Environment-friendly bamboo product drying and sterilizing device
By designing an environmentally friendly bamboo product drying and sterilization device, using a combination of heating chamber and spray board, efficient drying and sterilization of bamboo products is achieved, solving the problems of low efficiency, large energy consumption and environmental pollution in traditional methods, and improving production efficiency and product quality.
Patent Information
- Application Number
- CN202421731290.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-22
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2034-07-22
AI Technical Summary
Traditional bamboo products drying methods are low efficiency, high energy consumption, and complex sterilization methods and high cost, which can easily lead to product deformation, cracking and environmental pollution.
Design an environmentally friendly bamboo product drying and sterilization device, including a processing table, feeding device, drying components and sterilization components, drying with a heating chamber and a heating fan, and spraying a spray board with bactericide and biological protease solution for sterilization, achieving continuous drying and sterilization.
It improves the production efficiency and product quality of bamboo products, reduces energy waste and environmental pollution, and ensures the structural integrity and aesthetics of bamboo products.
Smart Images
Figure CN223204678U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of bamboo product drying, in particular to an environmentally friendly bamboo product drying and sterilizing device. Background Art
[0002] During the production process, bamboo products experience varying moisture contents upon natural drying due to differences in raw materials and manufacturing processes. This variation can lead to deformation, cracking, and other issues during subsequent processing. Furthermore, bamboo products, due to their high moisture content and exposure to the elements, are susceptible to bacterial and insect egg growth, increasing the risk of contamination during processing. Traditional bamboo drying methods, such as air drying or hot air drying, are time-consuming, inefficient, and energy-intensive. These methods often fail to effectively control the moisture content of the product, leading to deformation and cracking. Furthermore, traditional sterilization methods, such as boiling or chemical soaking, are not only complex and costly, but can also pollute the environment and compromise product quality and safety. Traditional drying methods can consume significant amounts of energy and be inefficient, leading to increased costs. These drying methods can also cause cracking, deformation, or surface damage to bamboo products, impacting the quality of the finished product. Reducing cracking and deformation preserves the structural integrity and aesthetics of bamboo products, reduces reliance on manual labor, and improves production efficiency and precision. Utility Model Content
[0003] The utility model aims to solve the problem of drying and sterilizing bamboo products in environmentally friendly production at least to a certain extent. To this end, the utility model proposes an environmentally friendly bamboo product drying and sterilizing device.
[0004] The technical solution adopted by the utility model to solve its technical problems is: an environmentally friendly bamboo product drying and sterilization device, which specifically includes a processing table, a feeding device, a drying component and a sterilization component. A processing chamber and a feeding device are arranged on the processing table, the feeding device includes a first feeding conveyor belt and a second feeding conveyor belt, the first feeding conveyor belt and the second feeding conveyor belt are arranged up and down and are arranged in the processing chamber through a fixed frame, the drying component is arranged at the top of the processing chamber and is arranged close to the first feeding conveyor belt, the drying component includes a heating chamber, the heating chamber is arranged between the processing chamber and the first feeding conveyor belt, a plurality of heating elements are arranged in parallel at the top of the heating chamber, a heating fan is arranged in the heating chamber, the heating fan is arranged at the top of the processing chamber, and the heating fan is connected to the processing chamber through a ventilation component, the sterilization component includes a sterilization chamber and a spray plate, the sterilization chamber is arranged between the first feeding conveyor belt and the second feeding conveyor belt, and the spray plate is arranged in the sterilization chamber and connected to the side wall of the processing chamber.
[0005] In a preferred embodiment of the present invention, the first feed conveyor belt passes through the processing chamber, a first feed port is provided at the point where the first feed conveyor belt passes through the processing chamber, a first discharge port is provided on the other side, and a protective plate is provided above the first feed port and the first discharge port; the second feed conveyor belt passes through the processing chamber, a second feed port is provided at the point where the second feed conveyor belt passes through the processing chamber, a second discharge port is provided on the other side, and the first discharge port and the second feed port are on the same side, and the first feed port and the second discharge port are on the same side.
[0006] In a preferred embodiment of the present invention, the spray plate sprays bactericide and biological protease solution.
[0007] In a preferred embodiment of the present invention, an observation window is provided on the side of the processing chamber.
[0008] In a preferred embodiment of the present invention, transmission wheels are provided at both ends of the first feed conveyor belt, and driving wheels are provided at both ends of the second feed conveyor belt. A driving motor is provided on one side of the driving wheel, and the driving wheel and transmission wheel rotate in opposite directions.
[0009] In a preferred embodiment of the present invention, the ventilation assembly includes a box body and a ventilation duct, the box body is arranged on the top of the processing chamber, a heating fan is installed in the box body, and the ventilation duct connects the heating fan and the processing chamber.
[0010] The beneficial effects of the present invention are as follows: after adopting the above structure, continuous drying and sterilization of bamboo products are achieved through the provided drying component and sterilization component; the heating chamber and heating fan of the drying component can quickly increase the temperature in the processing room to achieve efficient drying; the spray plate in the sterilization component can spray bactericide and biological protease solution to effectively kill bacteria and improve the sanitary quality of bamboo products; the heating fan and ventilation component in the device are reasonably designed and can effectively circulate hot air, improve thermal efficiency and reduce energy waste. At the same time, the use of environmentally friendly bactericides such as biological protease solution reduces pollution to the environment; the design of the feeding device and the conveyor belt enables the feeding, drying, sterilization and discharging processes of bamboo products to be automated, reduces manual operation and improves production efficiency; in summary, the environmentally friendly bamboo product drying and sterilization device of the present invention has significant advantages and beneficial effects in improving production efficiency, ensuring product quality, saving energy and reducing pollution. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 This is a schematic diagram of the cross-sectional structure of the main body of the utility model;
[0012] Figure 2 This is a side view of the structure of the utility model;
[0013] Figure 3This is a schematic diagram of the main structure of the utility model;
[0014] In the figure: 1 - processing table, 2 - processing chamber, 3 - first feeding conveyor belt, 4 - second feeding conveyor belt, 5 - fixing frame, 6 - heating chamber, 7 - heating element, 8 - heating fan, 9 - sterilization chamber, 10 - spray plate, 11 - first feeding port, 12 - first discharging port, 13 - second feeding port, 14 - second discharging port, 15 - observation window, 16 - transmission wheel, 17 - driving wheel, 18 - driving motor, 19 - box body, 20 - ventilation duct, 21 - protective plate. DETAILED DESCRIPTION
[0015] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be understood as limiting the present invention.
[0016] like Figure 1-3As shown, an environmentally friendly bamboo product drying and sterilization device, the environmentally friendly bamboo product drying and sterilization device specifically includes a processing table 1, a feeding device, a drying component and a sterilization component. A processing chamber 2 and a feeding device are set on the processing table 1. The processing table 1 serves as the basic support platform of the entire device, ensuring that all components can be firmly installed and work together, providing a stable support environment, and facilitating the processing, drying and sterilization of bamboo products; the closed design of the processing chamber 2 effectively isolates the interference of the external environment, improves the drying and sterilization efficiency, and provides a closed processing environment for bamboo products, ensuring that the drying and sterilization process is not Affected by the outside world; the feeding device includes a first feeding conveyor belt 3 and a second feeding conveyor belt 4, which are arranged up and down and are arranged in the processing chamber 2 through a fixing frame 5. The first feeding conveyor belt 3 and the second feeding conveyor belt 4 are arranged up and down on the feeding device, which effectively utilizes space, realizes continuous operation, and improves production efficiency; the drying component is arranged on the top of the processing chamber 2 and is close to the first feeding conveyor belt 3. The drying component includes a heating chamber 6, which is arranged between the processing chamber 2 and the first feeding conveyor belt 3. A plurality of heating elements are arranged in parallel on the top of the heating chamber 6. Component 7, a heating blower 8 is arranged in the heating chamber 6, the heating blower 8 is arranged on the top of the processing chamber 2, and the heating blower 8 is connected to the processing chamber 2 through a ventilation component. The heating chamber 6 on the drying component provides a closed thermal environment for the drying process, improves the efficiency of heat energy utilization, accommodates the heating element 7 and the heating blower 9, forms a hot air circulation, and evenly dries the bamboo products; the heating element 7 generates heat efficiently, heats up quickly, generates heat, and heats the air by thermal radiation or convection; the heating blower 8 promotes the circulation of hot air, improves the drying efficiency, and blows the heated air into the processing chamber 2 to form a hot air circulation, heating Rapidly evaporate moisture from bamboo products; the sterilization component includes a sterilization chamber 9 and a spray plate 10. The sterilization chamber 9 is arranged between the first feed conveyor 3 and the second feed conveyor 4. The spray plate 10 is arranged in the sterilization chamber 9 and connected to the side wall of the processing chamber 2; the sterilization chamber 9 on the sterilization component provides a closed environment for the sterilization process to ensure the sterilization effect, accommodates the spray plate 1, and sprays and sterilizes the bamboo products. The spray plate 10 sprays evenly and covers the entire surface, spraying bactericide and biological protease solution to effectively kill bacteria and viruses on the surface of bamboo products, while promoting biodegradation of the bamboo surface and improving product quality.
[0017] like Figure 1As shown, on the basis of the above method, the first feeding conveyor 3 passes through the processing chamber 2, and a first feeding port 11 is provided at the point where the first feeding conveyor 3 and the processing chamber 2 pass through, a first discharging port 12 is provided on the other side, and a protective plate 21 is provided above the passing point; the second feeding conveyor 4 passes through the processing chamber 2, and a second feeding port 13 is provided at the point where the second feeding conveyor 4 and the processing chamber 2 pass through, a second discharging port 14 is provided on the other side, and the first discharging port 12 and the second feeding port 13 are on the same side, and the first feeding port 11 and the second discharging port 14 are on the same side. In a specific implementation, the first feeding port 11 on the first feeding conveyor 3 serves as a channel for bamboo products to enter the processing chamber, which is convenient for the operator to place the bamboo products to be processed on the conveyor belt; the first discharging port 12: smoothly discharges the bamboo products that have been preliminarily treated and dried, and serves as an outlet for the dried bamboo products, and is connected to the second The feed port 13 is on the same side to realize a continuous production process; the protective plate 21 reduces heat loss, protects the safety of operators, prevents foreign matter from entering the processing room, forms a barrier to prevent hot air from rising and escaping directly, and prevents external dust or debris from falling into the processing room, affecting product quality and production safety; the second feed port 13 is connected to the first discharge port 12 to realize seamless transfer of bamboo products after drying, and the second discharge port 14 outputs the bamboo products that have completed sterilization. The design of the first discharge port 12 and the second feed port 13 being on the same side enables the dried bamboo products to be directly transferred to the sterilization chamber 9 without manual handling or additional equipment assistance, thereby improving production efficiency and automation. The entire process of bamboo products from entering the processing room 2 to completing sterilization is carried out in a straight line, reducing turning and waiting time, and improving production efficiency and product quality.
[0018] like Figure 1 As shown, building upon the above approach, a spray plate 10 sprays a fungicide and a bio-protease solution. In practice, the spray plate 10 allows the fungicide and bio-protease solution to be continuously and evenly applied to the bamboo products, ensuring a consistent and stable sterilization effect. The fungicide primarily kills bacteria, fungi, and other microorganisms on the bamboo product surface, while the bio-protease solution promotes the biodegradation process on the bamboo surface. The spray plate 10 can adjust the spray volume, spray speed, and spray angle.
[0019] like Figure 3 As shown, based on the above method, an observation window 15 is further provided on the side of the processing chamber 2. The observation window 15 facilitates observation of the working conditions in the processing chamber and provides a visual window to ensure that the operator can monitor the processing process in real time.
[0020] like Figure 1As shown, based on the above method, transmission wheels 16 are provided at both ends of the first feed conveyor belt 3, and drive wheels 17 are provided at both ends of the second feed conveyor belt 4. A drive motor 18 is provided on one side of the drive wheel 17. The drive wheel 17 and the transmission wheel 16 rotate in opposite directions. In a specific implementation, by providing the transmission wheel 16 and the drive wheel 17 and having them rotate in opposite directions, it is possible to ensure that the bamboo product raw materials can continuously enter the equipment from one end and be transported to the next process. This design improves the automation level and production efficiency of the equipment. The counter-rotating conveyor belts can also help adjust the position and direction of the raw materials, making them more suitable for subsequent processing or drying processes. The raw materials may need to be flipped or rearranged to ensure that they are evenly heated or exposed to the fungicide.
[0021] like Figure 1 As shown, on the basis of the above method, the ventilation component includes a box body 19 and a ventilation duct 20. The box body 19 is arranged on the top of the processing chamber 2, and the heating fan 8 is installed in the box body 19. The ventilation duct 20 connects the heating fan 8 and the processing chamber 2. In the specific implementation, the box body 19 on the ventilation component protects the heating fan 8, reduces the noise and vibration transmission, and serves as an installation platform for the heating fan 8 to ensure the stable operation of the fan; the ventilation duct 20 realizes the effective transportation of hot air, and transports the hot air generated by the heating fan 8 to the processing chamber 2 to form a hot air circulation.
[0022] In the specific operation of this new environmentally friendly bamboo product drying and sterilization device, the following steps are performed: The bamboo products to be processed are first placed onto the first feed conveyor 3 through the first feed port 11. The first feed conveyor 3 begins operating, conveying the bamboo products into the processing chamber 2. During the drying phase, when the bamboo products reach the heating chamber 6, the heating element 7 activates, generating heat. The heating fan 8 blows hot air into the processing chamber 2, creating a hot air circulation system that evenly dries the bamboo products. A protective plate 21 reduces heat loss, protects the operator, and prevents foreign matter from entering the processing chamber. During the transition phase, the dried bamboo products are discharged through the first discharge port 12 and directly transferred to the second feed conveyor 4, without human intervention. The second feed conveyor 4 receives the dried bamboo products from the first discharge port 12 and conveys them into the sterilization chamber 9. During the sterilization phase, a spray plate 10 sprays a fungicide and a bio-enzyme solution within the sterilization chamber 9, evenly covering the bamboo products. The bio-enzyme solution promotes biodegradation of the bamboo surface, improving product quality. Discharge: Sterilized bamboo products are discharged through the second discharge port 14, completing the entire processing process. An observation window 15 allows operators to monitor conditions within the processing chamber and ensure that process parameters meet requirements. The ventilation box 19 and ventilation ducts 20 within the ventilation assembly ensure efficient circulation of hot air, improving energy efficiency. The entire process is highly automated, reducing labor costs and improving production efficiency and product quality. Furthermore, the enclosed design and specialized component configuration ensure efficient and environmentally friendly drying and sterilization processes.
[0023] Throughout this specification, references to terms such as "one embodiment," "certain embodiments," "illustrative embodiments," "examples," "specific examples," or "some examples" indicate that a specific feature, structure, material, or characteristic described in conjunction with the embodiment or example is included in at least one embodiment or example of the present invention. In this specification, illustrative uses of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
[0024] In summary, although the present invention has been disclosed above with reference to preferred embodiments, the above preferred embodiments are not intended to limit the present invention. A person skilled in the art may make various changes and modifications without departing from the spirit and scope of the present invention. Therefore, the scope of protection of the present invention shall be based on the scope defined by the claims.
Claims
1. An environmentally friendly bamboo product drying and sterilizing device, which specifically comprises a processing table (1), a feeding device, a drying component and a sterilizing component, and is characterized in that: A processing chamber (2) and a feeding device are provided on the processing table (1), the feeding device comprising a first feeding conveyor belt (3) and a second feeding conveyor belt (4), the first feeding conveyor belt (3) and the second feeding conveyor belt (4) being arranged in an upper and lower manner and arranged in the processing chamber (2) through a fixing frame (5), the drying component being provided at the top of the processing chamber (2) and being provided close to the first feeding conveyor belt (3), the drying component comprising a heating chamber (6), the heating chamber (6) being provided between the processing chamber (2) and the first feeding conveyor belt (3) A plurality of heating elements (7) are arranged in parallel on the top of the heating chamber (6), a heating fan (8) is arranged in the heating chamber (6), the heating fan (8) is arranged on the top of the processing chamber (2), the heating fan (8) is connected to the processing chamber (2) through a ventilation component, the sterilization component includes a sterilization chamber (9) and a spray plate (10), the sterilization chamber (9) is arranged between the first feeding conveyor belt (3) and the second feeding conveyor belt (4), and the spray plate (10) is arranged in the sterilization chamber (9) and connected to the side wall of the processing chamber (2).
2. The environmentally friendly bamboo product drying and sterilizing device according to claim 1, characterized in that: The first feeding conveyor belt (3) passes through the processing chamber (2), a first feeding port (11) is provided at the point where the first feeding conveyor belt (3) and the processing chamber (2) pass through, a first discharging port (12) is provided on the other side, and a protective plate (21) is provided above the first feeding port (11) and the first discharging port (12); the second feeding conveyor belt (4) passes through the processing chamber (2), a second feeding port (13) is provided at the point where the second feeding conveyor belt (4) and the processing chamber (2) pass through, a second discharging port (14) is provided on the other side, and the first discharging port (12) and the second feeding port (13) are on the same side, and the first feeding port (11) and the second discharging port (14) are on the same side.
3. The environmentally friendly bamboo product drying and sterilizing device according to claim 1, characterized in that: The spray plate (10) sprays bactericide and biological protease solution.
4. The environmentally friendly bamboo product drying and sterilizing device according to claim 1, characterized in that: An observation window (15) is provided on the side of the processing chamber (2).
5. The environmentally friendly bamboo product drying and sterilizing device according to claim 2, characterized in that: Transmission wheels (16) are provided at both ends of the first feed conveyor belt (3), and driving wheels (17) are provided at both ends of the second feed conveyor belt (4). A driving motor (18) is provided on one side of the driving wheel (17), and the driving wheel (17) and the transmission wheel (16) rotate in opposite directions.
6. The environmentally friendly bamboo product drying and sterilizing device according to claim 1, characterized in that: The ventilation assembly comprises a box (19) and a ventilation duct (20); the box (19) is arranged on the top of the processing chamber (2); a heating fan (8) is installed in the box (19); and the ventilation duct (20) connects the heating fan (8) and the processing chamber (2).