Static mixing and pouring device for transformer
By designing the upper cover, lower cover and clamping mechanism of the transformer static mixing casting device, the rapid replacement of the static mixer is achieved, solving the problem of inconvenient installation and disassembly in the prior art, and improving operating efficiency and adaptability.
Patent Information
- Application Number
- CN202422212395.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-10
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2034-09-10
AI Technical Summary
The existing static mixing casting device requires frequent twisting of multiple bolts when replacing the static mixer, which is not convenient to install and disassemble.
A transformer static mixing casting device is designed. The pulling block is driven by the pulling ring and the pulling rod, and the fast replacement of the static mixing group is achieved by using the clamping mechanism, including the structural design of the upper cover, the lower cover, the sealing gasket, the feed pipe, the casting pipe and the clamping mechanism, which is convenient and quick to replace the static mixer.
It realizes rapid replacement of static mixers, improves operational convenience, and flexibility to adapt to different work needs.
Smart Images

Figure CN223206108U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of transformer casting, in particular to a transformer static mixing casting device. Background Art
[0002] The transformer static mixing and pouring device is a critical piece of equipment used in the production of power equipment such as transformers. Its primary function is to mix raw materials such as resin and curing agent in a specific proportion and perform the pouring process under vacuum or a specific environment to ensure product quality and performance. The device automatically adds raw materials such as resin, curing agent, and filler to their respective premixing tanks according to a preset ratio. A stirring device then thoroughly agitates the raw materials in the premixing tanks. The mixed material is then subjected to a vacuum negative pressure treatment to remove air bubbles and impurities. A metering pump then delivers the mixed material to a static mixer at a set ratio and flow rate. In the static mixer, the materials are further mixed and poured directly into a mold. After pouring, the materials gradually solidify and form in the mold, forming the desired product structure.
[0003] The internal structure and design of existing static mixers determine their mixing performance and application range. Different static mixers are required for conveying and pouring to meet different operational requirements. Replacing a static mixing and pouring device in the prior art requires frequent tightening of multiple bolts, making installation and disassembly inconvenient. Therefore, those skilled in the art have provided a transformer static mixing and pouring device to address the issues raised in the background art. Utility Model Content
[0004] In order to solve the above technical problems, the utility model provides a static mixing and pouring device for a transformer, comprising an upper cover, a static mixing group and a lower cover, a sealing gasket 1 is arranged inside the upper cover, a through hole 1 is provided in the upper cover and the sealing gasket 1, a feeding pipe is installed at the position corresponding to the through hole 1 at the upper end of the upper cover, a plurality of alignment blocks 1 are installed on the inner wall of the upper cover, a fixing rod is symmetrically installed on the side of the upper cover, a limit block is installed on the lower end of the fixing rod, a lower cover is arranged below the upper cover, a sealing gasket 2 is arranged inside the lower cover, a through hole 2 is provided in the lower cover and the sealing gasket 2, a pouring pipe is installed at the position corresponding to the through hole 2 at the lower end of the lower cover, a plurality of alignment blocks 2 are installed on the inner wall of the lower cover, a clamping mechanism is symmetrically installed on the side of the lower cover, and a static mixing group is arranged between the upper cover and the lower cover.
[0005] Preferably, the static mixing group includes a static mixer and a fixed plate, a plurality of static mixers are installed between the two fixed plates, and the number of the static mixers, the first alignment block and the second alignment block is the same.
[0006] Preferably: a label is installed on the side of the static mixer, a plurality of through holes three are opened inside the fixing plate, and the through holes three correspond to the positions of the through holes one and two, and a plurality of alignment grooves are opened on the side of the fixing plate.
[0007] Preferably, the clamping mechanism includes a fixed block and a clamping hole, a sliding hole is provided inside the fixed block, a matching hole is provided inside the fixed block, and the fixed block is sleeved on the outer surface of the fixed rod through the matching hole, and the sliding hole is slidably connected to the pull block.
[0008] Preferably: a clamping block is installed at one end of the pull block, and the clamping block passes through the matching hole, the upper end surface of the clamping block is an arc surface, a pull rod is installed at the other end of the pull block, and the pull rod passes through the fixed block to install the pull ring, and a spring is symmetrically installed at one end of the pull block away from the clamping block, and the clamping hole is opened at the lower part of the fixed rod.
[0009] Technical effects and advantages of this utility model:
[0010] The utility model drives the clamping block to leave the clamping hole through the pull ring, so that the lower cover drives the static mixing group to descend. Then, the static mixing group is rotated according to the label, and the corresponding static mixer is moved to the position of the through hole 1 and the through hole 2. Then, the static mixing group is pushed upward and fixed. The static mixer can be quickly replaced according to actual usage, which is convenient and fast. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 It is a schematic diagram of the structure of this application;
[0012] Figure 2 It is a structural diagram of the upper cover of this application;
[0013] Figure 3 It is a schematic structural diagram of the static mixing group of the present application;
[0014] Figure 4 It is a structural diagram of the lower cover of this application;
[0015] Figure 5 It is a structural diagram of the clamping mechanism of this application;
[0016] In the picture:
[0017] 1. Upper cover; 2. Sealing gasket 1; 3. Through hole 1; 4. Feed pipe; 5. Alignment block 1; 6. Fixing rod; 7. Limit block; 8. Static mixing group; 9. Static mixer;
[0018] 10. Label; 11. Fixing plate; 12. Through hole three; 13. Alignment groove; 14. Lower cover; 15. Sealing gasket two; 16. Through hole two; 17. Casting tube; 18. Alignment block two; 19. Snap-fit mechanism;
[0019] 20. Fixed block; 21. Sliding hole; 22. Matching hole; 23. Pull block; 24. Clamping block; 25. Pull rod; 26. Spring; 27. Clamping hole. DETAILED DESCRIPTION
[0020] The present invention will be described in further detail below with reference to the accompanying drawings and specific embodiments. The embodiments of the present invention are provided for purposes of illustration and description and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those skilled in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention and to enable those skilled in the art to understand the present invention and design various embodiments with various modifications suitable for specific applications.
[0021] See also Figures 1 to 5 In this embodiment, a transformer static mixing and pouring device is provided, including an upper cover 1, a static mixing group 8 and a lower cover 14. A sealing gasket 2 is provided inside the upper cover 1, and a through hole 3 is provided inside the upper cover 1 and the sealing gasket 2. A feeding pipe 4 is installed at the position of the upper end of the upper cover 1 corresponding to the through hole 3. A plurality of alignment blocks 5 are installed on the inner wall of the upper cover 1. A fixing rod 6 is symmetrically installed on the side of the upper cover 1, and a limit block 7 is installed at the lower end of the fixing rod 6. A lower cover 14 is provided below the upper cover 1, a sealing gasket 2 is provided inside the lower cover 14, a through hole 2 16 is provided inside the lower cover 14 and the sealing gasket 2 15, a pouring pipe 17 is installed at the position of the lower end of the lower cover 14 corresponding to the through hole 2 16, and a plurality of alignment blocks 2 18 are installed on the inner wall of the lower cover 14. A static mixing group 8 is provided between the upper cover 1 and the lower cover 14. The static mixing group 8 includes a static mixer 9 and a fixed plate 11. A plurality of static mixers 9 are installed between the two fixed plates 11. The static mixer 9 , the number of alignment blocks 15 and 2 18 is the same, a label 10 is installed on the side of the static mixer 9, a plurality of through holes 12 are opened inside the fixed plate 11, and the through holes 12 correspond to the positions of the through holes 13 and 2 16, a plurality of alignment grooves 13 are opened on the side of the fixed plate 11, and a clamping mechanism 19 is symmetrically installed on the side of the lower cover 14, the clamping mechanism 19 includes a fixed block 20 and a clamping hole 27, a sliding hole 21 is opened inside the fixed block 20, a matching hole 22 is opened inside the fixed block 20, and the fixed block 20 is sleeved on the outer surface of the fixed rod 6 through the matching hole 22, the sliding hole 21 is slidably connected to the pull block 23, one end of the pull block 23 is installed with a clamping block 24, and the clamping block 24 passes through the matching hole 22, the upper end surface of the clamping block 24 is an arc surface, the other end of the pull block 23 is installed with a pull rod 25, and the pull rod 25 passes through the fixed block 20 to install a pull ring, the pull block 23 away from the clamping block 24 is symmetrically installed with a spring 26, and the clamping hole 27 is opened at the lower part of the fixed rod 6.
[0022] The working principle of the present invention is as follows: when replacing the corresponding static mixer 9, the pull block 23 is driven by the pull ring and the pull rod 25 to move the compression spring 26. At the same time, the pull block 23 drives the clamping block 24 to leave the clamping hole 27, so that the fixed block 20 slides down outside the fixed rod 6 through the matching hole 22. The fixed block 20 drives the lower cover 14 to descend. At the same time, the lower cover 14 drives the static mixing group 8 to descend. Then, the static mixing group 8 is picked up and the static mixing group 8 is rotated according to the label 10 to move the corresponding static mixer 9 to the through hole 1 3 and the through hole 2. 16, then, the static mixing group 8 is placed in the lower cover 14, the alignment block 2 18 is stuck in the alignment groove 13, and then the lower cover 14 is pushed up to drive the static mixing group 8 to rise, so that the static mixing group 8 is stuck in the upper cover 1, and the alignment block 1 5 is stuck in the alignment groove 13, and then, the pull block 23 is pushed to reset by the spring 26, and the pull block 23 drives the card block 24 to be inserted into the card hole 27, fixing the position of the lower cover 14, thereby fixing the position of the static mixing group 8, and the static mixer 9 can be quickly replaced according to actual usage, which is convenient and fast.
[0023] Obviously, the embodiments described are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field and related fields without making any creative efforts should fall within the scope of protection of the present invention. Structures, devices, and operating methods not specifically described and explained in this utility model shall be implemented in accordance with conventional means in the field unless otherwise specified or limited.
Claims
1. A transformer static mixing and pouring device, comprising an upper cover (1), a static mixing group (8) and a lower cover (14), characterized in that: A sealing gasket (2) is provided inside the upper cover (1), a through hole (3) is provided inside the upper cover (1) and the sealing gasket (2), a feed pipe (4) is installed at a position corresponding to the through hole (3) on the upper end of the upper cover (1), a plurality of alignment blocks (5) are installed on the inner wall of the upper cover (1), a fixing rod (6) is symmetrically installed on the side of the upper cover (1), a limit block (7) is installed on the lower end of the fixing rod (6), a lower cover (14) is provided below the upper cover (1), a sealing gasket (15) is provided inside the lower cover (14), a through hole (16) is provided inside the lower cover (14) and the sealing gasket (15), a pouring pipe (17) is installed at a position corresponding to the through hole (16) on the lower end of the lower cover (14), a plurality of alignment blocks (18) are installed on the inner wall of the lower cover (14), a clamping mechanism (19) is symmetrically installed on the side of the lower cover (14), and a static mixing group (8) is provided between the upper cover (1) and the lower cover (14).
2. A transformer static mixing and pouring device according to claim 1, characterized in that: The static mixing group (8) includes a static mixer (9) and a fixed plate (11). A plurality of static mixers (9) are installed between the two fixed plates (11). The number of static mixers (9), alignment blocks 1 (5) and alignment blocks 2 (18) is the same.
3. A transformer static mixing and pouring device according to claim 2, characterized in that: The static mixer (9) is provided with a label (10) on its side, a plurality of through holes (12) are provided inside the fixing plate (11), and the through holes (12) correspond to the positions of the through holes (3) and the through holes (16), and a plurality of alignment grooves (13) are provided on the side of the fixing plate (11).
4. A transformer static mixing and pouring device according to claim 1, characterized in that: The clamping mechanism (19) includes a fixed block (20) and a clamping hole (27). A sliding hole (21) is provided inside the fixed block (20). A matching hole (22) is provided inside the fixed block (20). The fixed block (20) is sleeved on the outer surface of the fixed rod (6) through the matching hole (22). The sliding hole (21) is slidably connected to the pull block (23).
5. A transformer static mixing and pouring device according to claim 4, characterized in that: A clamping block (24) is installed at one end of the pulling block (23), and the clamping block (24) passes through the matching hole (22). The upper end surface of the clamping block (24) is an arc surface. A pulling rod (25) is installed at the other end of the pulling block (23), and the pulling rod (25) passes through the fixed block (20) to install a pull ring. A spring (26) is symmetrically installed at one end of the pulling block (23) away from the clamping block (24), and a clamping hole (27) is opened at the lower part of the fixed rod (6).