Portable falling rack special for low-pressure replacement
By designing a portable low-pressure replacement special loose trench, using structures such as adjustable depth support columns and high-strength ceramic inner lined gaskets, the problems of transportation difficulties and safety hazards of the loose trench are solved, and the stable fixation of the loose trench and the construction safety improvement of the loose trench is achieved.
Patent Information
- Application Number
- CN202422617621.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-29
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2034-10-29
AI Technical Summary
The existing low-pressure replacement special loose tray has a simple structure and cannot continuously and effectively support the loose duct. It is difficult to transport, easily trapped in soil or offset, and poses safety hazards.
A portable low-pressure replacement special loosening frame is designed, including support columns with adjustable depth, oblique support legs, foundation plates and inverted cube tables. Combined with high-strength ceramic inner lined gaskets and positioning piles, structural stability is enhanced through cement sealing, and the weight cylinder monitors foundation settlement to ensure that the drain tube is firmly fixed.
It improves the safety and stability of the loose frame, facilitates vehicle transportation, reduces wear and vibration of the loose pipe, reduces safety hazards, and ensures the safety and efficiency of construction.
Smart Images

Figure CN223203875U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of release racks, in particular to a portable release rack dedicated for low-voltage replacement. Background Art
[0002] During the jointing of new gas pipelines, a bleed pipe is typically connected from the bleed valve inside the valve well to the outside of the valve well for bleed and replacement work. The bleed pipe is typically made of steel pipe. Due to its inherent weight, the gas valve well is typically several meters deep, and the portion of the wellhead that extends three meters above the wellhead can weigh tens of kilograms. During gas construction and installation, the bleed pipe is often simply secured at the wellhead using a piece of wood placed horizontally and tied with steel wire. While this simple solution can temporarily solve the problem of pipeline swaying due to pressure during bleed, the weight of the bleed pipe puts significant stress on the bleed valve connected to the valve well, which can cause the bleed valve to break and easily cause personal injury, posing a significant safety hazard.
[0003] Currently, some specialized sling racks for low-pressure replacement are in use. However, these racks generally have a simple structure. While they provide a certain degree of support, the effect is short-lived. Furthermore, they are often quite tall, making transportation difficult. Furthermore, the bottom portion of the sling rack, which is submerged in the soil, is not sufficiently secure. In actual use, it can easily sink into the soil or become misaligned or tilted. Once these problems occur, they pose significant safety risks, potentially impacting construction progress and even posing a serious threat to the lives of construction workers. Utility Model Content
[0004] In order to solve the above-mentioned problems, the utility model provides a portable low-pressure replacement special discharge rack which is easy to carry on a vehicle, has high safety, is not easy to sink into the mud or move, and has a good fixing effect on the discharge pipe.
[0005] In order to solve the above-mentioned technical problems, the technical solution proposed by the utility model is: a portable low-pressure replacement special release rack, including a bottom cylinder, a support column with adjustable depth is provided in the bottom cylinder, oblique support legs are equidistantly provided under the bottom cylinder, a base plate is connected under the support legs, an inverted square platform with a larger top and a smaller bottom is provided under the base plate, a square plate is fixedly connected to the top of the support column, a lower semicircular pipe clamp is fixed on the square plate by bolts, and an upper semicircular pipe clamp is fixed on the lower semicircular pipe clamp by bolts.
[0006] Furthermore, the base tube is provided with equally spaced positioning holes, into which positioning bricks are inserted. The support columns are placed atop the positioning bricks, and a gap is provided between the support columns and the base tube. By coordinating the positioning holes and the positioning bricks, the height of the support columns within the base tube can be flexibly adjusted to meet different usage requirements. This gap arrangement makes the adjustment process smoother and more convenient.
[0007] Furthermore, the joints between the positioning square holes and the positioning square bricks are sealed with cement; the joints between the bottom tube and the support column are sealed with cement. Using cement to seal the joints can enhance the stability of the entire structure, prevent the support column from shaking during use, and improve the safety of the rack.
[0008] Furthermore, the upper and lower semicircular pipe clamps are both bolted together with high-strength ceramic lining washers. These high-strength ceramic lining washers protect the vent pipe, reducing friction and wear between the clamp and the pipe, thereby extending the pipe's service life. Furthermore, the ceramic material offers excellent high-temperature and corrosion resistance, making it suitable for a variety of harsh working environments.
[0009] Furthermore, the four corners of the foundation plate are provided with round holes for installing positioning piles. Installing positioning piles through the round holes can further enhance the stability of the dispersing frame, prevent the dispersing frame from deflecting or tilting during use, and ensure construction safety.
[0010] Furthermore, a first positioning mark is provided at the upper end of the front of the bottom tube, and a second positioning mark is provided at the front of the support column. The first and second positioning marks can help the user accurately adjust the height of the support column, thereby improving the accuracy and efficiency of the operation.
[0011] Furthermore, a gasket is provided at the joint between the lower semicircular pipe clamp and the upper semicircular pipe clamp. The gasket can play a role of buffering and sealing, reducing the vibration of the discharge pipe in the pipe clamp, preventing gas leakage, and improving the safety and reliability of the discharge rack.
[0012] Furthermore, a counterweight cylinder for placing counterweights is connected to the base plate, and a water-permeable hole is provided in the base plate below the counterweight cylinder. The counterweight cylinder can be used to place counterweights as needed, thereby increasing the stability of the decentralization rack. The water-permeable hole prevents water accumulation, which can corrode or damage the base plate.
[0013] Furthermore, a square plug-in cylinder is provided on the front side of the foundation plate, and a scaled settlement observation plate is inserted into the square plug-in cylinder of the crushing chamber. The scaled settlement observation plate can monitor the settlement of the foundation in real time, promptly identify potential safety hazards, and ensure the stable operation of the dispersing rack.
[0014] Compared with the prior art, the utility model has the following advantages:
[0015] This portable, low-pressure replacement venting stand offers numerous significant advantages. First, it's easy to transport in vehicles. Its components are well-designed and quickly assembled. Once assembled, it's relatively compact, requiring minimal vehicle space and easily transported between construction sites, significantly improving construction efficiency and convenience. Second, it offers high safety. The support columns within the base tube can be adjusted in height using positioning square holes and bricks to meet varying requirements. The joints are sealed with cement, enhancing structural stability and preventing the columns from wobbling. The support legs beneath the base tube connect to the foundation plate, which has circular holes at its four corners for mounting positioning stakes, further preventing the venting stand from shifting or tilting. High-strength ceramic linings within the pipe clamps protect the venting pipes and are both heat-resistant and corrosion-resistant. Gaskets at the joints between the pipe clamps prevent gas leakage, enhancing safety and reliability. Furthermore, it's resistant to sinking into the mud or shifting. An inverted cube platform, larger at the top and smaller at the bottom, is located beneath the foundation plate, enhancing ground contact stability. The counterweight cylinder, which can be loaded with weights as needed, further enhances the venting stand's stability and prevents it from sinking into the mud or shifting. Finally, the vent pipe has a good fixing effect. The lower semicircular pipe clamp and the upper semicircular pipe clamp on the square plate are fixed by bolts. The high-strength ceramic lining gasket on the inside reduces the friction and wear between the pipe clamp and the vent pipe. The gasket plays a buffering and sealing role, reducing the vibration of the vent pipe, and together ensure that the vent pipe is firmly fixed on the vent rack. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a three-dimensional diagram of the utility model;
[0017] Figure 2 It is the main view of the utility model;
[0018] Figure 3 It is a top view of the utility model;
[0019] Figure 4 It is a left view of the present utility model.
[0020] As shown in the figure: 1. Base tube; 2. Support column; 3. Support leg; 4. Foundation plate; 5. Inverted square platform; 6. Square plate; 7. Lower semicircular pipe clamp; 8. Upper semicircular pipe clamp; 9. Positioning square hole; 10. Positioning square brick; 11. High-strength ceramic lining gasket; 12. Round hole; 13. Positioning mark one; 14. Positioning mark two; 15. Counterweight tube; 16. Water-permeable hole; 17. Square plug-in tube; 18. Settlement observation plate. DETAILED DESCRIPTION
[0021] The present invention will be described in further detail below with reference to the accompanying drawings.
[0022] Combined with attachment Figure 1 and attached Figure 3The portable low-pressure replacement special release rack includes a bottom cylinder 1, a support column 2 with adjustable depth is provided in the bottom cylinder 1, and equidistant positioning square holes 9 are provided on the bottom cylinder 1. Positioning square bricks 10 are inserted into the positioning square holes 9. The joints between the positioning square holes 9 and the positioning square bricks 10 are sealed with cement; the joints between the bottom cylinder 1 and the support column 2 are also sealed with cement. Using cement to seal the joints can enhance the stability of the entire structure, prevent the support column 2 from shaking during use, and improve the safety of the release rack. The support column 2 is placed on the positioning square bricks 10, and a gap is set between the support column 2 and the bottom cylinder 1. Through the cooperation of the positioning square holes 9 and the positioning square bricks 10, the height of the support column 2 in the bottom cylinder 1 can be flexibly adjusted to meet different usage requirements. The gap setting makes the adjustment process smoother and easier to operate. A positioning mark 13 is provided at the upper end of the front of the bottom cylinder 1, and a positioning mark 2 14 is provided at the front of the support column 2. The first positioning mark 13 and the second positioning mark 14 can help the user accurately adjust the height of the support column 2, thereby improving the accuracy and efficiency of the operation.
[0023] Combined with attachment Figure 1 and attached Figure 2 , equidistantly disposed oblique support legs 3 are disposed beneath the base tube 1. Connected beneath the support legs 3 is a foundation plate 4. Circular holes 12 for mounting positioning stakes are located at the four corners of the foundation plate 4. Installing positioning stakes through the circular holes 12 further enhances the stability of the rigging rack, preventing the rack from shifting or tilting during use and ensuring construction safety. An inverted cube platform 5, larger at the top and smaller at the bottom, is disposed beneath the foundation plate 4. A square plate 6 is fixedly attached to the support column 2. A lower semicircular pipe clamp 7 is bolted to the square plate 6. An upper semicircular pipe clamp 8 is bolted to the lower semicircular pipe clamp 7.
[0024] Combined with attachment Figure 1 The inner sides of the upper semicircular pipe clamp 8 and the lower semicircular pipe clamp 7 are both fixedly connected by bolts and are provided with a high-strength ceramic lining gasket 11. The high-strength ceramic lining gasket 11 can protect the discharge pipe, reduce the friction and wear between the pipe clamp and the discharge pipe, and extend the service life of the discharge pipe. At the same time, the ceramic material has good high temperature resistance and corrosion resistance, and is suitable for various harsh working environments. A gasket is provided at the joint between the lower semicircular pipe clamp 7 and the upper semicircular pipe clamp 8. The gasket can play a role of buffering and sealing, reduce the vibration of the discharge pipe in the pipe clamp, prevent gas leakage, and improve the safety and reliability of the discharge rack.
[0025] Combined with attachment Figure 1 and attached Figure 4A counterweight cylinder 15 for placing counterweights is connected to the top of the base plate 4, and a water-permeable hole 16 is provided on the base plate 4 below the counterweight cylinder 15. The counterweight cylinder 15 can be used to place counterweights as needed to increase the stability of the debonding rack. The water-permeable hole 16 can prevent water accumulation and prevent the base plate 4 from being corroded or damaged by water accumulation. A square plug-in cylinder 17 is provided on the front side of the top of the base plate 4, and a settlement observation plate 18 with a scale is inserted into the square plug-in cylinder 17 of the crushing chamber. The settlement observation plate 18 with a scale can monitor the settlement of the foundation in real time, promptly discover potential safety hazards, and ensure the stable operation of the debonding rack.
[0026] Working principle: The release rack mainly includes a base tube 1, in which a support column 2 with adjustable depth is provided. By means of equidistant positioning square holes 9 running through the base tube and the positioning square bricks 10 inserted therein, the height of the support column can be flexibly adjusted to meet different usage requirements. The gap between the support column and the base tube is set to make the adjustment process smoother and more convenient to operate. The joints between the positioning square holes and the positioning square bricks, as well as the joints between the base tube and the support column are sealed with cement, which enhances the stability of the entire structure, prevents the support column from shaking during use, and improves the safety of the release rack. A positioning mark 13 is provided at the upper end of the front of the base tube, and a positioning mark 2 14 is provided at the front of the support column, which can help users accurately adjust the height of the support column and improve operational accuracy and efficiency. Oblique support legs 3 are equidistantly provided under the base tube, and a base plate 4 is connected under the support legs. Circular holes 12 for installing positioning piles are provided at the four corners of the base plate. By installing positioning piles, the stability of the release rack can be further enhanced, and it can be prevented from offsetting or tilting, ensuring construction safety. An inverted cube platform 5, larger at the top and smaller at the bottom, is located beneath the foundation plate. A square plate 6 is fixedly attached to the support column. Bolted to the square plate are lower and upper semicircular pipe clamps 7 and 8. High-strength ceramic liners 11 are bolted to the inside of the pipe clamps, protecting the vent pipes and reducing friction and wear, extending their service life. The ceramic material is also heat-resistant and corrosion-resistant, making it suitable for harsh working environments. Gaskets are located at the joints between the pipe clamps, providing cushioning and sealing, reducing vent pipe vibration and preventing gas leaks, thereby enhancing safety and reliability. A counterweight cylinder 15 is connected to the foundation plate, allowing for the placement of counterweights as needed to enhance the stability of the vent frame. A water-permeable hole 16 is provided in the foundation plate below the counterweight cylinder to prevent water accumulation and corrosion or damage to the foundation plate. A square plug-in cylinder 17 is located on the front side of the foundation plate, housing a graduated settlement observation plate 18. This allows for real-time monitoring of foundation settlement, identifying potential safety hazards and ensuring stable operation of the vent frame. In addition, the equipment is easy to assemble, and the various components can be quickly assembled together, making it easy to use. At the same time, the assembled sling rack is relatively small in size, making it easy to transport and carry, greatly improving the efficiency and convenience of construction.
[0027] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the term "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection. For ordinary technicians in this field, the specific meaning of the above terms in the present invention can be understood according to specific circumstances.
[0028] The above description of the present invention and its embodiments is non-limiting. The drawings show only one embodiment of the present invention, and the actual structure is not limited thereto. In short, if a person skilled in the art is inspired by the above, and does not deviate from the purpose of the present invention, without inventive design, a structure and embodiment similar to the technical solution should fall within the scope of protection of the present invention.
Claims
1. Portable low-voltage replacement special release rack, characterized by: The invention comprises a bottom cylinder (1), wherein a support column (2) with adjustable depth is provided in the bottom cylinder (1), oblique support legs (3) are equidistantly provided below the bottom cylinder (1), a base plate (4) is connected below the support legs (3), an inverted square platform (5) with a larger top and a smaller bottom is provided below the base plate (4), a square plate (6) is fixedly connected above the support column (2), a lower semicircular pipe clamp (7) is fixed above the square plate (6) by means of bolts, and an upper semicircular pipe clamp (8) is fixed above the lower semicircular pipe clamp (7) by means of bolts.
2. The portable low-voltage replacement dedicated release rack according to claim 1 is characterized by: The bottom tube (1) is provided with equidistant positioning square holes (9), and positioning square bricks (10) are inserted into the positioning square holes (9). The support columns (2) are placed on the positioning square bricks (10), and a gap is provided between the support columns (2) and the bottom tube (1).
3. The portable low-voltage replacement dedicated release rack according to claim 2 is characterized in that: The joints between the positioning square hole (9) and the positioning square brick (10) are sealed with cement; and the joints between the bottom cylinder (1) and the support column (2) are sealed with cement.
4. The portable low-voltage replacement dedicated release rack according to claim 1 is characterized in that: The inner sides of the upper semicircular pipe clamp (8) and the lower semicircular pipe clamp (7) are both fixedly connected by bolts and provided with high-strength ceramic lining washers (11).
5. The portable low-voltage replacement dedicated release rack according to claim 1 is characterized by: Circular holes (12) for installing positioning piles are provided at the four corners of the foundation plate (4).
6. The portable low-voltage replacement dedicated release rack according to claim 1 is characterized by: A first positioning mark line (13) is provided at the upper front end of the bottom tube (1), and a second positioning mark line (14) is provided at the front of the support column (2).
7. The portable low-voltage replacement dedicated release rack according to claim 1 is characterized by: A gasket is provided at the joint between the lower semicircular tube clamp (7) and the upper semicircular tube clamp (8).
8. The portable low-voltage replacement dedicated release rack according to claim 1 is characterized by: A counterweight cylinder (15) for placing a counterweight is connected to the base plate (4), and a water-permeable hole (16) is provided on the base plate (4) below the counterweight cylinder (15).
9. The portable low-voltage replacement dedicated release rack according to claim 1, characterized in that: A square plug-in cylinder (17) is provided on the front side of the upper surface of the base plate (4), and a sedimentation observation plate (18) with scale is plugged into the square plug-in cylinder (17) of the crushing chamber.