Pipe clamp structure of motor train unit
By inserting a sinusoidal wave spring blade into the tube holder, and using the external bolt pressing force to make it deform and bear force evenly, the problems of easy deformation and noise in the prior art tube holder structure are solved, and the effect of stabilizing fixation and reducing maintenance frequency is achieved.
Patent Information
- Application Number
- CN202422593661.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-27
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2034-10-27
AI Technical Summary
In the prior art, stainless steel pipe jams are prone to deform or damage, and the pipe jam structure with rubber components is prone to failure and requires regular maintenance, so the pipe cannot be effectively fixed and there are noise problems.
The tube holder with an annular or arc-shaped plate structure has a built-in sine wave spring blade, which uses the compression force of the external bolt to deform the spring blade and is subjected to a uniform force to achieve stable fixation of the pipe.
The uniform stress of the pipe is achieved, elastic stability is ensured, deformation and noise are avoided, and maintenance frequency is reduced.
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Figure CN223203886U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of rail vehicle technology, and in particular to a pipe clamp structure for an EMU. Background Art
[0002] At present, some stainless steel pipe clamps have small deformation capacity, so during use, some pipes and pipe mounting seats are deformed or damaged by stress. For example, structural products with rubber components are prone to failure of rubber components, which leads to loose pipes and noise, so regular maintenance is required.
[0003] Therefore, in order to be able to fix the pipes better and more effectively, and with the goal of lower cost and lifelong maintenance-free, a train set pipe clamp structure is now provided. Summary of the Invention
[0004] In response to the defects existing in the prior art, the purpose of this application is to provide a EMU pipe clamp structure, in which a spring sheet is placed in the pipe clamp seat, and the clamping force of the external bolt is utilized so that the pipe clamp seat applies the clamping force to the outer surface of the pipe through the deformation of the spring sheet, thereby achieving uniform force and effectively ensuring elastic stability.
[0005] In order to achieve the above objectives, the technical solution adopted by this application is:
[0006] The present application provides a train set pipe clamp structure, the train set pipe clamp structure comprising:
[0007] A pipe clamp with an annular plate structure or an arc-shaped plate structure, with threaded holes provided at both ends of the pipe clamp;
[0008] A spring sheet arranged on the inner side of the pipe clamp;
[0009] Both sides of the pipe clamp are provided with flange structures for limiting the position of the spring sheet;
[0010] The spring sheet is a sinusoidal wave spring sheet.
[0011] Based on the above technical solution, the height of the spring piece ranges from 3 mm to 5 mm.
[0012] On the basis of the above technical solution, the pipe clamp seat is an annular plate structure, and end plates are respectively provided at both ends of the pipe clamp seat;
[0013] The threaded hole is provided on the end plate;
[0014] The two threaded holes are arranged opposite to each other.
[0015] On the basis of the above technical solution, the pipe clamp seat is an arc-shaped plate structure, and end plates are respectively provided at both ends of the pipe clamp seat;
[0016] The threaded hole is provided on the end plate.
[0017] Compared with the prior art, the advantages of this application are:
[0018] This application places the spring sheet in the pipe clamp and uses the compression force of the external bolt to enable the pipe clamp to apply the compression force to the outer surface of the pipe through the deformation of the spring sheet, thereby achieving uniform force and effectively ensuring elastic stability. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.
[0020] Figure 1 This is a structural diagram of the EMU pipe clamp structure of an embodiment of the present application when the pipe clamp seat is an annular plate structure;
[0021] Figure 2 This is a structural schematic diagram of the EMU pipe clamp structure of an embodiment of the present application when the pipe clamp seat is an arc-shaped plate structure;
[0022] Figure 3 This is a schematic diagram of the working state of the EMU pipe clamp structure of an embodiment of the present application when the pipe clamp seat is an annular plate structure;
[0023] Figure 4 This is a schematic diagram of the working state of the EMU pipe clamp structure of an embodiment of the present application when the pipe clamp seat is an arc-shaped plate structure;
[0024] Figure 5 This is a detailed structural diagram of the EMU pipe clamp structure of an embodiment of the present application when the pipe clamp seat is an annular plate structure;
[0025] Figure 6 This is a detailed structural diagram of the EMU pipe clamp structure of an embodiment of the present application when the pipe clamp seat is an arc-shaped plate structure;
[0026] Figure 7 This is a structural diagram of the spring sheet of the EMU pipe clamp structure according to an embodiment of the present application;
[0027] Figure 8 This is a structural diagram of the pipe clamp seat of the EMU pipe clamp structure according to an embodiment of the present application;
[0028] Figure 9 This is a structural schematic diagram of the assembled state of the pipe clamp seat and the spring sheet of the EMU pipe clamp structure according to an embodiment of the present application;
[0029] Figure 10 This is a detailed structural diagram of the assembly state of the pipe clamp seat and the spring leaf of the EMU pipe clamp structure according to an embodiment of the present application;
[0030] In the picture:
[0031] 1. Pipe clamp; 10. Threaded hole; 11. Flanged structure; 12. End plate; 2. Spring leaf. DETAILED DESCRIPTION
[0032] To make the purpose, technical solutions, and advantages of the embodiments of this application more clear, the technical solutions in the embodiments of this application will be clearly and completely described below in conjunction with the drawings in the embodiments of this application. Obviously, the described embodiments are part of the embodiments of this application, not all of the embodiments. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of this application.
[0033] The embodiments of the present application are further described in detail below with reference to the accompanying drawings.
[0034] An embodiment of the present application provides a tube clamp structure for an EMU, in which a spring sheet is placed in a tube clamp seat, and the clamping force of an external bolt is utilized so that the tube clamp seat applies the clamping force to the outer surface of the tube through the deformation of the spring sheet, thereby achieving uniform force and effectively ensuring elastic stability.
[0035] To achieve the above technical effects, the overall idea of this application is as follows:
[0036] A pipe clamp structure for an EMU, comprising:
[0037] A pipe clamp 1 of an annular plate structure or an arc-shaped plate structure, wherein threaded holes 10 are provided at both ends of the pipe clamp 1;
[0038] A spring sheet 2 provided on the inner side of the pipe clamp 1;
[0039] The pipe clamp 1 is provided with flange structures 11 on both sides for limiting the spring sheet 2;
[0040] The spring sheet 2 is a sinusoidal spring sheet.
[0041] The embodiments of the present application are further described in detail below with reference to the accompanying drawings.
[0042] See also Figures 1 to 10 As shown, an embodiment of the present application provides a train set pipe clamp structure, the train set pipe clamp structure comprising:
[0043] A pipe clamp 1 of an annular plate structure or an arc-shaped plate structure, wherein threaded holes 10 are provided at both ends of the pipe clamp 1;
[0044] A spring sheet 2 provided on the inner side of the pipe clamp 1;
[0045] The pipe clamp 1 is provided with flange structures 11 on both sides for limiting the spring sheet 2;
[0046] The spring sheet 2 is a sinusoidal spring sheet.
[0047] It should be noted that the inner and outer diameters and deformation of the spring sheet 2, as well as the diameter of the external pipe clamp 1, are determined according to the diameter of the fixed pipe. The height of the folds on both sides of the pipe clamp 1 is also determined according to the deformation of the spring sheet 2, so as to prevent dirt from entering the spring sheet 2 to the greatest extent.
[0048] In the embodiment of the present application, a spring sheet is placed in the pipe clamp, and the compression force of the external bolt is utilized so that the pipe clamp applies the compression force to the outer surface of the pipe through the deformation of the spring sheet, thereby achieving uniform force and effectively ensuring elastic stability.
[0049] Furthermore, the height of the spring piece 2 ranges from 3 mm to 5 mm.
[0050] Furthermore, the pipe clamp 1 is an annular plate structure, and end plates 12 are respectively provided at both ends of the pipe clamp 1;
[0051] The threaded hole 10 is provided on the end plate 12;
[0052] The two threaded holes 10 are arranged opposite to each other.
[0053] Furthermore, the pipe clamp 1 is an arc-shaped plate structure, and end plates 12 are respectively provided at both ends of the pipe clamp 1;
[0054] The threaded hole 10 is provided on the end plate 12 .
[0055] The technical solution based on the embodiment of this application has the following technical details during specific implementation:
[0056] The EMU pipe clamp structure is mainly composed of two parts, namely the pipe clamp seat 1 and the spring sheet 2;
[0057] The spring sheet 2 is installed inside the pipe clamp 1 and is pressed against the interface component of the vehicle body through the threaded hole of the pipe clamp 1 by means of bolt fasteners;
[0058] As the threaded fastener is tightened, the pipe clamp 1 contracts and deforms inwards, and the pressure acts on the internal spring sheet 2, which deforms and presses the pipe;
[0059] Relying on the above structure, the stability can be maintained for a long time. As the running time increases, the elastic force of the spring piece 2 will change slightly, but the change affected by the environment such as temperature and humidity is smaller than that of rubber material.
[0060] In the technical solution of the embodiment of the present application, the pipe clamp 1 is primarily composed of stainless steel plate, processed into a standard pipe clamp structure and having inwardly facing flanges on both sides. This prevents the spring leaf 2 from falling out of the pipe clamp 1 due to deformation during tightening or vibration during operation. It also effectively prevents dirt from entering the spring leaf 2 and affecting its elasticity. The smooth interior surface of the pipe clamp 1 ensures that the spring leaf 2 can deform freely and unimpeded during the compression process.
[0061] The pipe clamp seat 1 is divided into a single-hole pipe clamp and a double-hole pipe clamp. The single-hole pipe clamp has one fixing point, and the double-hole pipe clamp has two fixing points. The fixing points can be threaded holes 10.
[0062] In the technical solution of the embodiment of the present application, the main material of the spring piece 2 is spring steel, which is processed into a sine wave shape and has a height of 3-5 mm, which can be adjusted according to the actual diameter of the pipe clamp;
[0063] The spring piece 2 is an independently processed component and is installed by being placed inside the pipe holder 1;
[0064] When the spring sheet 2 is installed, under the compression force of the pipe clamp 1, the spring sheet 2 can be deformed freely and still maintain the deformation force after the bolt is tightened.
[0065] In the description of this application, it should be noted that the terms "upper" and "lower" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on this application. Unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be internal communication between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to the specific circumstances.
[0066] It should be noted that, in this application, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, an element defined by the sentence "comprising a ..." does not exclude the presence of other identical elements in the process, method, article or device comprising the element.
[0067] The foregoing is merely a list of specific embodiments of the present application, intended to enable those skilled in the art to understand or implement the present application. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present application. Therefore, the present application is not limited to the embodiments shown herein, but is intended to conform to the broadest scope consistent with the principles and novel features of the present application.
Claims
1. A pipe clamp structure for an EMU, characterized in that: The EMU pipe clamp structure includes: A pipe clamp (1) having an annular plate structure or an arc-shaped plate structure, wherein both ends of the pipe clamp (1) are provided with threaded holes (10); A spring sheet (2) arranged on the inner side of the pipe clamp (1); Both sides of the pipe clamp (1) are provided with flange structures (11) for limiting the position of the spring sheet (2); The spring sheet (2) is a sine wave spring sheet.
2. The EMU pipe clamp structure according to claim 1, characterized in that: The height of the spring piece (2) ranges from 3 mm to 5 mm.
3. The EMU pipe clamp structure according to claim 1, characterized in that: The pipe clamp seat (1) is an annular plate structure, and end plates (12) are respectively provided at both ends of the pipe clamp seat (1); The threaded hole (10) is provided on the end plate (12); The two threaded holes (10) are arranged opposite to each other.
4. The EMU pipe clamp structure according to claim 1, characterized in that: The pipe clamp seat (1) is an arc-shaped plate structure, and end plates (12) are respectively provided at both ends of the pipe clamp seat (1); The threaded hole (10) is provided on the end plate (12).