Automobile wire harness stretching test bench

By designing the wiring harness protection guide and winding fixing mechanism of the automotive wiring harness tensile test bench, the problem of the wiring harness skin and the wire core is solved, and the stability and accuracy of the wiring harness tensile test are achieved.

CN223205236UActive Publication Date: 2025-08-08YANCHENG DAFENG QIHANG ELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202421934137.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-12
Publication Date
2025-08-08
Estimated Expiration
2034-08-12

AI Technical Summary

Technical Problem

In existing automotive wiring harness tensile tests, the wiring harness skin and the wire core are prone to relative disconnection, resulting in inaccurate tests.

Method used

An automobile wire harness tensile test bench is designed, including a wire harness protection guide mechanism, a winding wire harness fixing mechanism, a wire harness tensile displacement mechanism and a tensile testing mechanism. The guide wheel and the winding fixing mechanism are used to prevent the wire harness skin from being separated from the wire core, and the electric telescopic rod and winding mechanism are used to achieve stable pulling of the wire harness, and the force measuring instrument performs force reading.

Benefits of technology

The stable fixation and accurate force measurement of the wiring harness in tensile test are achieved, avoiding the relative separation between the wiring harness skin and the wire core, and improving the accuracy and reliability of the test.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an automobile wire harness stretching test bench which comprises a support, the support is provided with a wire harness protection guide mechanism, a winding type wire harness fixing mechanism, a wire harness stretching displacement mechanism and a tension test mechanism, the wire harness protection guide mechanism is arranged at the central position of the support, and the tension test mechanism is arranged at the central position of the support. The two winding type wire harness fixing mechanisms are arranged on the two sides of the wire harness protection guiding mechanism respectively and are in sliding connection with the supporting support, the wire harness stretching displacement mechanism is fixedly connected to one sides of the winding type wire harness fixing mechanisms and fixedly connected with the supporting support, the tension testing mechanism is arranged on the supporting support, and the tension testing mechanism is arranged on the supporting support. The wire harness is conveniently protected through the wire harness protection guide mechanism, the wire harness is conveniently fixed in a winding mode through the winding type wire harness fixing mechanism, the wire harness is also prevented from being fixed to a certain position, and the traction force is conveniently read through the dynamometer.
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Description

Technical Field

[0001] The utility model relates to the technical field of wire harness tensile testing, in particular to an automobile wire harness tensile testing platform. Background Art

[0002] The automotive wiring harness is the network body of the automotive circuit. After the automotive wiring harness is produced, the tensile performance of the automotive wiring harness needs to be tested to ensure that the quality of the automotive wiring harness is qualified.

[0003] In the existing tensile test of automobile wiring harnesses, the wiring harness is generally clamped and fixed by two clamps and then stretched to both sides for testing. When the wiring harness is fixed by the clamps, the wiring harness sheath and the wire core are easily separated due to the stretching of the wiring harness stretching displacement mechanism. To address the above problem, we propose an automobile wiring harness tensile test bench. Utility Model Content

[0004] The utility model aims to solve the problem in the prior art that relative peeling easily occurs between the wiring harness sheath and the wire core during stretching, and proposes an automobile wiring harness stretching test bench.

[0005] The utility model provides an automobile wiring harness tensile test bench, comprising a supporting bracket, on which a wiring harness protection guide mechanism, a winding wiring harness fixing mechanism, a wiring harness tensile displacement mechanism, and a tensile testing mechanism are provided. The wiring harness protection guide mechanism is arranged at the center of the supporting bracket, and the winding wiring harness fixing mechanism is provided with two groups, which are respectively arranged on both sides of the wiring harness protection guide mechanism. The winding wiring harness fixing mechanism is slidably connected to the supporting bracket, the wiring harness tensile displacement mechanism is fixed to one side of the winding wiring harness fixing mechanism and is fixed to the supporting bracket, and the tensile testing mechanism is arranged on the supporting bracket and is located at the lower end of the wiring harness protection guide mechanism.

[0006] As a further improvement of the present invention, the support bracket includes a support base plate, a support vertical rod, and a support horizontal plate. The support vertical rods are provided in two groups and are symmetrically arranged on both sides of the upper end of the support base plate. The support horizontal plate is fixed between the two support vertical rods.

[0007] As a further improvement of the present invention, a placement slot is provided on the supporting transverse plate, and the wire harness protection guide mechanism is provided in the placement slot. The wire harness protection guide mechanism includes a rotating shaft and a guide wheel. The rotating shaft is provided in the placement slot and is rotatably connected to the supporting transverse plate. The guide wheel is rotatably sleeved on the rotating shaft, and the outer surface of the guide wheel is an inner concave surface.

[0008] As a further improvement of the present invention, the winding wire harness fixing mechanism includes a support slide, a support strip, and a winding mechanism. The support slide is slidably mounted on the support cross plate, the support strip is fixed to the support slide, and the winding mechanism is fixed to the support strip.

[0009] As a further improvement of the present invention, the winding mechanism includes a winding shaft, a threaded sleeve, a winding pressure rod, and a pull hook. The winding shaft is fixed to the support strip, the threaded sleeve is threadedly connected to the winding shaft, the winding pressure rod is rotatably arranged on the threaded sleeve, and the pull hook is fixed to the winding pressure rod.

[0010] As a further improvement of the present invention, the wire harness stretching and displacement mechanism includes an electric telescopic rod and a connecting plate. The electric telescopic rod is fixed to the upper end surface of the support horizontal plate through a support seat. The connecting plate is fixed to the protruding end of the electric telescopic rod and is fixed to the support slide plate.

[0011] As a further improvement of the present invention, the tensile testing mechanism includes a fixing seat and a dynamometer. The fixing seat is fixed to the supporting base plate and is located at the lower end of the placement slot. The dynamometer is arranged in the fixing seat, and its upper end passes through the fixing seat.

[0012] The beneficial effects of the present invention are as follows: the present invention provides an automobile wiring harness tensile test bench, which facilitates protection of the wiring harness through a wiring harness protection guide mechanism, facilitates winding and fixing of the wiring harness through a winding wiring harness fixing mechanism, and also avoids the wiring harness being fixed in a certain place, and facilitates reading of the pulling force through a dynamometer. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0014] Figure 1 This is the structure of a vehicle wiring harness tensile test bench Figure 1 .

[0015] Figure 2 This is the structure of a vehicle wiring harness tensile test bench Figure 2 .

[0016] Figure 3 This is the structure of a vehicle wiring harness tensile test bench Figure 3 .

[0017] Figure 4 This is an enlarged view of point A of an automobile wiring harness tensile test bench according to the present invention.

[0018] Figure 5 This is an enlarged view of the winding wire harness fixing mechanism of an automobile wire harness tensile test bench of the utility model.

[0019] Figure 6 This is an enlarged view of point B of an automobile wiring harness tensile test bench of the present invention.

[0020] Figure 7 This is an enlarged view of point C of an automobile wiring harness tensile test bench according to the present invention.

[0021] Figure 8 This is an enlarged view of point D of an automobile wiring harness tensile test bench according to the present invention.

[0022] In the attached figure:

[0023] 1. Support bracket; 2. Wire harness protection guide mechanism; 3. Winding wire harness fixing mechanism; 4. Wire harness stretching and displacement mechanism; 5. Tensile testing mechanism; 6. Support base plate; 7. Support vertical rod; 8. Support horizontal plate; 9. Placement slot; 10. Rotating shaft; 11. Guide wheel; 12. Support slide plate; 13. Support strip plate; 14. Winding mechanism; 15. Winding shaft; 16. Threaded sleeve; 17. Winding pressure rod; 18. Pull hook; 19. Electric telescopic rod; 20. Connecting plate; 21. Fixing seat; 22. Dynamometer. DETAILED DESCRIPTION

[0024] In order to facilitate the understanding of the present invention, the present application will be described in more detail below with reference to the relevant drawings; preferred embodiments of the present invention are shown in the drawings, but the present invention can be implemented in many different forms and is not limited to the embodiments described herein; on the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thoroughly and comprehensively understood. It should be noted that the terms "vertical", "horizontal", "up", "down", "left", "right" and similar expressions used herein are for illustrative purposes only and do not represent the only implementation methods. Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those generally understood by technicians in the technical field of the present invention; the terms used herein in the specification of the present invention are only for the purpose of describing specific implementation methods and are not intended to limit the present invention; the term "and / or" used herein includes any and all combinations of one or more related listed items.

[0025] according to Figure 1The shown embodiment is a kind of automobile wiring harness tensile test bench, including a support bracket 1, on which a wiring harness protection guide mechanism 2, a winding wiring harness fixing mechanism 3, a wiring harness stretching and displacement mechanism 4, and a tension testing mechanism 5 are provided. The wiring harness protection guide mechanism 2 is arranged at the center position of the support bracket 1, and the winding wiring harness fixing mechanism 3 is provided with two groups, which are respectively arranged on both sides of the wiring harness protection guide mechanism 2. The winding wiring harness fixing mechanism 3 is slidingly connected to the support bracket 1, and the wiring harness stretching and displacement mechanism 4 is fixed to one side of the winding wiring harness fixing mechanism 3 and is fixed to the support bracket 1. The tension testing mechanism 5 is arranged on the support bracket 1 and is located at the lower end of the wiring harness protection guide mechanism 2. The wiring harness guide mechanism 2 avoids friction between the wiring harness and the support bracket 1. The winding wiring harness fixing mechanism 3 facilitates winding and fixing the wiring harness, the wiring harness stretching and displacement mechanism 4 facilitates pulling test on the wiring harness, and the tension testing mechanism 5 facilitates reading the pulling force.

[0026] The utility model is based on Figure 1 、 Figure 2 The support bracket 1 includes a support base plate 6, a support vertical rod 7, and a support horizontal plate 8. The support vertical rod 7 is provided in two groups and is symmetrically arranged on both sides of the upper end of the support base plate 6. The support horizontal plate 8 is fixed between the two support vertical rods 7.

[0027] The utility model is based on Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 The supporting transverse plate 8 is provided with a placement slot 9, and the wire harness protection guide mechanism 2 is provided in the placement slot 9. The wire harness protection guide mechanism 2 includes a rotating shaft 10 and a guide wheel 11. The rotating shaft 10 is provided in the placement slot 9 and is rotatably connected to the supporting transverse plate 8. The guide wheel 11 is rotatably sleeved on the rotating shaft 10. The outer surface of the guide wheel 11 is an inner concave surface. The guide wheel 11 avoids friction between the wire harness and the supporting transverse plate 8, which causes the wire harness to be damaged. The outer surface of the guide wheel 11 is an inner concave surface, which reduces the possibility of separation of the wire harness and the guide wheel 11.

[0028] The utility model is based on Figure 1 、 Figure 4 、 Figure 5 The winding type wire harness fixing mechanism 3 includes a supporting slide 12, a supporting strip 13, and a winding mechanism 14. The supporting slide 12 is slidably mounted on the supporting cross plate 8, the supporting strip 13 is fixedly connected to the supporting slide 12, and the winding mechanism 14 is fixedly connected to the supporting strip 13. The winding mechanism 14 facilitates winding and fixing the wire harness.

[0029] The utility model is based on Figure 5 、 Figure 6The winding mechanism 14 includes a winding shaft 15, a threaded sleeve 16, a winding pressure rod 17, and a hook 18. The winding shaft 15 is fixedly connected to the supporting strip 13, the threaded sleeve 16 is threadedly connected to the winding shaft 15, the winding pressure rod 17 is rotatably arranged on the threaded sleeve 16, and the hook 18 is fixed to the winding pressure rod 17. When the threaded sleeve 16 rotates, it drives the winding pressure rod 17 to rotate and move laterally, and the wire harness is wound on the winding shaft 15. Since the winding pressure rod 17 will move horizontally, the wire harness is prevented from being wound on the same place of the winding shaft 15.

[0030] The utility model is based on Figure 1 、 Figure 2 、 Figure 5 、 Figure 7 The wire harness stretching and displacement mechanism 4 includes an electric telescopic rod 19 and a connecting plate 20. The electric telescopic rod 19 is fixed to the upper end surface of the supporting horizontal plate 8 through a support seat. The connecting plate 20 is fixed to the protruding end of the electric telescopic rod 19 and is fixed to the supporting slide 12. When the electric telescopic rod 19 is started, it drives the connecting plate 20 to move, drives the supporting slide 12 to move, drives the winding mechanism 14 to move, and pulls the wire harness.

[0031] The utility model is based on Figure 1 、 Figure 2 、 Figure 4 、 Figure 8 The tensile testing mechanism 5 includes a fixing seat 21 and a dynamometer 22. The fixing seat 21 is fixedly connected to the supporting base plate 6 and is located at the lower end of the placement slot 9. The dynamometer 22 is arranged in the fixing seat 21, and its upper end passes through the fixing seat 21. The dynamometer 22 is placed in the fixing seat 21 to facilitate its placement and removal.

[0032] The principle of the present utility model is as follows: when in use, after the wire harness is bent, the middle part is arranged to pass through the dynamometer 22, and the two ends of the wire harness pass through the winding shaft 15 and the winding pressure rod 17, and then pass through the draw hook 18, and the threaded sleeve 16 is rotated. Since the threaded sleeve 16 is threadedly connected to the winding shaft 15, the threaded sleeve 16 will translate when it rotates, and the rotating and translating winding pressure rod 17 will press the wire harness around the surface of the winding shaft 15, thereby fixing the two ends of the wire harness. After fixation, the electric telescopic rod 19 starts to drive the supporting slide 12 to slide, and drives the winding mechanism 14 to move, and performs a pulling test on the wire harness. The pulling force can be read through the dynamometer 22.

[0033] The above description of the present invention and its embodiments is non-limiting. The drawings show only one embodiment of the present invention, and the actual structure is not limited thereto. In short, if a person skilled in the art is inspired by the above, and does not deviate from the purpose of the present invention, without inventive design, a structure and embodiment similar to the technical solution should fall within the scope of protection of the present invention.

Claims

1. An automobile wiring harness tensile test bench, comprising a support bracket (1), characterized in that: The support bracket (1) is provided with a wire harness protection guide mechanism (2), a winding wire harness fixing mechanism (3), a wire harness stretching and displacement mechanism (4), and a tension testing mechanism (5); the wire harness protection guide mechanism (2) is provided at the center of the support bracket (1); the winding wire harness fixing mechanism (3) is provided with two groups, which are respectively provided on both sides of the wire harness protection guide mechanism (2); the winding wire harness fixing mechanism (3) is slidably connected to the support bracket (1); the wire harness stretching and displacement mechanism (4) is fixed to one side of the winding wire harness fixing mechanism (3) and is fixed to the support bracket (1); the tension testing mechanism (5) is provided on the support bracket (1) and is located at the lower end of the wire harness protection guide mechanism (2).

2. The automotive wiring harness tensile test bench according to claim 1, characterized in that: The support bracket (1) comprises a support base plate (6), a support vertical rod (7), and a support horizontal plate (8). The support vertical rods (7) are provided in two groups and are symmetrically arranged on both sides of the upper end of the support base plate (6). The support horizontal plate (8) is fixed between the two support vertical rods (7).

3. The automotive wiring harness tensile test bench according to claim 2, characterized in that: The supporting transverse plate (8) is provided with a placement slot (9), the wiring harness protection guide mechanism (2) is arranged in the placement slot (9), the wiring harness protection guide mechanism (2) comprises a rotating shaft (10) and a guide wheel (11), the rotating shaft (10) is arranged in the placement slot (9) and is rotatably connected to the supporting transverse plate (8), the guide wheel (11) is rotatably sleeved on the rotating shaft (10), and the outer surface of the guide wheel (11) is an inner concave surface.

4. The automotive wiring harness tensile test bench according to claim 2, characterized in that: The winding harness fixing mechanism (3) comprises a supporting slide plate (12), a supporting strip plate (13), and a winding mechanism (14); the supporting slide plate (12) is slidably sleeved on the supporting transverse plate (8); the supporting strip plate (13) is fixedly connected to the supporting slide plate (12); and the winding mechanism (14) is fixedly connected to the supporting strip plate (13).

5. The automotive wiring harness tensile test bench according to claim 4, characterized in that: The winding mechanism (14) comprises a winding shaft (15), a threaded sleeve (16), a winding pressure rod (17), and a draw hook (18); the winding shaft (15) is fixedly connected to the supporting strip (13); the threaded sleeve (16) is threadedly connected to the winding shaft (15); the winding pressure rod (17) is rotatably arranged on the threaded sleeve (16); and the draw hook (18) is fixedly connected to the winding pressure rod (17).

6. The automotive wiring harness tensile test bench according to claim 4, characterized in that: The wire harness stretching and displacement mechanism (4) comprises an electric telescopic rod (19) and a connecting plate (20), wherein the electric telescopic rod (19) is fixed to the upper end surface of the supporting horizontal plate (8) via a supporting seat, and the connecting plate (20) is fixed to the protruding end of the electric telescopic rod (19) and is fixed to the supporting slide plate (12).

7. The automotive wiring harness tensile test bench according to claim 3, characterized in that: The tensile testing mechanism (5) comprises a fixing seat (21) and a dynamometer (22). The fixing seat (21) is fixed to the supporting base plate (6) and is located at the lower end of the placement slot (9). The dynamometer (22) is arranged in the fixing seat (21), and its upper end passes through the fixing seat (21).