Wire cleaning device for welding rod production

By designing wire cleaning devices for air blowing ports, water filter blocks, dryers and cooling ports, the problem of lack of drying after wire cleaning is solved, and thorough drying and cooling of wires is achieved, improving wire quality and processing convenience.

CN223204673UActive Publication Date: 2025-08-08SHANGHAI ATLANTIC WELDING CONSUMABLES
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Patent Information

Application Number
CN202422196802.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-06
Publication Date
2025-08-08
Estimated Expiration
2034-09-06

AI Technical Summary

Technical Problem

The existing wire cleaning devices lack drying equipment after cleaning, resulting in residual water stains on the surface of the wire, affecting quality and subsequent processing performance.

Method used

A wire cleaning device including a blowing port, a water filter block, a dryer and a cooling port is designed to remove residual moisture by high-pressure gas, and then completely dry with a dryer to reduce the cooling.

Benefits of technology

Effectively remove moisture from the surface and inside of the wire, reduce the adhesion of dust and pollutants, improve the storage and transportation safety of wire, and ensure the flexibility and quality reliability of subsequent processing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of wire cleaning devices, and particularly discloses a wire cleaning device for welding rod production, which comprises a shell, a plurality of air pumps are symmetrically arranged on the shell, a Y-shaped air pipe is arranged among the air pumps, two branched connectors of the Y-shaped air pipe are respectively connected onto the air pumps, and the other end of the Y-shaped air pipe is connected with an air blowing port. A connecting pipe is connected to the middle of the Y-shaped air pipe, an air guide pipe is connected to the end, away from the Y-shaped air pipe, of the connecting pipe, a cooling opening is formed in the end, away from the connecting pipe, of the air guide pipe, a plurality of dryers which are symmetrically arranged up and down are arranged beside the cooling opening, second supports are fixed to one sides of the dryers, and the ends of the second supports are fixed to one side of the fixing plate; first supports distributed in an annular mode are fixed to the side, away from the second support, of the fixing plate, a water filtering block is fixed between the first supports, air blowing openings are matched with the water filtering block to clean residual water on the wire rod, then the water is thoroughly dried through a plurality of dryers, and the dried wire rod is cooled through a cooling opening.
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Description

Technical Field

[0001] The utility model relates to the technical field of wire cleaning devices, in particular to a wire cleaning device for welding rod production. Background Art

[0002] In the welding rod production process, the wire cutting station is an important production station. The wire needs to be drawn before entering the wire cutting station. After drawing, the wire carries a lot of impurities. If it is not cleaned, it will cause quality risks to the wire cutting station.

[0003] Most existing wire cleaning devices do not have drying devices after cleaning. For example, the utility model with patent number CN218502752U, although the wire cleaning device can effectively remove dirt and impurities on the surface of the wire and ensure the consistency of the wire quality, lacks drying equipment. In the absence of drying equipment, water stains will inevitably remain on the surface of the wire after cleaning. These water stains not only prolong the drying time of the wire, but also during the drying process, they will become magnets for dust and tiny particles in the air, attracting these debris to re-attach to the surface of the wire. Over time, the surface of the wire that has been cleaned after cleaning will accumulate dust and dirt again, which not only affects the appearance quality of the wire, but may also have an adverse effect on subsequent processing and performance. Utility Model Content

[0004] The purpose of the present utility model is to provide a wire cleaning device for welding rod production to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solution: a wire cleaning device for welding rod production, comprising a shell, wherein several air pumps are symmetrically arranged on the shell, and a Y-shaped air pipe is provided between the air pumps, and two interfaces at one end of the Y-shaped air pipe are respectively connected to several air pumps, and the other end is connected to a blowing port. The middle part of the Y-shaped air pipe is connected to a connecting pipe, and the end of the connecting pipe away from the Y-shaped air pipe is connected to an air guide pipe, and a cooling port is provided on the air guide pipe away from the connecting pipe. Several dryers are arranged symmetrically in upper and lower directions beside the cooling port, and a second bracket is fixed on one side of each dryer, and the end of the second bracket is fixed on one side of a fixing plate, and several first brackets arranged in a ring are fixed on the side of the fixing plate away from the second bracket, and a water filter block is fixed between the first brackets. The blowing port cooperates with the water filter block to clean the residual water on the wire rod, and then passes through the several dryers to completely dry the water, and the dried wire rod is then cooled by the cooling port.

[0006] Preferably, a wire is inserted into the shell, and a cleaning device is provided at one end of the wire on one side of the shell for cleaning the wire.

[0007] Preferably, the bottom of the shell is provided with an opening below the air outlet, and a first stopper and a second stopper are respectively fixed on both sides of the opening inside the shell, and the first stopper and the second stopper gather water blown off from the air outlet to the opening.

[0008] Preferably, a guide groove is provided at the bottom of the shell, and a water collecting tank is provided at one end of the guide groove, and the guide groove guides water to the water collecting tank.

[0009] Preferably, the cooling port and the blowing port are in a circular shape so as to cover all around the wire.

[0010] Preferably, an F-shaped bracket is fixed to one end of the dryer, and the forks on one side of the bracket are respectively fixed to several sides of the dryer to provide additional support for the dryer.

[0011] Compared with the prior art, the beneficial effects of the present invention are:

[0012] This utility model achieves the goal of cleaning the surface moisture of the wire rod through the air blowing port, water filter block, dryer, and cooling port. The drying process effectively removes any residual moisture on the surface and inside the wire rod, thereby reducing the adhesion of dust and contaminants caused by condensation. The dried wire rod is easier to store and transport, further reducing the risk of damage during storage or transportation. This not only ensures the reliability of the wire rod quality, but also provides greater flexibility and convenience for subsequent processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a schematic diagram of the three-dimensional structure of the utility model;

[0014] Figure 2 This is a schematic diagram of the structure of the water purification device of the utility model;

[0015] Figure 3 This is a schematic diagram of the side sectional structure of the utility model;

[0016] Figure 4 This is a schematic diagram of the water collecting tank and diversion trough structure of the utility model.

[0017] In the figure: 1. Cleaning device; 2. Water collecting tank; 3. Diversion trough; 4. Outer shell; 5. Wire; 6. Air guide pipe; 7. Connecting pipe; 8. Air pump; 9. Y-shaped air pipe; 10. Cooling port; 11. Air blowing port; 12. Water filter block; 13. First bracket; 14. Second bracket; 15. Dryer; 16. F-shaped bracket; 17. First stopper; 18. Second stopper; 19. Fixing plate. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0019] In the description of the present invention, it should be noted that the terms "vertical", "up", "down", "horizontal", etc. indicating orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as limitations on the present invention.

[0020] It should also be noted that, in the description of this utility model, unless otherwise expressly specified or limited, the terms "disposed," "installed," "connected," and "connected" should be understood in a broad sense. For example, they may refer to fixed connections, detachable connections, or integral connections; they may refer to mechanical connections or electrical connections; they may refer to direct connections or indirect connections through an intermediate medium; and they may refer to internal communication between two components. Those skilled in the art will be able to understand the specific meanings of the above terms in this utility model based on specific circumstances.

[0021] See also Figure 1-4 The utility model provides a technical solution: a wire cleaning device for welding rod production, comprising a shell 4, a plurality of air pumps 8 are symmetrically arranged on the shell 4, a Y-shaped air pipe 9 is provided between the air pumps 8, two interfaces at one end of the forked Y-shaped air pipe 9 are respectively connected to the plurality of air pumps 8, and the other end is connected to an air blowing port 11, a connecting pipe 7 is connected to the middle part of the Y-shaped air pipe 9, an end of the connecting pipe 7 away from the Y-shaped air pipe 9 is connected to an air guide pipe 6, a cooling port 10 is provided on the air guide pipe 6 at the end away from the connecting pipe 7, and a cooling port 10 is provided next to the cooling port 10. Several dryers 15 are arranged symmetrically up and down, and a second bracket 14 is fixed on one side of each dryer 15. The end of the second bracket 14 is fixed to one side of the fixed plate 19. A plurality of first brackets 13 arranged in a ring are fixed on the side of the fixed plate 19 away from the second bracket 14. A water filter block 12 is fixed between the first brackets 13. The air outlet 11 cooperates with the water filter block 12 to clean the residual water on the wire 5, and then passes through the several dryers 15 to completely dry the water. The dried wire 5 is then cooled by the cooling port 10.

[0022] Furthermore, a wire 5 is inserted into the housing 4 , and a cleaning device 1 is provided at one end of the wire 5 on one side of the housing 4 for cleaning the wire 5 .

[0023] Furthermore, an opening is provided at the bottom of the shell 4 below the air outlet 11, and a first stopper 17 and a second stopper 18 are fixed on both sides of the opening inside the shell 4 respectively. The first stopper 17 and the second stopper 18 gather the water blown off from the air outlet 11 to the opening.

[0024] Furthermore, a guide groove 3 is provided at the bottom of the shell 4 , and a water collecting tank 2 is provided at one end of the guide groove 3 , and the guide groove 3 guides water to the water collecting tank 2 .

[0025] Furthermore, the cooling port 10 and the blowing port 11 are in a circular shape, so as to cover the surrounding of the wire 5 .

[0026] Furthermore, an F-shaped bracket 16 is fixed to one end of the dryer 15 , and the forks on one side of the bracket are respectively fixed to several sides of the dryer 15 to provide additional support for the dryer 15 .

[0027] Working principle: Its main structure is composed of a shell 4, and multiple air pumps 8 are symmetrically arranged on both sides of the shell 4 to provide high-pressure gas for the device. The air pumps 8 are interconnected by a Y-shaped air pipe 9. One end of the forked Y-shaped air pipe 9 is connected to each air pump 8, and the other end is connected to the blowing port 11, which blows away most of the residual moisture on the surface of the wire 5. In addition, a connecting pipe 7 is connected to the middle part of the Y-shaped air pipe 9. The end of the connecting pipe 7 away from the Y-shaped air pipe 9 is connected to the air guide pipe 6. The end of the air guide pipe 6 away from the connecting pipe 7 is provided with a cooling port 10. The high-pressure gas is transported to the connecting pipe 7 through the Y-shaped air pipe 9, and then transported to the air guide pipe 6 through the connecting pipe 7, and then transported to the cooling port 10 through the air guide pipe 6. The cooling port 10 is used to cool the dried wire 5. Next to the cooling port 10, there are several symmetrically arranged dryers 15. A second bracket 14 is secured to one side of each dryer 15, and the ends of these second brackets 14 are fixed to one side of a fixed plate 19. On the other side of the fixed plate 19, several first brackets 13 are fixed in a circular arrangement, with water filter blocks 12 fixed between them. The air outlet 11 and the water filter blocks 12 effectively remove any residual moisture from the wire 5. The dryers 15 then thoroughly dry out the moisture. Finally, the dried wire 5 passes through the cooling port 10 for cooling.

[0028] It is worth noting that the entire device is controlled by a master control device. Since the devices matched with the control device are commonly used devices and belong to existing mature technologies, their electrical connection relationships and specific circuit structures will not be described in detail here.

[0029] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A wire cleaning device for welding rod production, characterized in that: The invention comprises a shell (4), wherein a plurality of air pumps (8) are symmetrically arranged on the shell (4), a Y-shaped air pipe (9) is arranged between the air pumps (8), two interfaces at one end of the bifurcated Y-shaped air pipe (9) are respectively connected to the plurality of air pumps (8), and the other end is connected to an air blowing port (11), a connecting pipe (7) is connected to the middle part of the Y-shaped air pipe (9), an end of the connecting pipe (7) away from the Y-shaped air pipe (9) is connected to an air guide pipe (6), an end of the air guide pipe (6) away from the connecting pipe (7) is provided with a cooling port (10), and a plurality of dryers (15) arranged symmetrically in an upper and lower direction are arranged next to the cooling port (10), a second bracket (14) is fixed on one side of each dryer (15), an end of the second bracket (14) is fixed on one side of a fixing plate (19), a plurality of first brackets (13) arranged in an annular manner are fixed on the side of the fixing plate (19) away from the second bracket (14), and a water filter block (12) is fixed between the first brackets (13).

2. A wire cleaning device for welding rod production according to claim 1, characterized in that: A wire (5) is inserted into the shell (4), and a cleaning device (1) is provided at one end of the wire (5) on one side of the shell (4).

3. The wire cleaning device for welding rod production according to claim 1, characterized in that: The bottom of the shell (4) is provided with an opening below the air blowing port (11), and a first stopper (17) and a second stopper (18) are respectively fixed on both sides of the opening inside the shell (4).

4. The wire cleaning device for welding rod production according to claim 1, characterized in that: A guide groove (3) is provided at the bottom of the shell (4), and a water collecting tank (2) is provided at one end of the guide groove (3).

5. The wire cleaning device for welding rod production according to claim 1, characterized in that: The cooling port (10) and the blowing port (11) are in the shape of a circular ring.

6. The wire cleaning device for welding rod production according to claim 1, characterized in that: An F-shaped bracket (16) is fixed to one end of the dryer (15), and the forks on one side of the bracket are respectively fixed to the side surfaces of several dryers (15).

Citation Information

Patent Citations

  • Wire cleaning device for welding rod production

    CN218502752U