Wire-drawing die aperture measuring system
Through the measurement component composed of infrared ranging probe and microcontroller and combined with the positioning component, the position offset and manual error problems of the wire drawing mold aperture measurement device are solved, and the aperture measurement with high accuracy and high speed is achieved, which improves the measurement accuracy and production efficiency.
Patent Information
- Application Number
- CN202422513067.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-17
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2034-10-17
AI Technical Summary
The existing wire drawing mold aperture measurement devices are prone to position deviation and manual measurement errors, resulting in inaccurate measurement results and affecting accuracy and reliability.
The measurement component consisting of an infrared ranging probe and a microcontroller is combined with the positioning component, and the vertical fixation and precise positioning of the mold is achieved through the driving motor and the screw. The infrared ranging probe is used for non-contact measurement, and the microcontroller is converted into a digital signal for precise calculation.
High-precision and high-speed aperture measurement is achieved, micron-level accuracy and millisecond-level response speed are achieved, reducing measurement errors caused by position changes, and improving measurement accuracy and production efficiency.
Smart Images

Figure CN223204884U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aperture measurement, in particular to a wire drawing die aperture measurement system. Background Art
[0002] A wire drawing die is a mold used to draw metal wire. It has a central hole of a specific shape, such as round, square, octagonal, or other specialized shapes. As the metal is drawn through the hole, its size decreases and its shape may even change. Wire drawing dies are widely used in the production of various metal wires, including high-precision wires required for electronics, radar, television, instrumentation, and aerospace applications.
[0003] The Chinese authorized announcement number is CN 215893479 U, which describes a device for measuring the center aperture of a wire drawing die. By providing a measuring needle, a measuring head, and a reset spring, the device only needs to enter the center aperture of the wire drawing die and appropriately adjust the position of the measuring device. The center aperture of the wire drawing die can then be measured based on the readings of the two measuring needles. The measuring head is very convenient for entering the center aperture of the wire drawing die, and the surface of the measuring head is spherical, which can fit inside the center aperture of the wire drawing die and measure the aperture data more accurately. By providing a screw and a limit rod, when measuring the center aperture of a wire drawing die with a very large difference in size, the two measuring heads can be adjusted to an equal distance apart so that the two measuring heads just slightly exceed the size of the center aperture of the wire drawing die. This allows the measuring device to measure a larger range of the center aperture of the wire drawing die and has better applicability.
[0004] However, this patent still has certain shortcomings when used. When measuring the aperture of the drawing die, the drawing die needs to be positioned, but the existing aperture measuring device generally measures directly on the die. However, some molds are small in size, and there will be an offset when measuring using the measuring device, which will cause the position of the mold to deviate during measurement, thereby affecting the accuracy and reliability of the measurement results. In addition, the existing aperture measuring device is generally manual measurement. Since the accuracy of manual measurement is limited by the skills and experience of the measurement personnel, it may cause errors in the measurement results, thereby reducing the accuracy of the aperture measurement. Utility Model Content
[0005] The purpose of the utility model is to provide a wire drawing die aperture measurement system to solve the problems raised in the above background technology.
[0006] To achieve the above objectives, the present invention provides the following technical solutions:
[0007] A wire drawing die aperture measurement system includes a measuring platform, a lifting member is fixedly connected to the top of the measuring platform, a fixed plate is fixedly connected to the top of the lifting member, a measuring rod is fixedly connected to the top of the measuring platform, a single-chip microcomputer is arranged inside the measuring rod, a display screen is arranged on the side of the measuring rod, infrared ranging probes are respectively arranged on both sides of the measuring rod, a rotating groove is opened on both sides of the measuring rod, a measuring block is rotatably connected in the rotating groove, a pressure spring is arranged on the side of the measuring block, one end of the pressure spring is elastically connected to the inside of the rotating groove, and the other end of the pressure spring is elastically connected to the side of the measuring block.
[0008] As a preferred solution of the present invention, the top of the measuring platform is fixedly connected to an adjusting piece through a support frame, an adjusting cavity is opened inside the adjusting piece, a driving motor is fixedly installed on the side of the adjusting piece, and a screw rod is fixedly connected to the output end of the driving motor, the screw rod passes through the side of the adjusting piece and the screw rod and the adjusting piece are rotatably connected.
[0009] As a preferred solution of the present invention, a moving block is slidably connected in the adjusting cavity, the moving block is threadedly connected to the screw, the moving block is fixedly connected to the connecting block and the clamping block, a mold body is provided on the side of the clamping block, the side of the mold body is fitted with the clamping block, and the bottom of the clamping block is slidably connected to the adjusting piece.
[0010] As a preferred solution of the present invention, a sliding groove is provided inside the clamping block, a limiting block is provided on the top of the clamping block, and the bottom of the limiting block is fitted with the top of the mold body.
[0011] As a preferred solution of the present invention, a slide rod is fixedly connected to the bottom of the limit block, a piston plate is provided at the bottom of the slide rod, the piston plate and the slide groove are slidably connected, and a first spring is provided on the outside of the slide rod.
[0012] As a preferred solution of the present invention, one end of the first spring is elastically connected to the interior of the sliding groove, and the other end of the first spring is elastically connected to the piston plate.
[0013] As a preferred solution of the present invention, the infrared ranging probe includes a receiving module and a sending module, the infrared ranging probe is electrically connected to the single-chip microcomputer, and the display screen is electrically connected to the single-chip microcomputer.
[0014] As a preferred solution of the present invention, the single-chip microcomputer adopts ultra-large-scale integrated circuit technology, and the single-chip microcomputer is a chip structure that integrates a central processing unit CPU with data processing capability, random access memory RAM, read-only memory ROM, timer / counter, A / D converter circuit, etc.
[0015] Compared with the prior art, the beneficial effects of the present invention are:
[0016] 1. In the utility model, a measuring assembly is formed by arranging a measuring rod, an infrared ranging probe, a display screen, a rotating slot, a measuring block and a pressure spring, thereby realizing the aperture measurement of the mold body. During measurement, as the lifting member rises and falls, the bottom of the measuring rod gradually penetrates into the aperture of the mold body. At this time, the measuring block gradually approaches the measuring rod under the restriction of the hole wall, and the pressure spring is compressed and deformed, exerting pressure on the measuring block, thereby ensuring the vertical fixation of the measuring assembly and the mold body, so that the infrared ranging probe can perform stable measurement. The infrared ranging probe transmits and receives infrared signals and transmits them to the single-chip microcomputer. The A / D converter on the single-chip microcomputer converts the analog signal into a digital signal. At this time, the single-chip microcomputer obtains the digital signal, calculates the distance value and displays it through the display screen. The use of the infrared ranging probe can realize high-precision and high-speed detection and measurement, and can achieve micron-level accuracy and millisecond-level response speed, thereby ensuring the measurement accuracy of the aperture.
[0017] 2. In the utility model, a positioning assembly is formed by arranging a support frame, an adjusting member, a driving motor and a screw rod, etc., which can position the mold body, ensure the repeatability and consistency of the mold aperture measurement, and avoid measurement errors caused by position changes. When measurement is required, the driving motor on the side of the adjusting member is controlled to move the clamping block on one side, and then the mold body is placed in the groove of the clamping block that has not moved. If the height of the mold body is higher than the height of the clamping block, the limit block is pulled upward, and the mold body is clamped in the clamping block and then released. At this time, the slide rod is reset under the action of the first spring rebound, and the limit block moves and abuts the top of the mold body. After clamping is completed, the driving motor is controlled to move the moving clamping block to the middle, and the limit block on this side is pulled upward until the mold body and the clamping block are fitted and released, thereby realizing the positioning of the mold body, making the mold body in a fixed position, reducing the repeated measurement and adjustment time caused by inaccurate measurement, thereby improving production efficiency, and at the same time, avoiding measurement errors caused by position changes. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is an overall schematic diagram of the utility model;
[0019] Figure 2 It is an overall side schematic diagram of the utility model;
[0020] Figure 3 This is an enlarged schematic diagram of the positioning component of the present utility model;
[0021] Figure 4 This is a schematic cross-sectional view of the clamping block of the present utility model;
[0022] Figure 5 This is a schematic diagram of the measurement component of the present utility model.
[0023] In the figure: 1. Measuring table; 2. Fixed plate; 3. Lifting member; 4. Measuring rod; 5. Infrared ranging probe; 6. Display screen; 7. Rotating groove; 8. Measuring block; 9. Pressure spring; 10. Support frame; 11. Adjusting member; 12. Driving motor; 13. Screw; 14. Adjusting cavity; 15. Mold body; 16. Moving block; 17. Connecting block; 18. Clamping block; 19. Sliding groove; 20. First spring; 21. Sliding rod; 22. Limit block. DETAILED DESCRIPTION
[0024] The following will combine the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0025] For examples, see Figure 1-5 , the utility model provides a technical solution:
[0026] A wire drawing die aperture measurement system includes a measuring platform 1, the top of the measuring platform 1 is fixedly connected to a lifting member 3, the top of the lifting member 3 is fixedly connected to a fixed plate 2, the top of the measuring platform 1 is fixedly connected to a measuring rod 4, and the top of the measuring platform 1 is fixedly connected to an adjusting member 11 through a support frame 10.
[0027] In this embodiment, Figure 1 、 Figure 2 and Figure 5 As shown, a single-chip microcomputer is provided inside the measuring rod 4, a display screen 6 is provided on the side of the measuring rod 4, and infrared ranging probes 5 are provided on both sides of the measuring rod 4. A rotating groove 7 is provided on both sides of the measuring rod 4, and a measuring block 8 is rotatably connected in the rotating groove 7. A pressure spring 9 is provided on the side of the measuring block 8, one end of the pressure spring 9 is elastically connected to the inside of the rotating groove 7, and the other end of the pressure spring 9 is elastically connected to the side of the measuring block 8. The infrared ranging probe 5 includes a receiving module and a sending module, the infrared ranging probe 5 is electrically connected to the single-chip microcomputer, and the display screen 6 is electrically connected to the single-chip microcomputer. The single-chip microcomputer adopts ultra-large-scale integrated circuit technology, and the single-chip microcomputer is a chip structure that integrates a central processing unit CPU with data processing capability, a random access memory RAM, a read-only memory ROM, a timer / counter, an A / D converter circuit, etc.
[0028] Among them, by setting the measuring rod 4, infrared ranging probe 5, display screen 6, rotating slot 7, measuring block 8 and pressure spring 9, a measuring assembly is formed to realize the aperture measurement of the mold body 15. During measurement, as the lifting part 3 rises and falls, the bottom of the measuring rod 4 gradually penetrates into the aperture of the mold body 15. At this time, the measuring block 8 gradually approaches the measuring rod 4 under the restriction of the hole wall, and the pressure spring 9 is compressed and deformed, exerting pressure on the measuring block 8, thereby ensuring the vertical fixation of the measuring assembly and the mold body 15, so that the infrared ranging probe 5 can perform stable measurement. The infrared ranging probe 5 transmits and receives infrared signals and transmits them to the single-chip microcomputer. The A / D converter on the single-chip microcomputer converts the analog signal into a digital signal. At this time, the single-chip microcomputer obtains the digital signal, calculates the distance value and displays it through the display screen 6. The use of the infrared ranging probe 5 can realize high-precision and high-speed detection and measurement, and can achieve micron-level accuracy and millisecond-level response speed, ensuring the measurement accuracy of the aperture.
[0029] In this embodiment, Figure 2 、 Figure 3 and Figure 4 As shown, an adjusting cavity 14 is provided inside the adjusting member 11, a driving motor 12 is fixedly installed on the side of the adjusting member 11, a screw rod 13 is fixedly connected to the output end of the driving motor 12, the screw rod 13 passes through the side of the adjusting member 11 and the screw rod 13 and the adjusting member 11 are rotatably connected, a moving block 16 is slidably connected in the adjusting cavity 14, the moving block 16 and the screw rod 13 are threadedly connected, the moving block 16 is fixedly connected to the clamping block 18 through the connecting block 17, and the side of the clamping block 18 is provided with a mold body 15, and the side of the mold body 15 and the clamping block 18 are in contact with each other. The bottom of the clamping block 18 is slidably connected to the adjusting member 11, a sliding groove 19 is provided inside the clamping block 18, a limiting block 22 is provided on the top of the clamping block 18, the bottom of the limiting block 22 is fitted with the top of the mold body 15, the bottom of the limiting block 22 is fixedly connected to a sliding rod 21, a piston plate is provided at the bottom of the sliding rod 21, the piston plate and the sliding groove 19 are slidably connected, a first spring 20 is provided on the outside of the sliding rod 21, one end of the first spring 20 is elastically connected to the inside of the sliding groove 19, and the other end of the first spring 20 is elastically connected to the piston plate.
[0030] Among them, by setting the support frame 10, the adjustment member 11, the drive motor 12 and the screw 13, etc., a positioning assembly is formed, which can position the mold body 15, ensure the repeatability and consistency of the mold aperture measurement, and avoid measurement errors caused by position changes. When measurement is required, the drive motor 12 on the side of the adjustment member 11 is controlled to move the clamping block 18 on one side, and then the mold body 15 is placed in the groove of the unmoved clamping block 18. If the height of the mold body 15 is higher than the height of the clamping block 18, the limit block 22 is pulled upward to clamp the mold body 15 to the clamping block 18 and then release it. At this time, the slide bar 21 is reset under the action of the rebound of the first spring 20, and the limit block 22 moves and abuts the top of the mold body 15. After clamping is completed, the drive motor 12 is controlled to move the moving clamping block 18 to the middle, and the limit block 22 on this side is pulled upward until the mold body 15 and the clamping block 18 are fitted and then released, thereby realizing the positioning of the mold body 15, so that the mold body 15 is in a fixed position, reducing the repeated measurement and adjustment time caused by inaccurate measurement, thereby improving production efficiency, and at the same time, avoiding measurement errors caused by position changes.
[0031] The working process of the present utility model: When a wire drawing die aperture measuring system designed by the present invention is working, when measurement is required, the driving motor 12 on the side of the adjusting part 11 is controlled to move the clamping block 18 on one side, and then the die body 15 is placed in the groove of the unmoved clamping block 18. If the height of the die body 15 is higher than the height of the clamping block 18, the limit block 22 is pulled upward, and the die body 15 is clamped into the clamping block 18 and then released. At this time, the slide bar 21 is reset under the action of the rebound of the first spring 20, and the limit block 22 moves and abuts against the top of the die body 15. After clamping is completed, the driving motor 12 is controlled to move the moving clamping block 18 to the middle, and the limit block 22 on this side is pulled upward until the die body 15 and the clamping block 18 are fitted and then released, thereby realizing the positioning of the die body 15, so that the die The mold body 15 is in a fixed position, and then the lifting and lowering of the lifting part 3 is controlled. The bottom of the measuring rod 4 gradually penetrates into the aperture of the mold body 15. At this time, the measuring block 8 gradually approaches the measuring rod 4 under the restriction of the hole wall, and the pressure spring 9 is compressed and deformed, exerting pressure on the measuring block 8, thereby ensuring the vertical fixation of the measuring component and the mold body 15, so that the infrared ranging probe 5 can perform stable measurement. The infrared ranging probe 5 transmits and receives infrared signals and transmits them to the single-chip microcomputer. The A / D converter on the single-chip microcomputer converts the analog signal into a digital signal. At this time, the single-chip microcomputer obtains the digital signal, calculates the distance value and displays it through the display screen 6. The use of the infrared ranging probe 5 can achieve high-precision and high-speed detection and measurement, and can achieve micron-level accuracy and millisecond-level response speed, ensuring the measurement accuracy of the aperture.
[0032] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A wire drawing die aperture measurement system, comprising a measuring table (1), characterized in that: The top of the measuring platform (1) is fixedly connected to a lifting member (3), the top of the lifting member (3) is fixedly connected to a fixing plate (2), the top of the measuring platform (1) is fixedly connected to a measuring rod (4), a single chip microcomputer is arranged inside the measuring rod (4), a display screen (6) is arranged on the side of the measuring rod (4), infrared ranging probes (5) are respectively arranged on both sides of the measuring rod (4), a rotating groove (7) is opened on both sides of the measuring rod (4), a measuring block (8) is rotatably connected in the rotating groove (7), a pressure spring (9) is arranged on the side of the measuring block (8), one end of the pressure spring (9) is elastically connected to the inside of the rotating groove (7), and the other end of the pressure spring (9) is elastically connected to the side of the measuring block (8).
2. A wire drawing die aperture measurement system according to claim 1, characterized in that: The top of the measuring platform (1) is fixedly connected to an adjusting member (11) via a support frame (10), an adjusting cavity (14) is provided inside the adjusting member (11), a driving motor (12) is fixedly mounted on the side of the adjusting member (11), an output end of the driving motor (12) is fixedly connected to a screw rod (13), the screw rod (13) passes through the side of the adjusting member (11), and the screw rod (13) and the adjusting member (11) are rotatably connected.
3. A wire drawing die aperture measurement system according to claim 2, characterized in that: A moving block (16) is slidably connected in the adjusting cavity (14), the moving block (16) and the screw rod (13) are threadedly connected, the moving block (16) is fixedly connected to the clamping block (18) via the connecting block (17), the side of the clamping block (18) is provided with a mold body (15), the side of the mold body (15) and the clamping block (18) are fitted, and the bottom of the clamping block (18) is slidably connected to the adjusting member (11).
4. A wire drawing die aperture measurement system according to claim 3, characterized in that: A sliding groove (19) is provided inside the clamping block (18), and a limiting block (22) is provided on the top of the clamping block (18), wherein the bottom of the limiting block (22) is fitted with the top of the mold body (15).
5. A wire drawing die aperture measurement system according to claim 4, characterized in that: The bottom of the limit block (22) is fixedly connected to a slide rod (21), the bottom of the slide rod (21) is provided with a piston plate, the piston plate and the slide groove (19) are slidably connected, and a first spring (20) is provided on the outside of the slide rod (21).
6. A wire drawing die aperture measurement system according to claim 5, characterized in that: One end of the first spring (20) is elastically connected to the interior of the sliding groove (19), and the other end of the first spring (20) is elastically connected to the piston plate.
7. The wire drawing die aperture measurement system according to claim 1, characterized in that: The infrared distance measuring probe (5) comprises a receiving module and a transmitting module. The infrared distance measuring probe (5) is electrically connected to the single chip microcomputer, and the display screen (6) is electrically connected to the single chip microcomputer.
8. The wire drawing die aperture measurement system according to claim 1, characterized in that: The single chip microcomputer adopts ultra-large scale integrated circuit technology, and is a chip structure integrating a central processing unit CPU with data processing capability, a random access memory RAM, a read-only memory ROM, a timer / counter, and an A / D converter circuit.
Citation Information
Patent Citations
Measuring device for central aperture of wire-drawing die
CN215893479U