protection plate, insulation gasket and steam insulation layer to form a stable insulation system structure.

Benefits of technology

It improves the insulation performance of the roof, prevents heat from being transferred through the void, provides a long-lasting waterproof and thermal insulation function, the system is stable and durable, and is easy to maintain.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of heat preservation houses, and provides a roof composite heat preservation system which comprises a supporting plate arranged on a purline. The U-shaped beams are arranged on the supporting plate in a buckled mode, the U-shaped beams are distributed on the supporting plate at intervals, and a containing space is formed between the U-shaped beams and the supporting plate and used for being filled with heat preservation materials. The heat preservation layer is arranged on the supporting plate and used for filling gaps between the U-shaped beams. By means of the technical scheme, the problem that in the prior art, a supporting piece easily causes heat loss is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of thermal insulation houses, and in particular to a roof composite thermal insulation system. Background Art

[0002] Steel structure composite insulation system is a thermal insulation system used for steel structure roofs, which usually consists of multiple layers of materials to provide effective thermal insulation.

[0003] The composite insulation system in the existing technology usually has fixing parts, supporting parts and an insulation layer. The fixing parts are used to fix to the steel structure body, and the supporting parts are used to support the entire insulation layer. The insulation layer plays the role of thermal insulation. However, in actual use, the supporting parts are usually metal with good thermal conductivity, and some heat in the house will be lost to the outside through the supporting parts. Utility Model Content

[0004] The utility model provides a roof composite thermal insulation system, which solves the problem in the related art that support members easily cause heat loss.

[0005] The technical solution of the utility model is as follows:

[0006] A roof composite thermal insulation system is provided on a house frame, wherein the house frame includes a plurality of purlins, including:

[0007] a support plate, arranged on the purlin;

[0008] There are a plurality of U-shaped beams, which are buckled on the support plate, and the plurality of U-shaped beams are spaced apart on the support plate, and a holding space is formed between the U-shaped beams and the support plate, and the holding space is used to fill the insulation material;

[0009] The thermal insulation layer is arranged on the support plate, and the thermal insulation layer is used to fill the gaps between the U-shaped beams.

[0010] Optionally, it also includes:

[0011] The protection plate is arranged on a side of the U-shaped beam away from the support plate, and the thermal insulation layer is located between the protection plate and the support plate.

[0012] Optionally, it also includes:

[0013] A heat-insulating gasket is arranged between the protection plate and the U-shaped beam.

[0014] Optionally, it also includes:

[0015] The vapor barrier layer is arranged between the thermal insulation layer and the support plate, and is used to prevent water vapor from entering the thermal insulation layer.

[0016] Optionally, the U-shaped beam has a mounting portion, the mounting portion is located on a side of the U-shaped beam close to the support plate, and the mounting portion has a plurality of first mounting holes.

[0017] Optionally, the U-shaped beam is perpendicular or parallel to the purlin.

[0018] Optionally, the surfaces of the U-shaped beam and the protective plate are galvanized.

[0019] Optionally, the support plate and the protection plate are both formed by welding a plurality of corrugated steel plates.

[0020] Optionally, it also includes:

[0021] There are several side baffles, all of which can be detachably arranged on the support plate or the protection plate. The side baffles, the support plates and the protection plates form a closed space, and the U-shaped beam, the insulation layer and the vapor barrier layer are all located in the closed space.

[0022] Optionally, the support plate has a plurality of first wave crests and first wave troughs relative to the vapor barrier layer, a first space is formed between the first wave crests and the vapor barrier layer, the protective plate has a plurality of second wave crests and second wave troughs relative to the thermal insulation layer, a second space is formed between the second wave crests and the thermal insulation layer, the side baffle further has a plurality of connecting portions, each of the connecting portions has a slide groove, and the cross-sectional shape of the connecting portion is the same as that of the first space or the second space, the protective plate and the support plate both have a plurality of latch holes, and the plurality of latch holes are respectively located in the first space or the second space, further comprising:

[0023] a sliding block, slidably disposed in the slide groove, wherein the sliding block slides into and out of the slide groove, and after the connecting portion enters the first space or the second space, the side baffle abuts against the insulation layer, and the sliding block slides out of the slide groove and engages with the clamping hole;

[0024] An elastic member, with two ends respectively arranged on the sliding block and the connecting portion, and the elastic member is used to provide a force for the sliding block to slide away from the sliding groove.

[0025] The working principle and beneficial effects of the utility model are as follows:

[0026] In this utility model, a plurality of U-shaped beams are buckled onto the support plate. These beams are spaced apart on the support plate, making the system more structurally stable and evenly stressed. The space between the U-shaped beams and the support plate is used to hold insulation material, increasing the capacity for the material and further enhancing the insulation performance of the insulation system through the structural design of the U-shaped beams.

[0027] The insulation layer is placed on the support plate, mainly used to fill the gaps between the U-shaped beams. The presence of the insulation layer ensures the continuity and integrity of the thermal insulation effect of the entire roof, preventing heat transfer through the gaps, thereby effectively improving the thermal insulation performance of the roof.

[0028] The roof system is easy to install, has a reasonable structure, no exposed metal, and has excellent waterproof and thermal insulation effects. The system is durable and reliable, and can provide long-lasting and safe waterproof and thermal insulation functions for the building.

[0029] Compared with traditional materials and processes, this system also has the advantages of no water leakage, waterproof and anti-corrosion, long service life, simple maintenance and easy repair. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] The preferred embodiments will be described below in a clear and understandable manner with reference to the accompanying drawings to further illustrate the above-mentioned characteristics, technical features, advantages and implementation methods of the present invention.

[0031] Figure 1 This is a schematic diagram of the structure of the utility model;

[0032] Figure 2 This is a schematic diagram of the structure after the side baffle is installed in the utility model;

[0033] Figure 3 This is a top view of the utility model;

[0034] Figure 4 For this utility model Figure 3 Middle AA section view;

[0035] Figure 5 For this utility model Figure 4 The enlarged structural diagram at D in the middle;

[0036] Figure 6 For this utility model Figure 4 The enlarged structural diagram at C in the middle;

[0037] Figure 7 For this utility model Figure 2 The enlarged structural diagram at B in the middle;

[0038] Figure 8 This is a schematic diagram of the U-shaped beam structure of the utility model.

[0039] In the figure: 100, purlin, 200, support plate, 300, U-shaped beam, 310, holding space, 600, insulation layer, 400, protection plate, 710, thermal insulation gasket, 730, vapor barrier, 320, mounting portion, 311, first mounting hole, 500, side baffle, 210, first wave crest, 220, first wave trough, 230, first space, 420, second wave crest, 410, second wave trough, 430, second space, 520, connecting portion, 521, slide groove, 431, clamping hole, 522, sliding block, 523, elastic member. DETAILED DESCRIPTION

[0040] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the specific implementation methods of the present invention will be described below with reference to the accompanying drawings. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings and other implementation methods can be obtained based on these drawings without inventive work.

[0041] To simplify the drawings, only the parts relevant to the utility model are schematically shown in each figure; they do not represent the actual structure of the product. Furthermore, to simplify the drawings and facilitate understanding, in some figures, only one of the components with the same structure or function is schematically shown or labeled. In this document, "one" not only means "only one" but also "more than one," and "several" includes "two" and "more than two."

[0042] It should be noted that, unless otherwise specified or limited, the terms "mounted," "connected," and "connected" should be understood broadly. For example, they can refer to fixed, detachable, or integral connections; mechanical or electrical connections; direct or indirect connections through an intermediary; and internal communication between two components. Those skilled in the art will understand the specific meanings of these terms in this utility model based on the specific circumstances.

[0043] In addition, in the description of the present application, the terms "first", "second", etc. are only used to distinguish the description and cannot be understood as indicating or implying relative importance.

[0044] Reference Figures 1 to 8The utility model proposes a roof composite insulation system, which is arranged on a house frame. The house frame includes a plurality of purlins 100, including a support plate 200 arranged on the purlin 100; there are a plurality of U-shaped beams 300, which are buckled on the support plate 200, and the plurality of U-shaped beams 300 are distributed on the support plate 200 at intervals. A storage space 310 is formed between the U-shaped beams 300 and the support plate 200, and the storage space 310 is used to fill the insulation material; an insulation layer 600 is arranged on the support plate 200, and the insulation layer 600 is used to fill the gaps between the U-shaped beams 300.

[0045] In this embodiment, the support plate 200 is arranged on the purlin 100 of the house frame, providing a stable support foundation for the entire roof composite insulation system. The rationality of its position ensures the stability of the system on the house frame.

[0046] Several U-shaped beams 300 are mounted on the support plate 200. These beams are evenly spaced and distributed across the support plate 200, ensuring a more stable and evenly distributed system. The space 310 between the U-shaped beams 300 and the support plate 200 is used to store insulation material. This increases the capacity for insulation and, through the structural design of the U-shaped beams 300, further enhances the insulation performance of the insulation system.

[0047] The insulation layer 600 is provided on the support plate 200 and is mainly used to fill the gaps between the U-shaped beams 300. The presence of the insulation layer 600 ensures the continuity and integrity of the thermal insulation effect of the entire roof, prevents heat transfer through the gaps, and thus effectively improves the thermal insulation performance of the roof.

[0048] To install this composite roof insulation system, first secure the support plate 200 to the purlin 100 of the house frame. Next, attach several U-shaped beams to the support plate 200, and fill the receiving spaces 310 with insulation material. Finally, apply an insulation layer 600 to the support plate 200, filling the gaps between the U-shaped beams 300. Through the synergistic effect of these components, this composite roof insulation system effectively reduces heat transfer and provides excellent insulation for the house.

[0049] Furthermore, the protective plate 400 is arranged on a side of the U-shaped beam away from the support plate 200 , and the thermal insulation layer 600 is located between the protective plate 400 and the support plate 200 .

[0050] In this embodiment, the protective plate 400 is positioned on the side of the U-shaped beam 300 away from the support plate 200. The protective plate 400 protects the insulation layer 600 and the U-shaped beam 300, preventing external factors from damaging the insulation system. Furthermore, the protective plate 400 helps improve the stability and durability of the entire system.

[0051] Furthermore, a heat insulating gasket 710 is provided between the protection plate 400 and the U-shaped beam 300 .

[0052] In this embodiment, the thermal insulation gasket 710 is positioned between the protective plate 400 and the U-shaped beam 300, effectively preventing direct contact between the protective plate 400 and the U-shaped beam 300, thereby completely isolating the contact heat transfer between them. This reduces heat transfer and improves the thermal insulation performance of the insulation system. Furthermore, the thermal insulation gasket 710 prevents the protective plate 400 and the U-shaped beam 300 from colliding and producing unusual noise, thereby improving the stability and quietness of the system.

[0053] Furthermore, a vapor barrier layer 730 is provided between the thermal insulation layer 600 and the support plate 200 , and the vapor barrier layer 730 is used to prevent water vapor from entering the thermal insulation layer 600 .

[0054] In this embodiment, the vapor barrier 730 is arranged between the insulation layer 600 and the support plate 200. The vapor barrier 730 can prevent water vapor inside the insulation system from entering the insulation layer 600, thereby affecting the effect and service life of the insulation layer 600.

[0055] Furthermore, the U-shaped beam 300 has a mounting portion 320 . The mounting portion 320 is located on a side of the U-shaped beam 300 close to the support plate 200 . The mounting portion 320 has a plurality of first mounting holes 311 .

[0056] In this embodiment, the U-shaped beam 300 has a mounting portion 320, which is located on the side of the U-shaped beam 300 close to the support plate 200. The mounting portion 320 has a plurality of first mounting holes 311, and the first mounting holes 311 can pass through the fastening screws to fix the U-shaped beam 300 on the support plate 200.

[0057] Furthermore, the U-shaped beam 300 is perpendicular or parallel to the purlin 100 .

[0058] In this embodiment, the U-shaped beams 300 and the purlins 100 serve as supporting structures in the system. The vertical or parallel arrangement is not only beneficial to the forming of the overall modular panel, but also helps to improve the stability of the structure.

[0059] Furthermore, the surfaces of the U-shaped beam 300 and the protection plate 400 are galvanized.

[0060] In this embodiment, galvanizing the surface of the U-shaped beam 300 and the protective plate 400 can improve the corrosion resistance of the U-shaped beam 300 and the protective plate 400, and further coating the surface of the protective plate 400 can further enhance the protective effect, so that the protective plate 400 can provide the building with long-lasting and safe waterproof and heat-insulating functions, thereby improving the overall service life.

[0061] Furthermore, the support plate 200 and the protection plate 400 are both formed by welding a number of corrugated steel plates.

[0062] In this embodiment, the protection plate 400 and the support plate 200 are both corrugated plates, which not only make the protection plate 400 and the support plate 200 have better bending resistance and shear resistance, but also have good sound insulation performance.

[0063] Furthermore, it also includes a number of side baffles 500, all of which can be detachably set on the support plate 200 or the protective plate 400. Several side baffles 500, support plates 200, and protective plates 400 form a closed space, and the U-shaped beam 300, insulation layer 600, and vapor barrier layer 730 are all located in the closed space.

[0064] In this embodiment, the side baffles 500 can shield the insulation layer 600 from the sides, allowing the insulation layer 600 to be completely covered by the polymer waterproof material and achieve a skin-like, fully adhered effect. The side baffles 500 can also prevent the insulation layer 600 from loosening between the protective plate 400 and the support plate 200, thereby affecting the insulation performance.

[0065] Furthermore, the support plate 200 has a plurality of first wave crests 210 and first wave valleys 220 relative to the vapor barrier 730, and a first space 230 is formed between the first wave crests 210 and the vapor barrier 730. The protection plate 400 has a plurality of second wave crests 420 and second wave valleys 410 relative to the insulation layer 600, and a second space 430 is formed between the second wave crests 420 and the insulation layer 600. The side baffle 500 also has a plurality of connecting portions 520, and the connecting portion 520 has a slide groove 521. The cross-sectional shape of the connecting portion 520 is the same as that of the first space 230 or the second space 430. Both the protection plate 400 and the support plate 200 are It has a number of locking holes 431, which are respectively located in the first space 230 or the second space 430, and also includes a sliding block 522 slidably set in the slide groove 521. After the sliding block 522 slides, it enters and leaves the slide groove 521. After the connecting part 520 enters the first space 230 or the second space 430, the side baffle 500 abuts against the insulation layer 600, and the sliding block 522 slides out of the slide groove 521 and engages with the locking hole 431; the two ends of the elastic member 523 are respectively set on the sliding block 522 and the connecting part 520, and the elastic member 523 is used to provide force for the sliding block 522 to slide out of the slide groove 521.

[0066] In this embodiment, based on the characteristics of the profiled sheet, the support plate 200 has a plurality of first wave crests 210 and first wave troughs 220 relative to the vapor barrier 730. A first space 230 is formed between the first wave crests 210 and the vapor barrier 730. The locking holes 431 on the support plate 200 are located within the first space 230. The connecting portion 520 of the side guard 500 can be inserted into the first space 230 and extended into the locking holes 431 via the sliding block 522, thereby securing the side guard 500 to the support plate 200.

[0067] The protective plate 400 has several second wave crests 420 and second wave troughs 410 relative to the insulation layer 600. A second space 430 is formed between the second wave crests 420 and the insulation layer 600, and the locking holes 431 on the insulation plate are located within the second space 430. The connecting portion 520 of the side baffle 500 can be inserted into the second space 430 and extended into the locking holes 431 via the sliding block 522, thereby securing the side baffle 500 to the protective plate 400. The securing of the support plate 200 and the protective plate 400 effectively improves the stability of the side baffle 500.

[0068] The specific implementation method is as follows: the connecting portion 520 of the side guard 500 is inserted into the first space 230 and the second space 430 respectively. The sliding block 522 is squeezed by the side walls of the first crest 210 and the second crest 420 and slides into the slide groove 521, compressing the elastic member 523. When the sliding block 522 moves to the position of the locking hole 431, the elastic member 523 provides a force for the sliding block 522 to enter the locking hole 431, thereby completing the locking engagement of the sliding block 522 with the locking hole 431. When the side guard 500 needs to be removed, the sliding block 522 can be pressed to disengage the sliding block 522 from the locking hole 431, and the side guard 500 can be withdrawn.

[0069] Through the design of the sliding block 522, the card hole 431 and the elastic member 523, the side baffle 500 can be disassembled from the protection plate 400 and the support plate 200 with simple actions, which not only provides a reliable connection but also helps to improve installation efficiency.

[0070] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, and all of these should be included in the scope of the claims of the present invention.

Claims

1. A roof composite thermal insulation system, arranged on a house frame, wherein the house frame comprises a plurality of purlins (100), characterized in that: include: A support plate (200) is provided on the purlin (100); There are a plurality of U-shaped beams (300) buckled on the support plate (200), the plurality of U-shaped beams (300) are spaced and distributed on the support plate (200), and a storage space (310) is formed between the U-shaped beams (300) and the support plate (200), and the storage space (310) is used to fill with thermal insulation material; A thermal insulation layer (600) is provided on the support plate (200), and the thermal insulation layer (600) is used to fill the gaps between the U-shaped beams (300).

2. A roof composite thermal insulation system according to claim 1, characterized in that: Also includes: The protection plate (400) is arranged on a side of the U-shaped beam (300) away from the support plate (200), and the thermal insulation layer (600) is located between the protection plate (400) and the support plate (200).

3. A roof composite thermal insulation system according to claim 2, characterized in that: Also includes: A heat-insulating gasket (710) is provided between the protection plate (400) and the U-shaped beam (300).

4. A roof composite thermal insulation system according to claim 2, characterized in that: Also includes: A vapor barrier layer (730) is provided between the thermal insulation layer (600) and the support plate (200), and the vapor barrier layer (730) is used to prevent water vapor from entering the thermal insulation layer (600).

5. A roof composite thermal insulation system according to claim 1, characterized in that: The U-shaped beam (300) has a mounting portion (320), the mounting portion (320) is located on a side of the U-shaped beam (300) close to the support plate (200), and the mounting portion (320) has a plurality of first mounting holes (311).

6. A roof composite thermal insulation system according to claim 1, characterized in that: The U-shaped beam (300) is perpendicular or parallel to the purlin (100).

7. A roof composite thermal insulation system according to claim 4, characterized in that: The surfaces of the U-shaped beam (300) and the protection plate (400) are galvanized.

8. A roof composite thermal insulation system according to claim 7, characterized in that: The support plate (200) and the protection plate (400) are both formed by welding a plurality of corrugated steel plates.

9. A roof composite thermal insulation system according to claim 8, characterized in that: Also includes: There are a plurality of side baffles (500), each of which is detachably mounted on the support plate (200) or the protection plate (400); the plurality of side baffles (500), the support plate (200), and the protection plate (400) form a closed space; the U-shaped beam (300), the thermal insulation layer (600), and the vapor barrier layer (730) are all located within the closed space.

10. A roof composite thermal insulation system according to claim 9, characterized in that: The support plate (200) has a plurality of first wave crests (210) and first wave troughs (220) relative to the vapor barrier layer, and a first space (230) is formed between the first wave crests (210) and the vapor barrier layer (730). The protection plate (400) has a plurality of second wave crests (420) and second wave troughs (410) relative to the thermal insulation layer (600), and a second space (430) is formed between the second wave crests (420) and the thermal insulation layer (600). The side baffle (500) further has a plurality of connecting portions (520), and the connecting portions (520) have a sliding groove (521). The cross-sectional shape of the connecting portions (520) is the same as that of the first space (230) or the second space (430). The protection plate (400) and the support plate (200) both have a plurality of card holes (431), and the plurality of card holes (431) are respectively located in the first space (230) or the second space (430). The side baffle (500) further includes: A sliding block (522) is slidably disposed in the sliding groove (521); after the sliding block (522) slides into and out of the sliding groove (521), the connecting portion (520) enters the first space (230) or the second space (430), the side baffle (500) abuts against the thermal insulation layer (600), and the sliding block (522) slides out of the sliding groove (521) and engages with the engaging hole (431); An elastic member (523) has two ends respectively arranged on the sliding block (522) and the connecting portion (520), and the elastic member (523) is used to provide a force for the sliding block (522) to slide away from the sliding groove (521).