Feeding equipment for aluminum ingot processing
By designing the structure of the U-shaped feed rack and rotary handling table, the problem of free fall splash of aluminum ingots is solved, and the smooth delivery and low-maintenance production of aluminum ingots are achieved.
Patent Information
- Application Number
- CN202422275315.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-18
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2034-09-18
AI Technical Summary
The existing aluminum ingot processing and feeding machines have caused metal flowers to splash due to the aluminum ingots falling directly into the furnace, which damages the conveyor belt and affects the normal production.
Design a U-shaped feed rack, combining the storage rack, cutting slope, roller, connecting plate and handling table, and gradually move the aluminum ingots by rotating the handling table and reducing friction to avoid splashing.
It reduces the impact of metal splashing on the equipment, reduces the maintenance frequency, and achieves a uniform and controllable delivery of aluminum ingots.
Smart Images

Figure CN223204712U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of aluminum ingot processing equipment, and particularly relates to a feeding device for aluminum ingot processing. Background Art
[0002] Aluminum ingots are one of the raw materials for aluminum. They are usually block products made by smelting and casting aluminum. They are an important basic material in the aluminum industry and are mainly used for subsequent processing and manufacturing.
[0003] When aluminum ingots are being processed, they need to be fed into the processing machine through a feeder. The traditional feeder is a conveyor, which transports the aluminum ingots directly to the furnace. Due to the large height between the conveyor and the furnace, the aluminum ingots fall into the furnace in a free-falling manner, which will splash large metal "splashes". Since the feeder is close to the aluminum alloy molten pool, the splashed metal flowers will scatter and cause damage to components such as the conveyor belt of the conveyor, requiring frequent maintenance and affecting normal production. Utility Model Content
[0004] The technical problem to be solved by the present invention is that most of the existing feeding machines are conveyors, and the aluminum ingots are directly transported to the inside of the furnace by the conveyor and fall directly into the furnace. The metal flowers splashed by the free fall will scatter and cause damage to the conveyor belt and other components of the conveyor, so that it needs frequent maintenance, affecting normal production.
[0005] The loading platform is installed in a U-shaped manner, and the loading platform is installed in a U-shaped manner.
[0006] Preferably, the feeding rack is provided with mounting grooves at the plurality of first rollers and the plurality of second rollers, and the upper end surfaces of the plurality of first rollers and the plurality of second rollers are 1mm-5mm higher than the upper end surface of the feeding rack.
[0007] Preferably, guide grooves with the same width as the mounting grooves are provided at both sides of the bottom of the movable frame at the locations of the plurality of first rollers, and the upper end surfaces of the guide grooves abut against the upper end surfaces of the plurality of first rollers.
[0008] Preferably, the multiple placement slots match the shape of the multiple transport slots, and the two inner sides of the multiple placement slots and the multiple transport slots are inclined chamfers, and the number of the multiple placement slots is one less than the number of the multiple transport slots.
[0009] Through the above technical solution, as the conveying platform rotates and moves, two more placement slots will be available when its two ends are in different positions. However, since one side is a material discharge slope and does not require storage, the extra placement slots are used to place the aluminum ingots pushed out from the storage rack on one side.
[0010] Preferably, the number of the connecting plates is an even number and is at least four. The four connecting plates are mirror-connected at the four corners of the conveying platform. A first synchronous wheel is connected to the rotation connection between the connecting plate and the feeding rack on one side. An electric motor is provided on one side of the feeding rack. The output end of the motor passes through the feeding rack and is connected to a second synchronous wheel. The second synchronous wheel is rotationally connected to the first synchronous wheel at the connecting plate through two synchronous belts.
[0011] Preferably, the discharge port matches the shape of the movable rack, and the length of the movable rack is equal to the length from the side of the storage rack away from the multiple placement slots to the side of the multiple placement slots.
[0012] Through the above technical solution, the movable rack is always located in the storage rack when pushing the aluminum ingots in the storage rack, preventing the aluminum ingots in the storage rack from falling, and facilitating reset and next pushing.
[0013] Preferably, the push plate is at the same height as the interior of the feeding rack, and a guide groove is provided on the outer side of the connection between the bottom of the push plate and the telescopic cylinder.
[0014] Preferably, the width of the transport platform is less than or equal to the distance between the connecting plates on both sides, and an avoidance opening corresponding to the position of the guide chute is provided at the bottom of the transport platform.
[0015] Through the above technical solution, the bottom of the transfer platform will not come into contact with the guide groove of the telescopic cylinder during the rotation process.
[0016] The advantages of this utility model compared with the prior art are:
[0017] During use, the feeding equipment gradually moves the aluminum ingots through a rotating transport platform and delivers them to the furnace through a discharge slope on one side. Since there is no mechanical structure on the side in contact with the furnace except for the roller to reduce friction, the flying metal flowers will not have any impact on the feeding equipment, so the maintenance and servicing frequency is low;
[0018] This feeding equipment can automatically feed and load materials through the storage rack on one side, and the aluminum ingots can be fed at a uniform speed through the rotating conveying table, and the aluminum ingots can be stopped or replaced at any time during the feeding process. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is the structure of a feeding device for aluminum ingot processing Figure 1 ;
[0020] Figure 2 This is the structure of a feeding device for aluminum ingot processing Figure 2 ;
[0021] Figure 3 This is a cross-sectional perspective structural diagram of a feeding device for processing aluminum ingots according to the present invention;
[0022] Figure 4 This is a structural diagram of the storage rack of a feeding device for aluminum ingot processing according to the utility model.
[0023] As shown in the figure:
[0024] 1. Feeding rack; 2. Storage rack; 3. Multiple first rollers; 4. Unloading slope; 5. Multiple second rollers; 6. Multiple placement slots; 7. Multiple connecting plates; 8. Transport platform; 9. Multiple transport slots; 10. Discharge port; 11. Moving rack; 12. Push plate; 13. Telescopic cylinder; 14. Mounting slot; 15. Guide slot; 16. First synchronous wheel; 17. Motor; 18. Second synchronous wheel; 19. Synchronous belt; 20. Guide chute; 21. Avoidance port. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0026] In the description of the utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "provided with," "connected," etc. should be understood in a broad sense. For example, "connected" can mean a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.
[0027] Example 1:
[0028] As the instruction manual Figure 1-4 As shown, a feeding equipment for aluminum ingot processing includes a feeding rack 1, which is a U-shaped structure as a whole. A storage rack 2 is provided at one end of the feeding rack 1, and a plurality of first rollers 3 are provided on the top of one end of the storage rack 2. The feeding rack 1 is provided with a downward inclined discharge slope 4 at the end away from the storage rack 2, and a plurality of second rollers 5 are provided above the discharge slope 4. The feeding rack 1 is provided with mounting grooves 14 at the plurality of first rollers 3 and the plurality of second rollers 5, and the upper end surfaces of the plurality of first rollers 3 and the plurality of second rollers 5 are higher than the upper end surface of the feeding rack 1 by 1mm-5mm, and a plurality of placement slots 6 are provided in the middle of the feeding rack 1.
[0029] In the present invention, the feeding rack 1 is located on the inner side of the U-shaped structure and is rotatably connected to a plurality of connecting plates 7. The other end of the plurality of connecting plates 7 is rotatably connected to a transport platform 8. The number of connecting plates is an even number and is at least four. The four connecting plates are mirror-connected to the four corners of the transport platform 8. A first synchronous wheel 16 is connected to the rotational connection between one side connecting plate and the feeding rack 1. A motor 17 is provided on one side of the inside of the feeding rack 1. The output end of the motor 17 passes through the feeding rack 1 and is connected to a second synchronous wheel 18. The second synchronous wheel 18 is rotatably connected to the first synchronous wheel 16 at the connecting plate through two synchronous belts 19. A plurality of transport slots 9 are provided on the transport platform 8. The plurality of placement slots 6 match the shape of the plurality of transport slots 9, and the two inner sides of the plurality of placement slots 6 and the plurality of transport slots 9 are inclined chamfers. The number of the plurality of placement slots 6 is one less than the number of the plurality of transport slots 9.
[0030] The top of the material storage rack 2 is in an open state, and the bottom of the material storage rack 2 is provided with a discharge port 10 that passes through the material storage rack 2, and the discharge port 10 is slidably connected to the movable rack 11. The bottom two sides of the movable rack 11 are provided with guide grooves 15 of the same width as the mounting groove 14 at multiple first rollers 3, and the upper end surfaces of the guide grooves 15 are against the upper end surfaces of multiple first rollers 3. The discharge port 10 matches the shape of the movable rack 11. The length of the movable rack 11 is equal to the length of the material storage rack 2 away from the multiple placement slots 6 to the multiple placement slots 6. The bottom of the movable rack 11 is connected to a push plate 12, and the bottom of the push plate 12 is located inside the feeding rack 1 and a telescopic cylinder 13 is provided. The push plate 12 has the same height as the inside of the feeding rack 1, and the outer side of the connection between the bottom of the push plate 12 and the telescopic cylinder 13 is provided with a guide slide 20. The width of the conveying platform 8 is less than or equal to the distance between the connecting plates on both sides, and the bottom of the conveying platform 8 is provided with an avoidance opening 21 corresponding to the position of the guide slide 20.
[0031] During the specific implementation of the present invention, aluminum ingots are placed from the top of the storage rack 2 and stacked inside the storage rack 2. The telescopic cylinder 13 is retracted to move the connected push plate 12 and the mobile rack 11 toward the direction of the multiple placement slots 6, and then the aluminum ingots with the same shape as the discharge port 10 at the bottom of the storage rack 2 are pushed out (in this process, the bottom of the aluminum ingots abuts against the multiple first rollers 3, and the multiple first rollers 3 can reduce friction during movement), and are pushed to the multiple placement slots 6 on one side, and then the mobile rack 11 is reset (the mobile rack 11 is in the During the movement, due to the length issue, the upper end surface is always located inside the discharge chute, which can prevent the aluminum ingots in the storage rack 2 from falling); the first synchronous wheel 16 connected to the two synchronous belts 19 is driven by the second synchronous wheel 18 through the motor 17 to rotate, and then the synchronous belt 19 drives multiple connecting plates 7 to rotate, so that the connected conveying platform 8 rotates with the first synchronous wheel 16 as the center, and the multiple aluminum ingots placed in the card slots 6 are gradually moved forward to the discharge slope 4, and the aluminum ingots are directly slid into the furnace on one side through the multiple second rollers 5 on the discharge slope 4.
[0032] The above description of the present invention and its embodiments is non-limiting. The specific embodiments shown in the specific embodiments are only one embodiment of the present invention, and the actual structure is not limited thereto. In short, if a person skilled in the art is inspired by the above, and does not deviate from the purpose of the present invention, without creatively designing a structure and embodiment similar to the technical solution, they shall fall within the scope of protection of the present invention.
Claims
1. A feeding device for aluminum ingot processing, characterized by: The feeding rack comprises a U-shaped structure as a whole, a storage rack is provided at one end of the feeding rack, a plurality of first rollers are provided on the top of one end of the storage rack, a downwardly inclined material discharge slope is provided at the end of the feeding rack away from the storage rack, a plurality of second rollers are provided above the material discharge slope, and a plurality of placement slots are provided in the middle of the feeding rack; The feeding rack is located inside the U-shaped structure and is rotatably connected to a plurality of connecting plates, and the other ends of the plurality of connecting plates are rotatably connected to a transport platform, and the transport platform is provided with a plurality of transport slots; The top of the storage rack is in an open state, and a discharge port penetrating the storage rack is provided at the bottom of the storage rack. A movable rack is slidably connected to the discharge port, and a push plate is connected to the bottom of the movable rack. A telescopic cylinder is provided at the bottom of the push plate located inside the feeding rack.
2. The feeding equipment for aluminum ingot processing according to claim 1, characterized in that: The feeding rack is provided with mounting grooves at the plurality of first rollers and the plurality of second rollers, and the upper end surfaces of the plurality of first rollers and the plurality of second rollers are higher than the upper end surface of the feeding rack by 1mm-5mm.
3. The feeding equipment for aluminum ingot processing according to claim 2, characterized in that: Guide grooves with the same width as the mounting grooves are provided on both sides of the bottom of the movable frame at the locations of the plurality of first rollers, and the upper end surfaces of the guide grooves abut against the upper end surfaces of the plurality of first rollers.
4. The feeding equipment for aluminum ingot processing according to claim 1, characterized in that: The multiple placement slots match the shapes of the multiple transport slots, and both inner sides of the multiple placement slots and the multiple transport slots are inclined chamfers. The number of the multiple placement slots is one less than the number of the multiple transport slots.
5. The feeding equipment for aluminum ingot processing according to claim 1, characterized in that: The number of the connecting plates is an even number and is at least four. The four connecting plates are mirror-connected at the four corners of the transport platform. A first synchronous wheel is connected to the rotation connection between the connecting plate and the feeding rack on one side. An electric motor is provided on one side of the feeding rack. The output end of the motor passes through the feeding rack and is connected to the second synchronous wheel. The second synchronous wheel is rotationally connected to the first synchronous wheel at the connecting plate through two synchronous belts.
6. The feeding equipment for aluminum ingot processing according to claim 1, characterized in that: The shape of the discharge port matches that of the movable rack, and the length of the movable rack is equal to the length from the side of the storage rack away from the multiple placement slots to the side of the multiple placement slots.
7. The feeding equipment for aluminum ingot processing according to claim 1, characterized in that: The push plate has the same height as the interior of the feeding rack, and a guide slot is provided on the outer side of the connection between the bottom of the push plate and the telescopic cylinder.
8. The feeding equipment for aluminum ingot processing according to claim 7, characterized in that: The width of the transport platform is less than or equal to the distance between the connecting plates on both sides, and the bottom of the transport platform is provided with an avoidance opening corresponding to the position of the guide chute.