Weaving traction bearing guide wheel optimizing device

By designing the braided traction bearing guide wheel optimization device, the problem of braided wire breaking caused by limiting the blank is solved, and the effect of reducing friction and improving production efficiency is achieved.

CN223206063UActive Publication Date: 2025-08-08GANZHOU JINXINNUO CABLE TECH
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Patent Information

Application Number
CN202422431958.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-09
Publication Date
2025-08-08
Estimated Expiration
2034-10-09

AI Technical Summary

Technical Problem

The limiting pads of existing braiding machines are likely to cause braided wires with low tensile strength to break during friction, affecting production efficiency and product quality.

Method used

Design a braided traction bearing guide wheel optimization device. Through theoretical calculations and strict structural design, the friction between the bearing guide wheel and the braided cable is reduced, and the bearing guide wheel is used to replace the traditional limiting pad to ensure that the braided wire is not scraped.

Benefits of technology

It effectively reduces the broken wire phenomenon of braided wire, improves production efficiency and product quality, and ensures the stability and tensile strength of braided wire.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of power line knitting production equipment, in particular to a knitting traction bearing guide wheel optimizing device which comprises a fixed connecting plate, a bearing guide wheel optimizing assembly and a silk fabric winding assembly. The bearing guide wheel optimization assembly comprises a guide wheel support, a fixing groove hole, an extending connecting thin plate, a limiting rotating shaft block, a traction wheel support, a connecting through hole, a fixing screw, a limiting rotating block and a traction wheel body. Guide wheel supports are welded to the lower ends of the fixed connecting plates. According to the utility model, through theoretical calculation and strict structural design, friction force between the bearing guide wheel and a braided cable is reduced, the purpose of preventing braided wires from being scraped off is achieved, through design options and actual verification, the bearing guide wheel is added, the phenomenon of wire breakage in the friction process of the braided wires outside the cable is avoided, and the service life of the braided wires is prolonged. The bearing guide wheel is used for limiting the braided cable, the braided wire cannot be scratched, and sheath breakdown caused by the scratched braided wire is prevented.
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Description

Technical Field

[0001] The utility model relates to the field of power line braiding production equipment, in particular to a braiding traction bearing guide wheel optimization device. Background Art

[0002] Braided traction bearing guide wheel is a mechanical component widely used in various mechanical systems. Its main function is to guide the rotation of the screw or nut, thereby converting it into linear motion. The structural design and material selection of the guide wheel directly affect the performance and life of the entire mechanical system.

[0003] The existing equipment is a device that prevents cable dislocation by installing a baffle on the traction wheel of the braiding machine. During the production process, due to the large friction between the baffle and the cable, the outer braiding wire is easily worn, and the braiding wire is broken. The broken wires need to be manually trimmed, resulting in low production efficiency, the risk of performance not meeting requirements, and no guarantee of product quality.

[0004] Therefore, the above-mentioned traditional limit baffles can effectively limit the braided cables, but for some braided wires with low tensile strength, the braided wires are often rubbed and broken. A braided traction bearing guide wheel can be designed, which has the functions of not breaking the wires, high efficiency, and stable external guide performance. Theoretical calculations and strict structural design are used to ensure that the friction between the bearing guide wheel and the braided cable is reduced, so as to achieve the purpose of not scraping the braided wires. Utility Model Content

[0005] In order to overcome the problem that the traditional limiting baffle can effectively limit the braided cable, but for some braided wires with low tensile strength, the braided wires are often rubbed and broken.

[0006] The technical solution of the utility model is: a braided traction bearing guide wheel optimization device, including a fixed connecting plate, a bearing guide wheel optimization component and a silk fabric winding component, the bearing guide wheel optimization component includes a guide wheel bracket, a fixed slot hole, an extended connecting thin plate, a limiting rotating shaft block, a traction wheel bracket, a connecting through hole, a fixing screw, a limiting rotating block, and a traction wheel body; the guide wheel bracket is welded to the lower end of the fixed connecting plate.

[0007] Preferably, through theoretical calculation and strict structural design, the friction between the bearing guide wheel and the braided cable is reduced to achieve the purpose of not scraping the braided wire. Through design options and actual verification, a bearing guide wheel is added to avoid the phenomenon of wire breakage during the friction of the outer guide braided wire of the cable. The traditional limit baffle can effectively limit the braided cable, but for some braided wires with low tensile strength, the braided wire is often rubbed and broken. Based on this problem, a bearing guide wheel is used to limit the braided cable without scratching the braided wire.

[0008] Preferably, a fixing slot is provided inside the guide wheel bracket; an extended connecting thin plate is fixedly connected to the front end of the guide wheel bracket, and the fixing slot of the guide wheel bracket is first aligned with the connecting through hole of the traction wheel bracket.

[0009] Preferably, the front end of the extended connecting plate is fixedly connected to the limited rotating shaft block; the side end of the guide wheel bracket is provided with a traction wheel bracket, and the bearing guide wheel body is locked with a fixing screw to lock the bearing guide wheel body.

[0010] Preferably, a connecting through hole is provided inside the traction wheel bracket; a fixing screw is provided inside the connecting through hole, and the side surface of the bearing guide wheel body should be close to the surface of the traction wheel body without any gap to prevent scratching the braided wire.

[0011] Preferably, a limit swivel block is provided at the side end of the traction wheel bracket; the side end of the limit swivel block is rotatably connected to the traction wheel body. After completing the installation of the bearing guide wheel body, check whether the bearing guide wheel body rotates sensitively. It must rotate sensitively to avoid scratching or breaking the braided wire.

[0012] Preferably, the silk fabric winding assembly includes a limiting engaging groove ring, a rotating wheel, a limiting protective plate, and a bearing guide wheel body. After confirming that the bearing guide wheel body rotates sensitively, the braided wire is wound around the traction wheel body for machine testing and verification.

[0013] Preferably, the outer side of the limit shaft block is rotatably connected to a limit locking groove ring; the outer side of the limit locking groove ring is connected to a rotating wheel; a limit protection plate is provided on the outer side of the rotating wheel; a bearing guide wheel body is provided inside the limit protection plate to verify whether the friction between the braided wire and the bearing guide wheel body will cause the braided wire to break. If there is no breakage, mass production can be carried out.

[0014] Beneficial effects of the utility model:

[0015] 1. This new braided traction bearing guide wheel optimization device uses theoretical calculations and strict structural design to ensure that the friction between the bearing guide wheel and the braided cable is reduced, so that the braided wire will not be scratched. Through design options and actual verification, the bearing guide wheel is added to avoid the phenomenon of wire breakage during the friction of the outer braided wire of the cable. Traditional limit blocks can effectively limit the position of braided cables, but for some braided wires with low tensile strength, the braided wires often break due to friction. Based on this problem, the bearing guide wheel is used to limit the braided cable without scratching the braided wire, preventing scratching of the braided wire and causing sheath penetration;

[0016] 2. First, align the fixing slot of the guide wheel bracket with the connecting hole of the traction wheel bracket, and lock the bearing guide wheel body with the fixing screw. When locking the bearing guide wheel body, the side of the bearing guide wheel body should be close to the surface of the traction wheel body without any gap to prevent scratching the braided wire;

[0017] 3. After completing the installation of the bearing guide wheel body, check whether the bearing guide wheel body rotates sensitively. It must rotate sensitively to avoid scratching or breaking the braided wire. After confirming that the bearing guide wheel body rotates sensitively, wrap the braided wire around the traction wheel body for a test run to verify whether the friction between the braided wire and the bearing guide wheel body will cause the braided wire to break. If there is no breakage, mass production can be carried out. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 What is shown is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 Shown is a schematic diagram of the structure of the bearing guide wheel optimization component of the present utility model;

[0020] Figure 3 Shown is a schematic diagram of the traction wheel bracket structure of the utility model;

[0021] Figure 4 Shown is a schematic diagram of the structure of the silk fabric winding component of the present invention.

[0022] Explanation of the accompanying reference numerals: 1. Fixed connecting plate; 201. Guide wheel bracket; 202. Fixed slot hole; 203. Extended connecting thin plate; 204. Limit rotating shaft block; 205. Traction wheel bracket; 206. Connecting through hole; 207. Fixing screw; 208. Limit rotating block; 209. Traction wheel body; 301. Limit engaging groove ring; 302. Rotating wheel; 303. Limit protective plate; 304. Bearing guide wheel body. DETAILED DESCRIPTION

[0023] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0024] See also Figures 1-4 The utility model provides an embodiment: a braided traction bearing guide wheel optimization device, including a fixed connecting plate 1, a bearing guide wheel optimization component and a silk fabric winding component, the bearing guide wheel optimization component includes a guide wheel bracket 201, a fixed slot hole 202, an extended connecting thin plate 203, a limiting rotating shaft block 204, a traction wheel bracket 205, a connecting through hole 206, a fixing screw 207, a limiting rotating block 208, and a traction wheel body 209; the guide wheel bracket 201 is welded to the lower end of the fixed connecting plate 1.

[0025] See also Figure 2-Figure 3206, and a fixing screw 207 is provided inside the connecting hole 206, and a limiting rotating block 208 is provided at the side end of the traction wheel bracket 205; the side end of the limiting rotating block 208 is rotatably connected to the traction wheel body 209. First, align the fixing slot 202 of the guide wheel bracket 201 with the connecting hole 206 of the traction wheel bracket 205, and lock the bearing guide wheel body 304 with the fixing screw 207. When locking the bearing guide wheel body 304, the side surface of the bearing guide wheel body 304 should be close to the surface of the traction wheel body 209 without any gap to prevent scratching the braided wire.

[0026] See also Figure 4 303, and the inner wall of the limiting protective plate 303 is provided with a plurality of protective plates 304.

[0027] When working, first align the fixing slot 202 of the guide wheel bracket 201 with the connecting through hole 206 of the traction wheel bracket 205, and lock the bearing guide wheel body 304 with the fixing screw 207. When locking the bearing guide wheel body 304, the side of the bearing guide wheel body 304 should be close to the surface of the traction wheel body 209 without any gap to prevent scratching the braided wire. After completing the installation of the bearing guide wheel body 304, check whether the bearing guide wheel body 304 rotates sensitively. It must rotate sensitively to avoid scratching or breaking the braided wire. After confirming that the bearing guide wheel body 304 rotates sensitively, wrap the braided wire around the traction wheel body 209 for a test machine verification to verify whether the friction between the braided wire and the bearing guide wheel body 304 will cause the braided wire to break. If it does not break, mass production can be carried out.

[0028] Through the above steps, theoretical calculations and strict structural design are used to ensure that the friction between the bearing guide wheel body 304 and the braided cable is reduced, so that the braided wire will not be scratched. Through design options and actual verification, the bearing guide wheel body 304 is added to avoid the phenomenon of wire breakage during the friction of the outer braided wire of the cable. The traditional limit baffle can effectively limit the braided cable, but for some braided wires with low tensile strength, it often causes the braided wire to break due to friction. Based on this problem, the bearing guide wheel body 304 is used to limit the braided cable without scratching the braided wire.

Claims

1. A braided traction bearing guide wheel optimization device, comprising a fixed connecting plate (1); characterized in that: The invention also includes a bearing guide wheel optimization component and a silk fabric winding component. The bearing guide wheel optimization component includes a guide wheel bracket (201), a fixing slot hole (202), an extended connecting thin plate (203), a position-limiting rotating shaft block (204), a traction wheel bracket (205), a connecting through hole (206), a fixing screw (207), a position-limiting rotating block (208), and a traction wheel body (209); the guide wheel bracket (201) is welded to the lower end of the fixed connecting plate (1).

2. The braided traction bearing guide wheel optimization device according to claim 1, characterized in that: A fixing slot (202) is provided inside the guide wheel bracket (201); and an extended connecting thin plate (203) is fixedly connected to the front end of the guide wheel bracket (201).

3. The braided traction bearing guide wheel optimization device according to claim 1, characterized in that: The front end of the extended connecting thin plate (203) is fixedly connected to the limited rotation shaft block (204); and the side end of the guide wheel bracket (201) is provided with a traction wheel bracket (205).

4. The braided traction bearing guide wheel optimization device according to claim 1, characterized in that: A connecting through hole (206) is provided inside the traction wheel bracket (205); a fixing screw (207) is provided inside the connecting through hole (206).

5. The braided traction bearing guide wheel optimization device according to claim 1, characterized in that: A limiting rotating block (208) is provided at a side end portion of the traction wheel bracket (205); and a side end portion of the limiting rotating block (208) is rotatably connected to a traction wheel body (209).

6. The braided traction bearing guide wheel optimization device according to claim 3, characterized in that: The silk fabric winding assembly comprises a limit engaging groove ring (301), a rotating wheel (302), a limit protection plate (303), and a bearing guide wheel body (304).

7. The braided traction bearing guide wheel optimization device according to claim 1, characterized in that: The outer side of the limiting rotating shaft block (204) is rotatably connected to the limiting engaging groove ring (301); the outer side of the limiting engaging groove ring (301) is connected to the rotating wheel (302); the outer side of the rotating wheel (302) is provided with a limiting protection plate (303); the inner side of the limiting protection plate (303) is provided with a bearing guide wheel body (304).