Dynamic impact testing device for toy car

By designing a dynamic impact testing device for toy vehicles driven by servo motors, the existing devices have been solved in the problem of insufficient stability and safety, and accurate dynamic impact performance testing is achieved, which is suitable for safety assessment of various toy types.

CN223205101UActive Publication Date: 2025-08-08INTERTEK TESTING SERVICES
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Patent Information

Application Number
CN202422223498.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-11
Publication Date
2025-08-08
Estimated Expiration
2034-09-11

AI Technical Summary

Technical Problem

The existing dynamic impact testing devices of toy vehicles have shortcomings in terms of stability and safety, making it difficult to effectively simulate actual use, resulting in inaccurate test results and poor repetition.

Method used

A test device including sample mounting plate, sample support rod, support plate, slide rail, synchronous belt linear guide rail, pulley set, servo motor, speed sensor, power-off inductor, impact block, balanced guide rail and PLC control cabinet was designed. The servo motor drives the sample to impact the impact block at a certain speed, and simulates the actual use scenarios with load weights to achieve accurate testing.

Benefits of technology

The device can stably and reliably simulate the dynamic impact performance of the toy car, with accurate test results, good repeatability and simple operation. It is suitable for various types of riding toys and meet safety assessment needs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a dynamic impact testing device for a toy car. Comprising a sample mounting plate, a sample supporting rod, a supporting plate, a fixing plate, two sliding rails, a double-synchronous-belt linear guide rail, a belt pulley set, a servo motor, a speed sensor, a power-off sensor, an impact block, a balance guide rail, a traction sliding block and a PLC control cabinet, the sample mounting plate is fixed to the fixing plate, and the two ends of the fixing plate are fixedly connected with the two sliding rails respectively; the two sliding rails are fixedly connected with sliding blocks of the double-synchronous-belt linear guide rail respectively, the belt pulley set is synchronously connected with the double-synchronous-belt linear guide rail, the servo motor is connected with the belt pulley set, the two ends of the supporting plate are fixed to the two sliding rails, the sample supporting rod is arranged on the supporting plate, and the speed sensor is located at the middle section position of the double-synchronous-belt linear guide rail. The power-off inductor is located between the impact block and the speed inductor. And the servo motor, the speed sensor and the power-off sensor are in electrical or signal connection with the PLC control cabinet. The device is convenient to operate, and the testing process is stable, reliable and durable.
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Description

Technical Field

[0001] The utility model relates to the technical field of dynamic impact testing equipment for toy vehicles. Background Art

[0002] In actual use scenarios, it is foreseeable that children will have accidents while operating toy cars while playing. When accidents occur, toy cars hit common obstacles on the ground such as steps, thresholds, stones, etc., causing the front wheel to break or fall off, resulting in mechanical failure, which accounts for the vast majority of cases. The above-mentioned failure of the physical strength of riding toys in dynamic use can lead to the falling of children's roller skate wheels, the breaking of scooter steering rods, and the falling of parts, which may cause children to fall suddenly. The injuries or even fatal accidents caused by broken parts stabbing children have prompted toy standards in various countries to have strict requirements for the dynamic impact performance of riding toys. Therefore, it is necessary to conduct quality testing on riding toys entering the market to determine the quality of products during their use period and ensure their safety.

[0003] In response to this market demand, the applicant developed a dynamic impact performance testing device for ride-on toys in 2019, patent number CN201921059797.7. This device uses a servo motor to drive a traction rope to pull the ride-on toy back, which then hits an obstacle to simulate a toy car crash. This device can meet the testing requirements of different types of ride-on toys. However, after extensive and long-term testing, the applicant discovered that the device had some shortcomings in terms of stability. Utility Model Content

[0004] The purpose of this utility model is to provide a new toy car dynamic impact test device in response to the above-mentioned existing technical situation, so as to effectively evaluate the quality and safety performance of riding toys.

[0005] In order to achieve the above-mentioned purpose, the technical solution adopted by the present utility model is as follows:

[0006] A toy car dynamic impact test device includes a sample mounting plate, a sample support rod, a support plate, a fixed plate, two slide rails, a dual synchronous belt linear guide rail, a pulley group, a servo motor, a speed sensor, a power off sensor, an impact block, a balance guide rail, a traction slider and a PLC control cabinet. The sample mounting plate is fixed to the fixed plate, and the two ends of the fixed plate are fixedly connected to the two slide rails; the two slide rails are respectively and parallelly arranged on the inner side of the dual synchronous belt linear guide rail, and the two slide rails are respectively fixedly connected to the sliders of the dual synchronous belt linear guide rail; the pulley group is synchronously connected to the dual synchronous belt linear guide rail through a belt, and the output shaft of the servo motor is connected to the active shaft of the pulley group through a coupling. The two ends of the support plate are respectively fixed on the two slide rails, the sample support rod is arranged on the support plate, and the impact block is arranged at the end of the dual synchronous belt linear guide, which is perpendicular to the dual synchronous belt linear guide; the speed sensor and the power-off sensor are respectively arranged above the synchronous belt linear guide, the speed sensor is located in the middle position of the synchronous belt linear guide, and the power-off sensor is located between the impact block and the speed sensor; the balancing guide rail is an aerial guide rail, which is arranged directly above the dual synchronous belt linear guide; the traction slider is arranged on the balancing guide rail for suspending the load weight; the servo motor, speed sensor and power-off sensor are electrically or signal connected to the PLC control cabinet.

[0007] Furthermore, the sample support rods include a base plate, an adjustment plate, and a tree-shaped rod. The adjustment plate is vertically fixed to the base plate, and the adjustment plate is provided with an arc-shaped long waist hole. The bottom of the tree-shaped rod is connected to the adjustment plate via a bolt passing through the long waist hole. Furthermore, the sample support rods are provided in pairs.

[0008] Furthermore, the sample support rod also includes two baffles, which are respectively arranged on the outside of the tree-shaped rod.

[0009] Furthermore, the tree-shaped pole is a telescopic pole.

[0010] Furthermore, the impact blocks are impact block sets of standard height.

[0011] Furthermore, it also includes a load weight with a standard weight of 100 pounds; further, the load weight is 5 standard weight blocks of 50 pounds.

[0012] Beneficial effects of the utility model:

[0013] The toy car dynamic impact test device provided by the utility model can simulate usage tests more strictly than actual usage conditions. After loading a set load on the sample, an impact test is performed at a certain speed, thereby testing the impact resistance of the ride-on toy body. The test results are accurate and repeatable.

[0014] At the same time, the testing device of the utility model is easy to operate and adjustable, and can meet the testing requirements of various types of riding toys; the testing process is stable and reliable, the testing device is durable, and does not require special maintenance.

[0015] The technical solution of the present utility model is illustrated below with reference to the accompanying drawings and embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a structural schematic diagram of a toy car dynamic impact testing device provided by an embodiment of the utility model.

[0017] Figure 2 It is a schematic diagram of the structure of a sample support rod of a toy car dynamic impact testing device provided by an embodiment of the present utility model.

[0018] Description of reference numerals:

[0019] 1 Sample mounting plate

[0020] 2 sample support rod, 201 bottom plate, 202 adjustment plate, 202a long waist hole, 203 tree-shaped rod

[0021] 204 baffle

[0022] 3 support plates, 4 fixed plates, 5 slide rails, 6 synchronous belt linear guide rails, 7 pulley sets

[0023] 8 servo motor, 9 speed sensor, 10 power failure sensor, 11 impact block, 12 balance rail

[0024] 13 traction slider, 14 PLC control cabinet DETAILED DESCRIPTION

[0025] The specific embodiments described herein are only used to explain the technical solutions of this patent, and are not intended to limit the disclosed technical solutions. It should also be noted that, for ease of description, the accompanying drawings only show parts related to the technical solutions of this application, rather than all structures.

[0026] Before discussing the exemplary embodiments in more detail, it should be mentioned that the structures of the device components and / or modules themselves mentioned in the embodiments, if not described in detail, can be understood by those skilled in the art based on existing public technologies or commercially available products.

[0027] refer to Figure 1, this embodiment provides a toy car dynamic impact testing device, including a sample mounting plate 1, a sample support rod 2, a support plate 3, a fixed plate 4, two slide rails 5, a dual synchronous belt linear guide 6, a pulley group 7, a servo motor 8, a speed sensor 9, a power-off sensor 10, an impact block 11, a balance guide 12, a traction slider 13 and a PLC control cabinet 14, wherein the sample mounting plate 1 is fixed on the fixed plate 4, and the two ends of the fixed plate 4 are fixedly connected to the two slide rails 5; the two slide rails 5 are respectively and parallelly arranged on the inner side of the dual synchronous belt linear guide 6, and the two slide rails 5 are respectively fixedly connected to the sliders of the dual synchronous belt linear guide 6; the pulley group 7 is synchronously connected to the dual synchronous belt linear guide 6 through a belt, and the output shaft of the servo motor 8 is connected to the driving wheel of the pulley group 7 through a coupling, the two ends of the support plate 3 are respectively fixed on the two slide rails 5, the sample support rod 2 is arranged on the support plate 3, and the impact block 11 is arranged at the end of the dual synchronous belt linear guide 6, and is perpendicular to the dual synchronous belt linear guide 6;

[0028] The speed sensor 9 and the power-off sensor 10 are respectively arranged above the synchronous belt linear guide 6, the speed sensor 9 is located in the middle section of the synchronous belt linear guide 6, and the power-off sensor 10 is located between the impact block 11 and the speed sensor 9; the balancing guide rail 12 is an aerial guide rail, which is arranged directly above the dual synchronous belt linear guide 6; the traction slider 13 is arranged on the balancing guide rail 12 and is used to suspend the load weight; the servo motor 8, the speed sensor 9 and the power-off sensor 10 are electrically or signal-connected to the PLC control cabinet 14.

[0029] refer to Figure 2 This embodiment further provides a sample support rod 2 comprising a base plate 201, an adjustment plate 202, and a tree-shaped rod 203. The adjustment plate 202 is vertically fixed to the base plate 201 and has an arc-shaped long waist hole 202a. The bottom of the tree-shaped rod 203 is connected to the adjustment plate 202 via a bolt passing through the long waist hole 202a. To more stably hang the sample, the sample support rods 2 are preferably arranged in pairs.

[0030] In order to keep the sample in a relatively stable state before it moves forward and hits the impact block, baffles 204 may be further provided on the outside of the two tree-shaped rods 203 .

[0031] Another preferred solution is to configure the main body of the tree-shaped rod 203 as a telescopic rod, the length of which can be adjusted to accommodate the support of samples of different sizes.

[0032] The impact block 11 is preferably a module formed by connecting impact blocks of standard height, which is laterally arranged at the end of the synchronous belt linear guide 6 to meet the collision of various positions of the front end of the sample.

[0033] The standard weight of the load is 100 pounds, and you can prepare multiple 50-pound standard weight blocks for combined use or as a backup. During testing, load them onto the sample as needed.

[0034] During the test,

[0035] First, place the front end of the ride-on toy vertically downward on the sample fixing plate, and then hang or fix the rear end to the support rod;

[0036] Then place the selected load weight into the sample and tie it with a rope. The other end of the rope is hung on the traction slider to ensure safety during impact.

[0037] Set the test speed and number of times, then start the servo motor to begin the test. The sample mounting plate drives the sample toward the impact block. When it reaches the power-off sensor, the servo motor stops. The sample's front end, driven by inertia, continues to move forward and impact the impact block. This cycle repeats.

[0038] When the set number of tests is completed, if the sample has no deformation or cracking, the test passes; otherwise, the test fails.

[0039] Compared with existing testing equipment, the testing device of the utility model has made further improvements in stability and safety, is easier to operate and more reliable, and can meet the requirements of testing and evaluating various riding toys.

Claims

1. A toy car dynamic impact test device, comprising a servo motor (8), a speed sensor (9), a power failure sensor (10), an impact block (11), a balancing guide rail (12), a traction slider (13) and a PLC control cabinet (14), characterized in that: The sample mounting plate (1) is fixed on the fixing plate (4), and the two ends of the fixing plate (4) are fixedly connected to the two slide rails (5); the two slide rails (5) are arranged in parallel on the inner side of the dual synchronous belt linear guide rail (6), and the two slide rails (5) are fixedly connected to the sliders of the dual synchronous belt linear guide rail (6); the pulley group (7) is synchronously connected to the dual synchronous belt linear guide rail (6) through a belt, and the output shaft of the servo motor (8) is connected to the driving wheel of the pulley group (7) through a coupling, and the two ends of the support plate (3) are fixed on the two slide rails (5). The rod (2) is arranged on the support plate (3); the impact block (11) is arranged at the end of the dual synchronous belt linear guide (6) and is perpendicular to the dual synchronous belt linear guide (6); the speed sensor (9) and the power-off sensor (10) are respectively arranged above the synchronous belt linear guide (6), the speed sensor (9) is located in the middle of the synchronous belt linear guide (6), and the power-off sensor (10) is located between the impact block (11) and the speed sensor (9); the balancing guide rail (12) is an aerial guide rail and is arranged just above the dual synchronous belt linear guide (6); the traction slider (13) is arranged on the balancing guide rail (12) and is used to suspend a load weight; the servo motor (8), the speed sensor (9) and the power-off sensor (10) are electrically or signal-connected to a PLC control cabinet (14).

2. The toy car dynamic impact testing device according to claim 1, wherein: The sample support rod (2) includes a base plate (201), an adjustment plate (202) and a tree-shaped rod (203). The adjustment plate (202) is vertically fixed on the base plate (201). An arc-shaped long waist hole (202a) is provided on the adjustment plate (202). The bottom of the tree-shaped rod (203) is connected to the adjustment plate (202) via a bolt passing through the long waist hole (202a).

3. The toy car dynamic impact testing device according to claim 2, wherein: The tree-shaped pole (203) is a telescopic pole.

4. The toy car dynamic impact testing device according to claim 2, wherein: The utility model further comprises a baffle (204) which is arranged on the outer side of the tree-shaped pole (203).

5. The toy car dynamic impact testing device according to any one of claims 1 to 4, characterized in that: The sample support rods (2) are arranged in pairs.

6. The toy car dynamic impact testing device according to claim 5, wherein: The load weights are multiple 50-pound standard weight blocks.

7. The toy car dynamic impact testing device according to claim 5, wherein: The impact block (11) is an impact block group of standard height.

Citation Information

Patent Citations

  • Dynamic impact performance testing device for riding toys

    CN209858167U