Electromagnetic wire conductor drying device

By introducing a pre-drying mechanism and a drying mechanism into the electromagnetic wire drying device, the combination of airflow swing and electric heating is used to solve the problem of time and uneven drying of electromagnetic wires, and an efficient and uniform drying effect is achieved.

CN223206064UActive Publication Date: 2025-08-08TIANJIN BAODING CABLE CO LTD
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Patent Information

Application Number
CN202421781222.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-26
Publication Date
2025-08-08
Estimated Expiration
2034-07-26

AI Technical Summary

Technical Problem

The existing electromagnetic wire drying device takes a long time, and some electromagnetic wires may overheat during the drying process, and it is difficult to ensure a uniform drying effect.

Method used

The pre-drying mechanism is introduced into the drying device, including a pre-heating box, conveying roller, guide ring, fan and exhaust duct. The surface moisture is reduced by air flow swing and pre-heating treatment, and combined with the electric heating wire and ring in the drying mechanism to achieve all-round heating to ensure drying uniformity.

Benefits of technology

The drying time is shortened, the drying efficiency is improved, the electromagnetic wire is heated, and the uniformity and quality of drying are ensured.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an electromagnetic wire conductor drying device which comprises a drying box and further comprises a pre-drying mechanism, the pre-drying mechanism is installed on one side of the surface of the drying box, and the pre-drying mechanism comprises a preheating box, a conveying roller, a guide ring, a draught fan, a flow dividing pipe, an exhaust pipe, a limiting ring and an exhaust hole. Conveying rollers are installed in the preheating box, guide rings are installed between the conveying rollers in a staggered mode, wave-shaped conveying of electromagnetic wires is achieved through the guide rings in the preheating box, meanwhile, part of airflow generated by operation of a draught fan is directly blown into the preheating box through a flow dividing pipe, and the airflow blows the electromagnetic wires so that the electromagnetic wires can swing when passing through the guide rings. And meanwhile, hot air flow in the drying box can enter the preheating box and then is discharged, preheating treatment on the electromagnetic wire is achieved through residual heat, water throwing treatment is matched, the follow-up drying time is greatly shortened, and the drying efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of electromagnetic wire processing, in particular to an electromagnetic wire conductor drying device. Background Art

[0002] Electromagnetic wire, also known as winding wire, is an insulated wire used to manufacture coils or windings in electrical products. Electromagnetic wire is usually divided into enameled wire, wrapped wire, varnish wrapped wire and inorganic insulated wire. In essence, an insulating layer is set on the surface of the copper conductor to play a role in mutual insulation. Before setting the insulating layer, the surface of the copper conductor needs to be cleaned to remove any oil stains and burrs that may exist on the surface of the copper conductor, as well as impurities such as copper powder remaining on the surface of the copper conductor after polishing. After cleaning, the cleaned electromagnetic wire needs to be dried.

[0003] The existing drying device for electromagnetic wire has the following disadvantages when in use: the existing electromagnetic wire drying device is an ordinary oven structure, and the electromagnetic wire is directly transported to the inside of the oven and dried by a heat source. Since the cleaned electromagnetic wire is dried directly and in order to ensure the drying quality and effect, the drying process takes a long time. Some electromagnetic wires will overheat during the drying process due to low water content. For this reason, we propose an electromagnetic wire conductor drying device. Utility Model Content

[0004] The main purpose of the utility model is to provide an electromagnetic wire conductor drying device, which can pre-dry the electromagnetic wire to be dried through a pre-drying mechanism arranged on one side of the drying box, reduce the surface moisture content, shorten the time of subsequent hot air drying, and effectively solve the problems in the background technology.

[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0006] A drying device for electromagnetic wire conductors includes a drying box and a pre-drying mechanism. The pre-drying mechanism is installed on one side of the surface of the drying box. The pre-drying mechanism includes a preheating box, a conveying roller, a guide ring, a fan, a diverter pipe, an exhaust pipe, a limit ring and an exhaust hole. Conveyor rollers are installed inside the preheating box and guide rings are staggered between the conveying rollers. The exhaust end of the fan is installed with a diverter pipe extending into the interior of the preheating box, and the end of the diverter pipe is obliquely provided with an exhaust pipe located at the top of the inner wall of the preheating box.

[0007] Furthermore, it also includes a drying mechanism. The drying mechanism is arranged inside the drying box, and the drying mechanism includes a connecting pipe, a heating wire, a ring and an annular exhaust slot. The discharge end of the fan is installed with a connecting pipe and the heating wire is installed inside the connecting pipe. The exhaust end of the connecting pipe is installed with a ring and the electromagnetic wire to be dried passes through the inside of the ring; when the fan is running, its exhaust end part enters the inside of the connecting pipe, and the heating wire assembly inside the connecting pipe is energized and heated to heat the airflow generated by the fan. The heated airflow enters the inside of the ring and is blown out from the annular exhaust slot. The electromagnetic wire passes through the inside of the ring, and the airflow blown out of the annular exhaust slot can be used to perform all-round drying treatment on the surface of the electromagnetic wire when passing through the ring to ensure drying uniformity.

[0008] Furthermore, a limiting ring for limiting the deflection range of the electromagnetic wire is installed on the outer periphery of the guide ring; the limiting ring on the outer periphery of the guide ring can limit the deflection range of the electromagnetic wire and prevent the electromagnetic wire from falling off.

[0009] Furthermore, both sides of the bottom of the preheating box are provided with exhaust holes for convenient exhaust of airflow; the airflow inside the drying box and the preheating box is discharged through the exhaust holes.

[0010] Furthermore, the air inlet end of the collar is connected to the interior of the connecting pipe, and an annular exhaust groove is provided on the surface of the collar facing the electromagnetic wire input end; the collar and the annular exhaust groove structure are used to achieve comprehensive drying of the periphery of the electromagnetic wire.

[0011] Compared with the prior art, the present invention has the following beneficial effects: the electromagnetic wire after cleaning enters the preheating box under the action of the conveying roller and then enters the drying box. The guide ring is used inside the preheating box to realize the wave-shaped conveying of the electromagnetic wire. At the same time, part of the airflow generated by the operation of the fan is directly blown into the preheating box through the diversion pipe. The electromagnetic wire is blown by the airflow so that it swings when passing between the guide rings, and the water droplets attached to its surface are thrown off to reduce the moisture content. At the same time, the hot air flow inside the drying box will also enter the preheating box and be discharged. The residual heat is used to realize the preheating treatment of the electromagnetic wire. Combined with the water removal treatment, the subsequent drying time is greatly shortened, the drying efficiency is improved, and the heating time of the electromagnetic wire is reduced. When the fan is running, the exhaust end part enters the connecting pipe. The electric heating wire assembly inside the connecting pipe is energized and heated to heat the airflow generated by the fan. The heated airflow enters the inside of the collar and is blown out from the annular exhaust groove. The electromagnetic wire passes through the collar. When passing through the collar, the airflow blown out of the annular exhaust groove can be used to perform a full-scale drying treatment on the surface of the electromagnetic wire to ensure drying uniformity. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 The utility model is a schematic diagram of the overall structure of an electromagnetic wire conductor drying device.

[0013] Figure 2The utility model is a schematic diagram of the internal structure of a drying box of an electromagnetic wire conductor drying device.

[0014] Figure 3 This is a schematic diagram of the internal exhaust pipe and guide ring structure of a preheating box of an electromagnetic wire conductor drying device of the utility model.

[0015] Figure 4 This is a schematic diagram of the ring structure of an electromagnetic wire conductor drying device of the present utility model.

[0016] In the figure: 1. Drying box; 2. Pre-drying mechanism; 201. Preheating box; 202. Conveyor roller; 203. Guide ring; 204. Fan; 205. Diverter pipe; 206. Exhaust pipe; 207. Limiting ring; 208. Exhaust hole; 3. Drying mechanism; 301. Connecting pipe; 302. Heating wire; 303. Sleeve ring; 304. Annular exhaust slot. DETAILED DESCRIPTION

[0017] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.

[0018] like Figure 1-4 As shown, a drying device for an electromagnetic wire conductor includes a drying box 1 and a pre-drying mechanism 2. The pre-drying mechanism 2 is installed on one side of the surface of the drying box 1. The pre-drying mechanism 2 includes a preheating box 201, a conveying roller 202, a guide ring 203, a fan 204, a diverter pipe 205, an exhaust pipe 206, a limit ring 207 and an exhaust hole 208. Conveyor rollers 202 are installed inside the preheating box 201, and guide rings 203 are staggered between the conveying rollers 202. The exhaust end of the fan 204 is installed with a diverter pipe 205 extending into the interior of the preheating box 201, and the end of the diverter pipe 205 is obliquely provided with an exhaust pipe 206 located at the top of the inner wall of the preheating box 201.

[0019] Wherein, it also includes a drying mechanism 3. The drying mechanism 3 is arranged inside the drying box 1, and the drying mechanism 3 includes a connecting pipe 301, a heating wire 302, a collar 303 and an annular exhaust slot 304. The discharge end of the fan 204 is installed with a connecting pipe 301 and the heating wire 302 is installed inside the connecting pipe 301. The exhaust end of the connecting pipe 301 is installed with a collar 303 and the electromagnetic wire to be dried passes through the inside of the collar 303; when the fan 204 is running, its exhaust end part enters the inside of the connecting pipe 301, and the heating wire 302 component inside the connecting pipe 301 is energized and heated to heat the airflow generated by the fan 204. The heated airflow enters the inside of the collar 303 and is blown out from the annular exhaust slot 304. The electromagnetic wire passes through the inside of the collar 303, and the airflow blown out of the annular exhaust slot 304 can be used to perform all-round drying treatment on the surface of the electromagnetic wire when passing through the collar 303 to ensure drying uniformity.

[0020] Among them, a limiting ring 207 is installed on the outer periphery of the guide ring 203 to limit the deviation range of the electromagnetic wire, and exhaust holes 208 are opened on both sides of the bottom of the preheating box 201 to facilitate the discharge of air flow; the limiting ring 207 on the outer periphery of the guide ring 203 can limit the deviation range of the electromagnetic wire to prevent the electromagnetic wire from falling off, and the air flow inside the drying box 1 and the preheating box 201 is discharged through the exhaust holes 208.

[0021] The air inlet end of the collar 303 is connected to the interior of the connecting tube 301, and an annular exhaust groove 304 is provided on the surface of the collar 303 facing the electromagnetic wire input end. The collar 303 and the annular exhaust groove 304 structure are used to achieve comprehensive drying of the periphery of the electromagnetic wire.

[0022] It should be noted that the present invention is a drying device for electromagnetic wire conductors. When in use, the cleaned electromagnetic wire enters the preheating box 201 under the action of the conveying roller 202 and then enters the drying box 1. The guide ring 203 is used inside the preheating box 201 to realize the wave-shaped conveying of the electromagnetic wire. At the same time, the airflow generated by the operation of the fan 204 is directly blown into the preheating box 201 through the diversion pipe 205. The airflow is used to blow the electromagnetic wire so that it swings when passing between the guide rings 203, and the water droplets attached to its surface are thrown off to reduce the moisture content. At the same time, the hot air flow inside the drying box 1 will also enter the preheating box 201 and be discharged. The residual heat is used to preheat the electromagnetic wire, and combined with the water-drying treatment, the subsequent drying time is greatly shortened, the drying efficiency is improved, and the heating time of the electromagnetic wire is reduced; when the fan 204 is running, its exhaust end part enters the interior of the connecting pipe 301, and the electric heating wire 302 component inside the connecting pipe 301 is energized and heated to heat the airflow generated by the fan 204, and the heated airflow enters the interior of the ring 303 and is blown out from the annular exhaust groove 304. The electromagnetic wire passes through the interior of the ring 303, and the airflow blown out of the annular exhaust groove 304 can be used to dry the surface of the electromagnetic wire in all directions when passing through the ring 303, so as to ensure the uniformity of drying.

[0023] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in this invention is defined by the appended claims and their equivalents.

Claims

1. An electromagnetic wire conductor drying device, comprising a drying box (1), characterized in that: The drying box (1) further comprises a pre-drying mechanism (2). The pre-drying mechanism (2) is installed on one side of the surface of the drying box (1). The pre-drying mechanism (2) comprises a preheating box (201), a conveying roller (202), a guide ring (203), a fan (204), a diverter pipe (205), an exhaust pipe (206), a limiting ring (207) and an exhaust hole (208). Conveying rollers (202) are installed inside the preheating box (201), and guide rings (203) are staggeredly installed between the conveying rollers (202). The exhaust end of the fan (204) is installed with a diverter pipe (205) extending into the interior of the preheating box (201), and the end of the diverter pipe (205) is obliquely provided with an exhaust pipe (206) located at the top of the inner wall of the preheating box (201).

2. The electromagnetic wire conductor drying device according to claim 1, characterized in that: The drying box (1) further comprises a drying mechanism (3), wherein the drying mechanism (3) is arranged inside the drying box (1), and the drying mechanism (3) comprises a connecting pipe (301), an electric heating wire (302), a collar (303) and an annular exhaust groove (304); the exhaust end of the fan (204) is provided with the connecting pipe (301), and the electric heating wire (302) is installed inside the connecting pipe (301); the exhaust end of the connecting pipe (301) is provided with a collar (303), and the electromagnetic wire to be dried passes through the collar (303).

3. The electromagnetic wire conductor drying device according to claim 1, characterized in that: A limiting ring (207) for limiting the deflection range of the electromagnetic wire is installed on the outer periphery of the guide ring (203).

4. The electromagnetic wire conductor drying device according to claim 1, characterized in that: Both sides of the bottom of the preheating box (201) are provided with exhaust holes (208) for facilitating the exhaust of air flow.

5. The electromagnetic wire conductor drying device according to claim 2, characterized in that: The air inlet end of the collar (303) is connected to the interior of the connecting pipe (301), and an annular air exhaust groove (304) is provided on the surface of the collar (303) facing the electromagnetic wire input end.