Optical element surface type detection device
By designing support components, pick-up and discharge components and drive components, the automatic loading and unloading of optical component detection devices and the synchronous detection of multiple products are achieved, solving the problems of low efficiency of manual loading and single detection in the prior art, and improving detection efficiency and stability.
Patent Information
- Application Number
- CN202422274020.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-18
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2034-09-18
AI Technical Summary
The existing optical component detection device requires manual feeding and can only detect a single optical component, resulting in insufficiency of detection.
An optical element surface detection device is designed, adopting a support assembly and a material pick-up and discharge assembly. The support assembly consists of three supporting oblique blocks. A rubber pad and positioning assembly are provided on the top of the supporting oblique block to stabilize the product. The material pick-up and discharge assembly realizes automatic loading and unloading through a robotic arm and an electric jaw; the driving assembly drives the moving plate to move through a screw and a speed reduction motor to realize synchronous scanning of multiple products.
It realizes automatic loading and unloading of the equipment and synchronous inspection of multiple products, improves detection efficiency and stability, and enhances the practicality and detection accuracy of the equipment.
Smart Images

Figure CN223205107U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of optical element detection, and more specifically to a surface detection device for an optical element. Background Art
[0002] Optical parts, also known as optical elements, are the basic building blocks of optical systems. Most optical parts, such as lenses, prisms, and mirrors, function to form images. Lenses are optical components made of transparent materials. Convex lenses are thicker in the middle and thinner at the edges, and come in three types: biconvex, plano-convex, and concave-convex. Concave lenses are thinner in the middle and thicker at the edges, and come in three types: biconcave, plano-concave, and convex-concave. Lenses play an important role in astronomy, military affairs, transportation, medicine, art, and other fields. After lens production, their surface shape needs to be inspected. Optical element surface shape inspection is the process of checking the surface smoothness, flatness, and presence of scratches and cracks.
[0003] Some existing optical component inspection devices rely on manual loading and can only inspect a single optical component at a time, which reduces the inspection effect of the equipment. Therefore, in order to solve the above problems, we propose an optical component surface inspection device. Utility Model Content
[0004] In order to solve the above problems, the present invention provides an optical element surface detection device, which adopts the following technical solutions:
[0005] An optical element surface detection device comprises a base, pillars are fixedly installed at the four corners of the bottom end of the base, a support frame is fixedly installed at the top end of the base, a first mounting slot is opened at the top end of the base, a movable plate is slidably installed at the top end of the base, two groups of symmetrically distributed support assemblies are provided at the top end of the movable plate, a first support plate and a second support plate are respectively provided on both sides of the base, a material picking and placing assembly is provided between the two first support plates and the second support plates, a driving assembly is provided between the movable plate and the base, and a scanning assembly is provided in the support frame;
[0006] The support assembly includes two groups of support oblique blocks arranged at the top of the movable plate. There are three support oblique blocks in the same group and they are distributed in a circular array at the top of the movable plate. A second mounting groove is provided in each of the support oblique blocks, and a positioning assembly is provided between the three support oblique blocks in the same group.
[0007] By adopting the above technical solution, when the equipment is used, the staff places the product in the existing placement structure, and then the staff moves the placement structure and the product synchronously to one side of the base, and then clamps the product through the material picking and placing assembly and places it on the support assembly. The support assembly is composed of three supporting inclined blocks, and a rubber pad is provided on the top inclined surface of the supporting inclined block, which can play a role in protecting the product. A positioning assembly is provided between the supporting inclined blocks in the same group, which can play a role in positioning and fixing the product, which is beneficial to maintaining the stability of the product during inspection. After the product is placed, the driving assembly drives the mobile plate to move the product to the bottom of the support frame, and the scanning assembly can be used to scan and inspect the product surface. After the product inspection is completed, the driving assembly drives the mobile plate to move the product out from under the support frame, and the material is unloaded through the material picking and placing assembly, which is beneficial to increase the efficiency of loading and unloading of the equipment, and the equipment can scan multiple products synchronously at a time, which is beneficial to increase the inspection efficiency of the equipment.
[0008] Furthermore, the material picking and placing assembly includes a first robotic arm rotatably mounted on the top of the first support plate, a second robotic arm rotatably mounted on the top of the second support plate, and electric grippers are provided at the ends of the first robotic arm and the second robotic arm.
[0009] By adopting the above technical solution, the first robotic arm, the second robotic arm and the electric gripper cooperate to play the role of loading and unloading. The first robotic arm and the second robotic arm can play the role of loading and unloading respectively, so that the equipment has the function of loading and unloading at the same time, which is beneficial to improving the detection efficiency of the equipment.
[0010] Furthermore, the driving assembly includes a first screw rotatably installed in the first mounting groove, a first support block is sleeved on the side wall of the first screw, the top of the first support block is fixedly connected to the bottom end of the movable plate, a mounting box is fixedly installed on one side of the base, a reduction motor is provided in the mounting box, one end of the first screw passes through the base and extends into the mounting box, and one end of the first screw passes through the mounting box and is fixedly connected to the end of the output shaft of the reduction motor.
[0011] By adopting the above technical solution, the first screw is driven to rotate by the reduction motor, and the first screw drives the first support block to slide in the first mounting groove. The first support block moves synchronously with the movable plate and the product, thereby conveying the product and facilitating subsequent scanning and detection of the equipment.
[0012] Furthermore, limit blocks are fixedly installed on both sides of the first support block, and the inner wall of the first installation groove is provided with a limit groove matching the limit block on the same side. Two symmetrically distributed sliders are fixedly installed on the bottom end of the movable plate, and a sliding groove matching the slider on the same side is provided at the top of the base.
[0013] By adopting the above technical solution, when the first support block slides in the first installation groove, the first support block slides in the limiting groove on the same side with the limiting block. The cooperation between the limiting block and the limiting groove is conducive to maintaining the stability of the movement of the first support block, and when the first support block moves with the movable plate, the movable plate slides in the sliding groove on the same side with the slider. The cooperation between the slider and the sliding groove is conducive to maintaining the stability of the movement of the movable plate.
[0014] Furthermore, the scanning assembly includes a mounting plate slidably installed in the support frame, a scanner is provided at the bottom of the mounting plate, two symmetrically distributed fill lights are provided at the bottom of the mounting plate, a cylinder is fixedly installed on the top of the support frame, the cylinder piston shaft slides through the support frame and is fixedly connected to the top of the mounting plate, and stabilizing blocks are fixedly installed on both sides of the mounting plate, and grooves matching the stabilizing blocks on the same side are opened on the inner walls of both sides of the support frame.
[0015] By adopting the above technical solution, when the product moves to the bottom of the support frame, the product is scanned and inspected by the scanner, and a fill light is provided under the mounting plate to serve as a supplementary light source, which is beneficial to improving the accuracy of equipment detection. The mounting plate can be driven by the cylinder to lift the scanner to adjust the distance between the scanner and the product. When the mounting plate is lifted or lowered, the mounting plate slides with the stabilizing block in the groove on the same side. The cooperation between the stabilizing block and the groove is beneficial to maintaining the stability of the lifting of the mounting plate.
[0016] Furthermore, the positioning assembly includes a second screw rotatably installed in the second mounting groove, the side wall of the second screw is sleeved with a second support block, the top of the second support block is fixedly installed with a baffle rod, the top of the baffle rod slides through the support oblique block of the same group, one end of the second screw passes through the support oblique block of the same group and is fixedly installed with a turntable, a handle is fixedly installed on the side of the turntable away from the support oblique block of the same group, a bolt is provided on the side of the turntable away from the support oblique block of the same group, and an anti-slip pad is provided on the side of the support oblique block close to the turntable of the same group, and the end of the bolt is threaded through the turntable of the same group and contacts with the side opposite to the anti-slip pad of the same group.
[0017] By adopting the above technical solution, the handle drives the turntable of the same group to rotate, the turntable drives the second screw of the same group to rotate, the second screw drives the second support block to slide in the second installation groove of the same group, and the second support block moves with the baffle rod of the same group. By adjusting the positions of the three baffle rods of the same group, it is convenient to clamp and position products of different sizes, which is beneficial to improving the practicality of the equipment. When the baffle rod position adjustment is completed, the anti-slip pad of the same group is squeezed by continuously rotating the bolt, thereby causing the anti-slip pad to deform. The friction force generated between the bolt and the anti-slip pad is used to fix the turntable, and then the baffle rod is fixed, which is beneficial to maintaining the stability of the equipment's positioning of the product. The side wall of the supporting inclined block is provided with a scale bar, which is convenient for the staff to adjust the position of the baffle rod.
[0018] Furthermore, balancing blocks are fixedly installed on both sides of the second supporting block, and the inner wall of the second mounting groove is provided with a balancing groove matching the balancing blocks in the same group.
[0019] By adopting the above technical solution, when the second support block slides in the second installation groove of the same group, the second support block slides with the balancing block in the balancing groove on the same side. The cooperation between the balancing block and the balancing groove is conducive to maintaining the sliding stability of the second support block.
[0020] In summary, the present invention has the following beneficial technical effects:
[0021] (1) In the present invention, the device automatically picks up and loads materials through the arrangement of the material taking and placing assembly, and the arrangement of two sets of support assemblies and positioning assemblies plays a role in supporting and fixing the product, which is beneficial to maintaining the stability of the product during inspection. The baffle provided in the supporting bevel block is adjusted in position by rotating the second screw, thereby facilitating the device to clamp and position products of different sizes.
[0022] (2) In the present invention, by setting up two groups of support components, the equipment can simultaneously detect multiple products at a time, which is conducive to improving the detection efficiency of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 This is a schematic structural diagram of an optical element surface detection device;
[0024] Figure 2 For this utility model Figure 1 A magnified view of middle A;
[0025] Figure 3 It is a cross-sectional view of the utility model;
[0026] Figure 4 It is a cross-sectional view of the supporting inclined block in the present invention.
[0027] Description of the numbers in the figure:
[0028] 1. Base; 2. Mounting box; 3. First mounting slot; 4. First support plate; 5. First robotic arm; 6. Electric gripper; 7. Support frame; 8. Scanner; 9. Fill light; 10. Mounting plate; 11. Cylinder; 12. Second robotic arm; 13. Support bevel block; 14. Second support plate; 15. Moving plate; 16. Turntable; 17. Bolt; 18. Stop rod; 19. Reducer motor; 20. First screw; 21. First support block; 22. Slider; 23. Second mounting slot; 24. Second screw; 25. Second support block. DETAILED DESCRIPTION
[0029] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention; it is obvious that the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0030] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "top / bottom," and the like, indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They are not intended to indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0031] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "provided with," "mounted / connected," and "connected" should be understood in a broad sense. For example, "connected" can mean a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be internal communication between two components. For those skilled in the art, the specific meanings of the above terms in this utility model can be understood according to the specific circumstances.
[0032] The following is combined with Figure 1-4 The utility model is described in further detail.
[0033] See also Figure 1-4, an optical element surface detection device, including a base 1, the four corners of the bottom end of the base 1 are fixedly installed with columns, the top of the base 1 is fixedly installed with a support frame 7, the top of the base 1 is provided with a first mounting groove 3, the top of the base 1 is slidably installed with a movable plate 15, the top of the movable plate 15 is provided with two groups of symmetrically distributed support components, the support component includes two groups of support oblique blocks 13 arranged at the top of the movable plate 15, the same group of support oblique blocks 13 are all three and are located at the top of the movable plate 15 in a ring array distribution, the support oblique blocks 13 are each provided with a second mounting groove 23, a positioning component is provided between the three support oblique blocks 13 in the same group, the positioning component includes a rotating mounting The second screw 24 in the second mounting groove 23 and the side wall of the second screw 24 are sleeved with a second support block 25, and the top of the second support block 25 is fixedly installed with a baffle rod 18, and the top of the baffle rod 18 slides through the same group of supporting inclined blocks 13, and one end of the second screw 24 passes through the same group of supporting inclined blocks 13 and is fixedly installed with a turntable 16, and a handle is fixedly installed on the side of the turntable 16 away from the same group of supporting inclined blocks 13, and a bolt 17 is provided on the side of the turntable 16 away from the same group of supporting inclined blocks 13, and an anti-slip pad is provided on the side of the supporting inclined blocks 13 close to the same group of turntable 16, and the end of the bolt 17 is threaded through the same group of turntable 16 and contacts with the side opposite to the same group of anti-slip pads.
[0034] The device plays the role of placing and supporting products through the setting of two groups of supporting components, which makes it convenient for the device to simultaneously test multiple products at one time. The handle drives the turntable 16 of the same group to rotate, and the turntable 16 drives the second screw 24 of the same group to rotate. The second screw 24 drives the second support block 25 to slide in the second mounting groove 23 of the same group, and the second support block 25 moves with the baffle 18 of the same group. By adjusting the positions of the three baffles 18 of the same group, it is convenient to clamp and position products of different sizes, which is beneficial to improving the practicality of the equipment. After the position adjustment of the baffle 18 is completed, the anti-slip pad of the same group is squeezed by continuously rotating the bolt 17, thereby causing the anti-slip pad to deform. The friction force generated between the bolt 17 and the anti-slip pad is used to fix the turntable 16, and then the baffle 18 is fixed, which is beneficial to maintaining the stability of the equipment in positioning the product. The side wall of the supporting inclined block 13 is provided with a scale bar, which is convenient for the staff to adjust the position of the baffle 18.
[0035] Balancing blocks are fixedly installed on both sides of the second support block 25, and the inner wall of the second mounting groove 23 is provided with a balancing groove that matches the balancing blocks of the same group. When the second support block 25 slides in the second mounting groove 23 of the same group, the second support block 25 slides with the balancing block in the balancing groove on the same side. The cooperation between the balancing block and the balancing groove is conducive to maintaining the sliding stability of the second support block 25.
[0036] A first support plate 4 and a second support plate 14 are respectively provided on both sides of the base 1, and a material picking and placing assembly is provided between the two first support plates 4 and the second support plates 14. The material picking and placing assembly includes a first robotic arm 5 rotatably mounted on the top of the first support plate 4, and a second robotic arm 12 rotatably mounted on the top of the second support plate 14. Electric clamps 6 are provided at the ends of the first robotic arm 5 and the second robotic arm 12. The staff places the product in the existing placement structure, and then the staff moves the placement structure and the product synchronously to one side of the base 1. Through the cooperation of the first robotic arm 5, the second robotic arm 12 and the electric clamp 6, the function of loading and unloading is played. The first robotic arm 5 and the second robotic arm 12 can play the role of loading and unloading respectively, so that the equipment has the function of loading and unloading at the same time, which is beneficial to improving the detection efficiency of the equipment.
[0037] A driving assembly is provided between the movable plate 15 and the base 1, and the driving assembly includes a first screw 20 rotatably installed in the first mounting groove 3, a first support block 21 is provided on the side wall of the first screw 20, and the top of the first support block 21 is fixedly connected to the bottom end of the movable plate 15. A mounting box 2 is fixedly installed on one side of the base 1, and a reduction motor 19 is provided in the mounting box 2. One end of the first screw 20 passes through the base 1 and extends into the mounting box 2. One end of the first screw 20 passes through the mounting box 2 and is fixedly connected to the end of the output shaft of the reduction motor 19. When the product is placed, the first screw is driven by the reduction motor 19 20 rotates, the first screw 20 drives the first support block 21 to slide in the first mounting groove 3, and the first support block 21 moves synchronously with the movable plate 15 and the product, which can play the role of conveying the product, and is convenient for subsequent scanning and detection of the equipment. When the product detection is completed, the first screw 20 is driven in the reverse direction by the reduction motor 19 to rotate, so that the movable plate 15 moves out from under the support frame 7 with the product, and the first robotic arm 5 loads and the second robotic arm 12 unloads, or the first robotic arm 5 unloads and the second robotic arm 12 loads, so that the equipment has the function of loading and unloading at the same time, which is beneficial to improving the loading and unloading efficiency of the equipment.
[0038] Limit blocks are fixedly installed on both sides of the first support block 21, and a limit groove matching the limit block on the same side is provided on the inner wall of the first installation groove 3. Two symmetrically distributed sliders 22 are fixedly installed on the bottom end of the movable plate 15, and a slide groove matching the slide block 22 on the same side is provided on the top of the base 1. When the first support block 21 is located in the first installation groove 3 and slides, the first support block 21 slides in the limit groove on the same side with the limit block. The cooperation between the limit block and the limit groove is conducive to maintaining the stability of the movement of the first support block 21, and when the first support block 21 moves with the movable plate 15, the movable plate 15 slides in the slide groove on the same side with the slider 22. The cooperation between the slider 22 and the slide groove is conducive to maintaining the stability of the movement of the movable plate 15.
[0039] A scanning assembly is provided in the support frame 7, which includes a mounting plate 10 slidably mounted in the support frame 7, a scanner 8 being provided at the bottom of the mounting plate 10, and two symmetrically distributed fill lights 9 being provided at the bottom of the mounting plate 10. After the top of the support frame 7 is fixedly installed, a cylinder 11 is installed, and the piston shaft of the cylinder 11 slides through the support frame 7 and is fixedly connected to the top of the mounting plate 10. Stable blocks are fixedly mounted on both sides of the mounting plate 10, and grooves matching the stable blocks on the same side are provided on the inner walls of both sides of the support frame 7. When the product moves to the bottom of the support frame 7, the scanner 8 is used to scan and detect the product, and a fill light 9 is provided under the mounting plate 10 to play the role of supplementary light source, which is beneficial to improving the accuracy of equipment detection, and the mounting plate 10 can be driven by the cylinder 11 to lift and lower the scanner 8 to adjust the distance between the scanner 8 and the product. When the mounting plate 10 is lifted or lowered, the mounting plate 10 slides in the groove on the same side with the stable block. The cooperation of the stable block and the groove is beneficial to maintaining the stability of the lifting of the mounting plate 10.
[0040] The implementation principle of the embodiment of the present utility model is as follows: when the equipment is in use, the staff places the product in the existing placement structure, and then the staff moves the placement structure and the product synchronously to one side of the base 1, and then clamps the product through the pick-up and discharge assembly and places it on the support assembly. The support assembly is composed of three supporting inclined blocks 13, and a rubber pad is provided at the top inclined surface of the supporting inclined block 13, which can play a role in protecting the product. A positioning assembly is provided between the supporting inclined blocks 13 in the same group, which can play a role in positioning and fixing the product, which is beneficial to maintaining the stability during product inspection. After the product is placed, the driving assembly drives the movable plate 15 to move the product to the bottom of the support frame 7, and the scanning assembly can be used to scan and inspect the product surface. After the product inspection is completed, the driving assembly drives the movable plate 15 to move the product out from under the support frame 7, and the material is unloaded through the pick-up and discharge assembly, which is beneficial to increase the efficiency of loading and unloading of the equipment, and the equipment can scan multiple products synchronously at a time, which is beneficial to increase the inspection efficiency of the equipment. When unqualified products appear, they can be picked out by the pick-up and discharge assembly.
[0041] The above are all preferred embodiments of the present invention, and are not intended to limit the scope of protection of the present invention. Therefore, any equivalent changes made based on the structure, shape, and principle of the present invention should be included in the scope of protection of the present invention.
Claims
1. An optical element surface detection device, comprising a base (1), characterized in that: The four corners of the bottom of the base (1) are fixedly mounted with uprights, the top of the base (1) is fixedly mounted with a support frame (7), the top of the base (1) is provided with a first mounting groove (3), the top of the base (1) is slidably mounted with a movable plate (15), the top of the movable plate (15) is provided with two groups of symmetrically distributed support components, the two sides of the base (1) are respectively provided with a first support plate (4) and a second support plate (14), a material taking and placing component is provided between the two first support plates (4) and the second support plates (14), a driving component is provided between the movable plate (15) and the base (1), and a scanning component is provided in the support frame (7); The support assembly comprises two groups of support oblique blocks (13) arranged at the top of the movable plate (15), wherein the support oblique blocks (13) in the same group are three and are arranged at the top of the movable plate (15) in a circular array, and a second mounting groove (23) is provided in each of the support oblique blocks (13), and a positioning assembly is provided between the three support oblique blocks (13) in the same group.
2. The optical element surface detection device according to claim 1, characterized in that: The material taking and placing assembly comprises a first mechanical arm (5) rotatably mounted on the top of a first support plate (4), a second mechanical arm (12) rotatably mounted on the top of the second support plate (14), and electric grippers (6) are provided at the ends of the first mechanical arm (5) and the second mechanical arm (12).
3. The optical element surface detection device according to claim 1, characterized in that: The driving assembly includes a first screw (20) rotatably mounted in a first mounting groove (3), a first support block (21) is sleeved on a side wall of the first screw (20), a top end of the first support block (21) is fixedly connected to a bottom end of the movable plate (15), a mounting box (2) is fixedly mounted on one side of the base (1), a reduction motor (19) is arranged in the mounting box (2), one end of the first screw (20) passes through the base (1) and extends into the mounting box (2), and one end of the first screw (20) passes through the mounting box (2) and is fixedly connected to an output shaft end of the reduction motor (19).
4. The optical element surface detection device according to claim 3, characterized in that: Limit blocks are fixedly installed on both sides of the first support block (21); the inner wall of the first installation groove (3) is provided with a limit groove matching the limit block on the same side; two symmetrically distributed sliders (22) are fixedly installed on the bottom end of the movable plate (15); and the top end of the base (1) is provided with a slide groove matching the slider (22) on the same side.
5. The optical component surface detection device according to claim 1, characterized in that: The scanning assembly comprises a mounting plate (10) which is slidably mounted in a support frame (7), a scanner (8) is provided at the bottom end of the mounting plate (10), two symmetrically distributed fill lights (9) are provided at the bottom end of the mounting plate (10), a cylinder (11) is fixedly mounted at the top end of the support frame (7), a piston shaft of the cylinder (11) slides through the support frame (7) and is fixedly connected to the top end of the mounting plate (10), stabilizing blocks are fixedly mounted on both sides of the mounting plate (10), and grooves matching the stabilizing blocks on the same side are provided on the inner walls of both sides of the support frame (7).
6. The optical component surface detection device according to claim 1, characterized in that: The positioning assembly includes a second screw rod (24) rotatably mounted in a second mounting groove (23), a second support block (25) is sleeved on a side wall of the second screw rod (24), a blocking rod (18) is fixedly mounted on the top of the second support block (25), the top of the blocking rod (18) slides through the support inclined block (13) of the same group, one end of the second screw rod (24) penetrates the support inclined block (13) of the same group and is fixedly mounted with a turntable (16), a handle is fixedly mounted on the side of the turntable (16) away from the support inclined block (13) of the same group, a bolt (17) is provided on the side of the turntable (16) away from the support inclined block (13) of the same group, an anti-slip pad is provided on the side of the support inclined block (13) close to the turntable (16) of the same group, and the end of the bolt (17) is threadedly penetrates the turntable (16) of the same group and contacts the side opposite to the anti-slip pad of the same group.
7. The optical element surface detection device according to claim 6, characterized in that: Balancing blocks are fixedly mounted on both sides of the second support block (25), and the inner wall of the second mounting groove (23) is provided with a balancing groove matching the balancing blocks of the same group.