Boiler waste heat recovery structure
By designing recycling components and filter components on the boiler, the problem of heat loss in the waste heat recovery of the boiler is solved, efficient waste heat utilization and smoke filtration are achieved, and the overall efficiency and environmental protection effect are improved.
Patent Information
- Application Number
- CN202422479855.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-14
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2034-10-14
AI Technical Summary
During the waste heat recovery process of existing boilers, due to the multi-layer partition between the thermally conductive structure and the boiler, heat loss and low efficiency.
A boiler waste heat recovery structure is designed, including recycling components and filter components, which introduces boiler smoke into the communication pipe through electronic valves, and transfers heat to liquid materials in the circular sleeve, and is recycled through water pumps. It combines a filter mesh rack and activated carbon storage box to filter smoke to reduce heat loss and environmental pollution.
It improves waste heat recovery efficiency, reduces heat loss, realizes the recycling of liquid materials and clean emission of smoke and dust, saves resources, and reduces environmental pollution.
Smart Images

Figure CN223204371U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of boiler waste heat recovery structures, in particular to a boiler waste heat recovery structure. Background Art
[0002] A boiler is an energy conversion device. The energy input to the boiler includes chemical energy in the fuel and electrical energy. The boiler outputs steam, high-temperature water or organic heat carrier with a certain amount of thermal energy. The original meaning of "pot" refers to a water container heated on fire, and "furnace" refers to the place where fuel is burned. A boiler consists of two major parts: the pot and the furnace. The hot water or steam produced in the boiler can directly provide the required thermal energy for industrial production and people's lives, or can be converted into mechanical energy through a steam power device, or the mechanical energy can be converted into electrical energy through a generator. A boiler that provides hot water is called a hot water boiler, which is mainly used for daily life and also has a small number of applications in industrial production. A boiler that produces steam is called a steam boiler, often simply referred to as a boiler, and is mostly used in thermal power plants, ships, locomotives and industrial and mining enterprises.
[0003] Existing boiler shells are mostly cylindrical in design. When the boiler heats the internal liquid, heat often overflows into the surrounding environment. This heat overflow wastes energy and the waste heat cannot be used to preheat the raw liquid.
[0004] The existing patent (publication number: CN220417686U) discloses a structure for recovering and utilizing waste heat of a boiler, which belongs to the technical field of waste heat utilization of boilers. The key points of its technical solution include a furnace shell and a support frame, a liquid storage tank is installed on the outside of the furnace shell, the liquid storage tank is in an arc shape, the upper part of the liquid storage tank is movably connected with an inlet pipe, the lower part of the liquid storage tank is installed with a water pump and a transmission pipe, the side of the liquid storage tank away from the furnace shell is fixedly connected with a connecting block, and both ends of the lower side of the connecting block are fixedly connected with support legs. This structure for recovering and utilizing waste heat of a boiler, by arranging an arc-shaped liquid storage tank, can first load the raw liquid into the liquid storage tank before heating the raw liquid inside the furnace shell. Since the heating of the furnace shell will dissipate waste heat, the waste heat will heat the liquid storage tank at this time, and then preheat the raw liquid inside the liquid storage tank, so as to achieve the recovery and utilization of the waste heat emitted by the furnace shell, and achieve the effect of environmental protection and energy saving. This device is suitable for cylindrical furnace shells.
[0005] In response to the above problems, existing patents have provided solutions. In the process of recovering boiler waste heat, most existing boilers utilize the heat of the boiler by installing a heat-conducting structure on the surface of the boiler. However, due to the presence of multiple layers of partitions between the heat-conducting structure and the boiler, heat is lost during the conduction process, resulting in low efficiency.
[0006] Therefore, a boiler waste heat recovery structure is proposed. Utility Model Content
[0007] The purpose of the utility model is to provide a boiler waste heat recovery structure, which can solve the problem that in the process of recovering the waste heat of the boiler, most existing boilers utilize the heat of the boiler by adding a heat-conducting structure on the surface of the boiler. However, due to the multi-layer partition between the heat-conducting structure and the boiler, heat is lost during the conduction process, resulting in low efficiency.
[0008] To achieve the above-mentioned object, the present invention provides the following technical solution: a boiler waste heat recovery structure, comprising a boiler body, a recovery component sheathed on the surface of the boiler body, a filter component connected to the rear side of the recovery component, and a protective cover clamped on the top of the boiler body;
[0009] The recovery assembly includes an electronic valve body, a connecting pipe is connected to the top of the electronic valve body, and a circular sleeve is connected to the side of the connecting pipe away from the electronic valve body. The circular sleeve is bolted to the surface of the boiler body, and a cavity sleeve is bolted to the bottom of the circular sleeve. The bottom of the connecting pipe passes through the circular sleeve and is connected to the inner wall of the cavity sleeve. The rear side of the cavity sleeve is connected to a connecting pipe used in conjunction with the filter assembly. The right side of the circular sleeve is fixedly connected to the water pump body, the bottom of the water pump body is connected to a first pipe, and the side of the first pipe away from the water pump body is connected to the inner wall of the circular sleeve. The top of the water pump body is connected to a second pipe, and the side of the second pipe away from the water pump body is connected to the top of the boiler body. The rear side of the circular sleeve is connected to a filling pipe, and a sealing gasket is clamped inside the filling pipe. The rear side of the circular sleeve is fixedly connected to the temperature detector body. A hole is opened on the right side of the circular sleeve. Two fixed blocks are fixedly connected to the right side of the circular sleeve, and a shielding door is rotatably connected to the opposite side of the two fixed blocks.
[0010] Preferably, the side of the connecting tube away from the cavity sleeve is connected to a frame, the frame is bolted to the rear side of the circular sleeve, two filter racks are clamped to the rear side of the frame, an activated carbon storage box is clamped to the rear side of the frame, and the top of the frame is connected to a smoke exhaust pipe.
[0011] Preferably, a top cover is clamped on the top of the smoke exhaust pipe, and a protective net is fixedly connected to the inside of the top cover.
[0012] Preferably, the rear sides of the two filter racks and the activated carbon storage box are fixedly connected with adjustment handles, and the material of the adjustment handles is stainless steel.
[0013] Preferably, an auxiliary frame is fixedly connected to the surface of the boiler body, and a reinforcing plate is welded to a side of the auxiliary frame away from the boiler body.
[0014] Preferably, a non-slip pad is fixedly connected to the bottom of the boiler body, and the material of the non-slip pad is silicone.
[0015] Preferably, the inner wall of the frame is sprayed with corrosion-resistant paint, and the inner wall of the corrosion-resistant paint is sprayed with waterproof paint.
[0016] Preferably, the surface of the frame is sprayed with heat-insulating paint, and the surface of the heat-insulating paint is sprayed with ceramic paint.
[0017] Compared with the prior art, the beneficial effects of the present invention are:
[0018] 1. This application, by setting up a recovery component, can achieve the effect of efficiently recovering the waste heat of the boiler. The electronic valve body guides the smoke inside the boiler into the connecting pipe. The high-temperature smoke increases the temperature of the connecting pipe, and then transfers the heat to the liquid material inside the circular sleeve, thereby realizing the utilization of the waste heat. Compared with the traditional method of using a heat-conducting structure with multiple layers of partitions, this method of directly utilizing the heat of the smoke reduces heat loss and improves the waste heat recovery efficiency. There is a filling pipe on the rear side of the circular sleeve, which can guide the liquid material requiring waste heat into the circular sleeve. After the temperature reaches the standard, the water pump body extracts the liquid material inside the circular sleeve through the first pipe, and then guides it back to the boiler body through the second pipe, thereby realizing the recycling of the liquid material, making full use of the waste heat and saving resources.
[0019] 2. This application can achieve the effect of effectively filtering the boiler smoke by setting up a filter component. When the smoke enters the frame through the connecting pipe, the two filter racks connected to the back side of the frame can filter out larger particles of impurities in the smoke, and the activated carbon storage box can absorb harmful gases and some tiny particles in the smoke, thereby making the discharged smoke cleaner and reducing pollution to the environment. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is the overall structural diagram of the boiler waste heat recovery structure of the present utility model;
[0021] Figure 2 This is a schematic diagram of the structure of the recycling component of the utility model;
[0022] Figure 3 This is a schematic diagram of the structure of the filter assembly of the utility model;
[0023] Figure 4 This is a schematic diagram of the structure of the frame, corrosion-resistant coating and waterproof coating of the utility model;
[0024] Figure 5 This is a schematic structural diagram of the frame, thermal insulation coating and ceramic coating of the utility model.
[0025] In the figure, 1. boiler body; 2. recovery component; 201. electronic valve body; 202. connecting pipe; 203. circular sleeve; 204. cavity sleeve; 205. connecting pipe; 206. water pump body; 207. first pipe; 208. second pipe; 209. filling pipe; 210. sealing gasket; 211. temperature detector body; 212. hole; 213. fixing block; 214. shielding door; 3. filter component; 301. frame; 302. filter mesh rack; 303. activated carbon storage box; 304. exhaust pipe; 305. top cover; 306. protective net; 307. adjustment handle; 4. protective cover; 5. auxiliary frame; 6. reinforcement plate; 7. anti-slip mat; 8. corrosion-resistant coating; 9. waterproof coating; 10. thermal insulation coating; 11. ceramic coating. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0027] See also Figure 1-5 , this utility model provides a technical solution:
[0028] A boiler waste heat recovery structure includes a boiler body 1, a recovery component 2 is sleeved on the surface of the boiler body 1, a filter component 3 is connected to the rear side of the recovery component 2, and a protective cover 4 is clamped on the top of the boiler body 1;
[0029] The recycling component 2 includes an electronic valve body 201, the top of the electronic valve body 201 is connected to a connecting pipe 202, the side of the connecting pipe 202 away from the electronic valve body 201 is connected to a circular sleeve 203, the circular sleeve 203 is bolted to the surface of the boiler body 1, the bottom of the circular sleeve 203 is bolted to a cavity sleeve 204, the bottom of the connecting pipe 202 passes through the circular sleeve 203 and is connected to the inner wall of the cavity sleeve 204, the rear side of the cavity sleeve 204 is connected to a connecting pipe 205 used in conjunction with the filter component 3, the right side of the circular sleeve 203 is fixedly connected to a water pump body 206, the bottom of the water pump body 206 is connected to a first pipe 207, and the second A pipe 207 is connected to the inner wall of the circular sleeve 203 on the side away from the water pump body 206, and the top of the water pump body 206 is connected to a second pipe 208. The side of the second pipe 208 away from the water pump body 206 is connected to the top of the boiler body 1. The back side of the circular sleeve 203 is connected to a filling pipe 209, and a sealing gasket 210 is clamped inside the filling pipe 209. The back side of the circular sleeve 203 is fixedly connected to the temperature detector body 211, and a hole 212 is opened on the right side of the circular sleeve 203. Two fixed blocks 213 are fixedly connected to the right side of the circular sleeve 203, and a shielding door 214 is rotatably connected to the opposite side of the two fixed blocks 213.
[0030] In this embodiment: by setting the boiler body 1, the effect of heating the liquid can be achieved, by setting the recovery component 2, the effect of utilizing the smoke and reusing the waste heat can be achieved, by setting the filter component 3, the effect of discharging the smoke after filtering can be achieved, and by setting the protective cover 4, the effect of reducing the risk of people accidentally touching the recovery component 2 can be achieved. By setting the electronic valve body 201, the connecting pipe 202, the circular sleeve 203, the cavity sleeve 204, the connecting pipe 205, the water pump body 206, the first pipe 207, the second pipe 208, the filling pipe 209 and the temperature detector body 211, the user first guides the liquid material that needs waste heat to the inside of the circular sleeve 203 through the filling pipe 209, and then the user controls the electronic valve body 201 so that the electronic valve body 201 can irritate the smoke inside the boiler body 1. It is guided to the inside of the connecting pipe 202, and then the high-temperature smoke makes the temperature of the connecting pipe 202 higher, and then the heat transferred from the connecting pipe 202 heats the liquid material inside the circular sleeve 203. Then the smoke is guided to the inside of the cavity sleeve 204 through the connecting pipe 202, and then through the connecting pipe 205, the smoke is guided to the inside of the boiler body 1. Then the user observes the liquid material inside the circular sleeve 203 through the temperature detector body 211. Then, after the temperature reaches the standard, the user controls the electronic valve body 201, and then the user controls the water pump body 206, so that the water pump body 206 cooperates with the first pipe 207 to extract the liquid material inside the circular sleeve 203, and then guides it to the inside of the boiler body 1 through the second pipe 208, so as to achieve the effect of reusing the waste heat.
[0031] Specifically, such as Figure 1 、 Figure 3 As shown, the side of the connecting pipe 205 away from the cavity sleeve 204 is connected to the frame 301, the frame 301 is bolted to the rear side of the circular sleeve 203, two filter racks 302 are clamped to the rear side of the frame 301, an activated carbon storage box 303 is clamped to the rear side of the frame 301, and the top of the frame 301 is connected to the smoke exhaust pipe 304.
[0032] Specifically, as shown in the figure Figure 3 As shown, a top cover 305 is clamped on the top of the smoke exhaust pipe 304 , and a protective net 306 is fixedly connected to the inside of the top cover 305 .
[0033] Specifically, as shown in the figure Figure 3 As shown, the rear sides of the two filter racks 302 and the activated carbon storage box 303 are fixedly connected with an adjustment handle 307, and the material of the adjustment handle 307 is stainless steel.
[0034] In this embodiment: by providing a frame 301, two filter racks 302, an activated carbon storage box 303 and a smoke exhaust pipe 304, it is possible to achieve connection between the frame 301 and the connecting pipe 205, and then the two filter racks 302 and the activated carbon storage box 303 are used in conjunction to filter impurities in the smoke and dust, and then export them to the interior of the frame 301 through the smoke exhaust pipe 304. By providing a top cover 305 and a protective net 306, it is possible to achieve a secondary filtration of the smoke and dust and discharge it from the interior of the smoke exhaust pipe 304. By providing an adjustment handle 307, it is possible to achieve an effect of facilitating the user to manipulate the two filter racks 302 or the activated carbon storage box 303.
[0035] Specifically, such as Figure 1 As shown, an auxiliary frame 5 is fixedly connected to the surface of the boiler body 1 , and a reinforcing plate 6 is welded to the side of the auxiliary frame 5 away from the boiler body 1 .
[0036] Specifically, such as Figure 1 As shown, a non-slip pad 7 is fixedly connected to the bottom of the boiler body 1, and the material of the non-slip pad 7 is silica gel.
[0037] In this embodiment: by providing the auxiliary frame 5 and the reinforcing plate 6, the effect of reducing the position deviation of the boiler body 1 can be achieved, and the effect of assisting in supporting the boiler body 1 can be achieved. By providing the anti-slip pad 7, the effect of reducing the position deviation of the boiler body 1 can be achieved.
[0038] Specifically, such as Figure 4 As shown, the inner wall of the frame 301 is sprayed with a corrosion-resistant coating 8, and the inner wall of the corrosion-resistant coating 8 is sprayed with a waterproof coating 9.
[0039] Specifically, such as Figure 5 As shown, the surface of the frame 301 is sprayed with a heat-insulating coating 10 , and the surface of the heat-insulating coating 10 is sprayed with a ceramic coating 11 .
[0040] In this embodiment: by providing corrosion-resistant coating 8 and waterproof coating 9, the effect of reducing the corrosion of the interior of the frame 301 caused by moisture inside the smoke can be achieved. By providing heat-insulating coating 10 and ceramic coating 11, the effect of reducing burns caused by people accidentally touching the frame 301 can be achieved.
[0041] Working principle: After the boiler has completed the operation on the liquid material, the user first guides the liquid material that needs waste heat to the inside of the circular sleeve 203 through the filling pipe 209, and then the user adjusts the electronic valve body 201 so that the electronic valve body 201 guides the smoke inside the boiler body 1 to the inside of the connecting pipe 202. Then the high-temperature smoke makes the temperature of the connecting pipe 202 higher, and then the heat transferred from the connecting pipe 202 heats the liquid material inside the circular sleeve 203. Then the smoke is guided to the inside of the cavity sleeve 204 through the connecting pipe 202, and then through the connecting pipe 205, it guides the smoke to the inside of the boiler body 1. Then the user uses the temperature detector body 211 observes the liquid material inside the circular sleeve 203, and then after the temperature reaches the standard, the user controls the electronic valve body 201, and then the user controls the water pump body 206, so that the water pump body 206 is used in conjunction with the first pipe 207 to extract the liquid material inside the circular sleeve 203, and then guide it to the inside of the boiler body 1 through the second pipe 208, so as to achieve the effect of reusing the waste heat, and then as the smoke is guided out of the interior of the cavity sleeve 204 through the connecting pipe 205, the impurities are adsorbed by the two filter racks 302 and the activated carbon storage box 303 clamped inside the frame 301, and then the smoke is guided out of the interior of the frame 301 through the exhaust pipe 304.
[0042] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A boiler waste heat recovery structure, comprising a boiler body (1), characterized in that: The surface of the boiler body (1) is sleeved with a recovery component (2), the rear side of the recovery component (2) is connected to a filter component (3), and the top of the boiler body (1) is clamped with a protective cover (4); The recovery component (2) comprises an electronic valve body (201), the top of the electronic valve body (201) is connected to a connecting pipe (202), the side of the connecting pipe (202) away from the electronic valve body (201) is connected to a circular sleeve (203), the circular sleeve (203) is bolted to the surface of the boiler body (1), the bottom of the circular sleeve (203) is bolted to a cavity sleeve (204), the bottom of the connecting pipe (202) passes through the circular sleeve (203) and is connected to the inner wall of the cavity sleeve (204), the rear side of the cavity sleeve (204) is connected to a connecting pipe (205) used in conjunction with the filter component (3), the right side of the circular sleeve (203) is fixedly connected to a water pump body (206), and the bottom of the water pump body (206) is connected to a first pipe (207). The first pipe (207) is connected to the inner wall of the circular sleeve (203) at a side away from the water pump body (206), the top of the water pump body (206) is connected to the second pipe (208), the second pipe (208) is connected to the top of the boiler body (1) at a side away from the water pump body (206), the rear side of the circular sleeve (203) is connected to a filling pipe (209), the interior of the filling pipe (209) is clamped with a sealing gasket (210), the rear side of the circular sleeve (203) is fixedly connected to the temperature detector body (211), the right side of the circular sleeve (203) is provided with a hole (212), the right side of the circular sleeve (203) is fixedly connected to two fixed blocks (213), and the opposite side of the two fixed blocks (213) is rotatably connected to a shielding door (214).
2. The boiler waste heat recovery structure according to claim 1, characterized in that: The side of the connecting pipe (205) away from the cavity sleeve (204) is connected to a frame (301), the frame (301) is bolted to the rear side of the circular sleeve (203), two filter racks (302) are clamped to the rear side of the frame (301), an activated carbon storage box (303) is clamped to the rear side of the frame (301), and the top of the frame (301) is connected to a smoke exhaust pipe (304).
3. The boiler waste heat recovery structure according to claim 2, characterized in that: A top cover (305) is clamped on the top of the smoke exhaust pipe (304), and a protective net (306) is fixedly connected to the inside of the top cover (305).
4. The boiler waste heat recovery structure according to claim 3, characterized in that: The rear sides of the two filter racks (302) and the activated carbon storage box (303) are fixedly connected with an adjustment handle (307), and the material of the adjustment handle (307) is stainless steel.
5. The boiler waste heat recovery structure according to claim 1, characterized in that: An auxiliary frame (5) is fixedly connected to the surface of the boiler body (1), and a reinforcing plate (6) is welded to the side of the auxiliary frame (5) away from the boiler body (1).
6. The boiler waste heat recovery structure according to claim 5, characterized in that: The bottom of the boiler body (1) is fixedly connected with an anti-skid pad (7), and the material of the anti-skid pad (7) is silica gel.
7. The boiler waste heat recovery structure according to claim 4, characterized in that: The inner wall of the frame (301) is sprayed with a corrosion-resistant coating (8), and the inner wall of the corrosion-resistant coating (8) is sprayed with a waterproof coating (9).
8. The boiler waste heat recovery structure according to claim 7, characterized in that: The surface of the frame (301) is sprayed with a heat-insulating coating (10), and the surface of the heat-insulating coating (10) is sprayed with a ceramic coating (11).
Citation Information
Patent Citations
Boiler waste heat recycling structure
CN220417686U