Automatic assembling device for transformer bushing
By designing the automatic assembly device of transformer casing, the automatic assembly of oil pillows, flanges, bases and porcelain sleeves is realized, solving the problems of high labor intensity, low efficiency and high cost in the existing technology, and achieving efficient and low-cost assembly of automated assembly.
Patent Information
- Application Number
- CN202422295265.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-20
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2034-09-20
AI Technical Summary
In the prior art, the total assembly of transformer casing has not been automated, resulting in high labor intensity, low efficiency and high cost.
An automatic assembly device for transformer sleeves is designed, including a loading robot arm, loading jaws, loading positioning device, lifting pressing device, rotary assembly device and lifting clamping device to realize the automatic assembly of oil pillows, flanges, bases and porcelain sleeves.
The automatic total assembly of transformer casing is realized, which reduces labor intensity, improves assembly efficiency and reduces costs.
Smart Images

Figure CN223206122U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a transformer bushing assembly device, in particular to an automatic transformer bushing assembly device. Background Art
[0002] The transformer bushing is the primary insulation device outside the transformer box. The transformer winding lead wires must pass through an insulating porcelain sleeve, which insulates the lead wires from each other and from the transformer casing, while also securing them. The sleeve primarily consists of a capacitor core, oil pillow, flange, and sleeve. The primary insulation is the capacitor core, consisting of concentric capacitors connected in series. This is enclosed in a sealed container consisting of the sleeve, pillow, flange, and base. The container is filled with treated transformer oil, creating an oil-paper structure for the internal main insulation. The contact surfaces between the main components of the sleeve are lined with oil-resistant rubber gaskets. Each component is fully sealed by a central compression force applied by a set of strong springs housed in the oil conservator.
[0003] Currently, the final assembly of transformer bushings is mainly done manually. For example, CN117719989A discloses a transformer bushing auxiliary lifting device, which can only be used for auxiliary assembly of final assembly and cannot realize automated assembly of final assembly, resulting in high labor intensity, low assembly efficiency and high assembly cost. Utility Model Content
[0004] In order to solve the above problems of high labor intensity, low assembly efficiency and high assembly cost caused by the inability to perform automated assembly, the utility model provides an automatic assembly device for transformer bushings, and the specific technical solution is as follows:
[0005] , A transformer bushing automatic assembly device, comprising a loading robot arm and a loading clamping claw provided on the loading robot arm for conveying nuts, oil pillows, flanges and bases, and also comprising: a frame provided on one side of the loading robot arm; a loading positioning device provided on one side of the frame for positioning and conveying porcelain sleeves; a lifting and pressing device slidably provided on the frame; a rotating assembly device provided on the lifting and pressing device for installing the nut on the base; and a lifting and clamping device slidably provided on the frame and located below the rotating assembly device, and also connected to the lifting and pressing device for clamping the oil pillow, flange and base; wherein, the lifting and clamping device is used to install the oil pillow, the flange and the base on the porcelain sleeve in sequence, the lifting and pressing device is used to push the rotating assembly device to press the oil pillow, flange and base into the porcelain sleeve, and the rotating assembly device is used to fix the nut on the base.
[0006] Preferably, the loading and positioning device includes: a lifting device, which is arranged on the frame; a loading conveyor line, which is arranged on the lifting device; two limit plates, which are symmetrically arranged on the loading conveyor line; a positioning base, which is movably arranged on the loading conveyor line and is located below the limit plates, and is used to fix the porcelain sleeve; a loading sensor, which is arranged on the loading conveyor line and is used to position the positioning base; and a support base, which is arranged on the frame and is located at the bottom of the loading conveyor line, and is used to support the positioning base.
[0007] Furthermore, the positioning base includes: a positioning substrate; a positioning column, which is provided on the positioning substrate; and a plurality of steel ball rollers, which are provided on the positioning substrate and are arranged opposite to the limiting plate.
[0008] Preferably, the lifting and clamping device includes: a lifting base plate, which is slidably arranged on the frame; a lifting drive device, which is respectively connected to the frame and the lifting base plate, and is used to drive the lifting base plate to lift; a lifting locking device, which is respectively connected to the frame and the lifting base plate, and is used to lock the position of the lifting base plate; and a clamping electric cylinder, which is arranged on the lifting base plate and is connected to the rotating assembly device.
[0009] Furthermore, the lifting drive device includes: a lifting rack, provided on the frame; a lifting motor, provided on the lifting base plate; and a lifting gear, provided on the lifting motor and meshing with the lifting rack.
[0010] Among them, the lifting locking device includes: a locking plate, which is arranged on the frame and has several locking holes; a locking frame, which is arranged on the lifting base plate; a locking cylinder, which is arranged on the locking frame; and a locking rod, which is arranged on the locking cylinder and is arranged opposite to the locking hole, and is used to lock the position of the lifting base plate by inserting the locking cylinder into the locking hole.
[0011] Furthermore, it also includes: two clamping hydraulic cylinders, which are arranged on the lifting base plate and are connected to the rotating assembly device, and are symmetrically located on both sides of the clamping electric cylinder.
[0012] Preferably, the rotating assembly device includes: a rotating base, which is slidably arranged on the frame and connected to the lifting and pressing device; a pressing sleeve, which is arranged at the bottom of the rotating base; a rotating frame, which is arranged on the rotating base; an assembly electric cylinder, which is arranged at the top of the rotating frame; a lifting frame, which is slidably arranged on the rotating frame and connected to the assembly electric cylinder; a rotating motor, which is arranged on the lifting frame; a pneumatic chuck, which is arranged on the rotating motor and connected to the lifting frame, and is also coaxially arranged with the pressing sleeve; and a clamping rod, which is arranged on the claws of the pneumatic chuck and is used to clamp the nut.
[0013] Preferably, the lifting and clamping device includes: a clamping base plate, which is slidably arranged on the frame; a lower driving device, which is respectively connected to the clamping base plate and the frame, and is used to drive the clamping base plate to rise and fall; an upper clamping device, which is provided on the clamping base plate; an upper pressing device, which is provided on the upper clamping device; an upper clamping claw, which is provided on the upper pressing device, and is used to clamp the base; a middle clamping device, which is provided on the clamping base plate and is located below the upper clamping device, and is used to clamp the flange; and a lower clamping device, which is provided on the clamping base plate and is located below the middle clamping device, and is used to clamp the oil pillow.
[0014] Preferably, it further comprises: a detection device, which is provided on the rotating assembly device and is located above the lifting clamping device.
[0015] Compared with the prior art, the present invention has the following beneficial effects:
[0016] The utility model provides an automatic transformer bushing assembly device capable of automatically assembling the transformer bushing, thereby greatly reducing labor intensity, improving efficiency and reducing costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the structure of this application;
[0018] Figure 2 is a side view of the present application;
[0019] Figure 3 It is a structural diagram of the feeding and positioning device;
[0020] Figure 4 This is a front view of the loading and positioning device;
[0021] Figure 5 It is a structural diagram of the feeding conveyor line;
[0022] Figure 6 It is a structural diagram of the material lifting device;
[0023] Figure 7 It is a structural diagram of the positioning base;
[0024] Figure 8 It is a structural schematic diagram of a rotary assembly device;
[0025] Figure 9 is a front view of the rotary assembly device;
[0026] Figure 10 It is an assembly diagram of the lifting frame, rotating motor, pneumatic chuck and clamping rod;
[0027] Figure 11 It is a structural diagram of the lifting and pressing device;
[0028] Figure 12 It is a structural diagram of the lifting and locking device;
[0029] Figure 13 It is a structural diagram of the lifting and clamping device;
[0030] Figure 14 It is a front view of the lifting and clamping device;
[0031] Figure 15 is a top view of the lifting and clamping device;
[0032] Figure 16 It is a schematic diagram of the structure of the lifting clamping device equipped with a workpiece;
[0033] Figure 17 It is a structural diagram of the detection device. DETAILED DESCRIPTION
[0034] The present invention will now be further described with reference to the accompanying drawings.
[0035] like Figures 1 to 17 As shown, an automatic assembly device for transformer bushings includes a feeding robot arm, a feeding clamp, a frame, a feeding positioning device 2, a lifting and pressing device 5, a rotating assembly device 4, a lifting and clamping device 3, and a detection device 6; the feeding clamp is mounted on the feeding robot arm, and the feeding robot arm uses the feeding clamp to deliver the nut 91, the oil pillow 93, the flange 94, and the base 92 to the lifting and clamping device 3 and the rotating assembly device 4; the frame is located on one side of the feeding robot arm, and the frame includes a bottom base 11 and a lifting frame 12 mounted at the center of the bottom base 11; the feeding positioning device 2 is mounted on the bottom base 11 and is located on both sides of the lifting frame 12, for positioning and conveying the porcelain bushing 95 ; The lifting and clamping device 5 is slidably installed on both sides of the lifting frame 12; the rotating assembly device 4 is installed on the lifting and clamping device 5, and is used to install the nut 91 on the base 92; the lifting clamping device 3 is slidably installed on the lifting frame 12, and is located below the rotating assembly device 4, and is also connected to the lifting and clamping device 5, and is used to clamp the oil pillow 93, flange 94 and base 92; the lifting clamping device 3 is used to install the oil pillow 93, flange 94 and base 92 on the porcelain sleeve 95, the lifting and clamping device 5 is used to push the rotating assembly device 4 to press the oil pillow 93, flange 94 and base 92 into the porcelain sleeve 95, and the rotating assembly device 4 is used to fix the nut 91 on the base 92.
[0036] like Figures 3 to 7As shown, the loading and positioning device 2 includes a lifting device 26, a loading conveyor line 21, a limit plate 28, a positioning base 27, a loading sensor 24, and a support base 25. The lifting device 26 is installed on the bottom base 11 and is symmetrically located on both sides of the lifting frame 12. The top of the lifting device 26 is connected to the loading conveyor line 21. The limit plates 28 are symmetrically installed on the top of the loading conveyor line 21. The positioning base 27 is movably arranged on the loading conveyor line 21 and is located between the conveying wheel 22 and the limit plate 28 of the loading conveyor line 21. The positioning base 27 is used to fix the porcelain sleeve 95; the loading sensor 24 is installed on the top of the loading conveyor line 21 and is used to position the positioning base 27 so that the porcelain sleeve 95 is coaxial with the lifting clamping device 3 and the rotating assembly device 4; the support base 25 is installed on the bottom base 11 and is located at the bottom of the loading conveyor line 21 and is used to support the positioning base 27. The positioning base 27 includes a positioning base 271, a positioning post 272, and four steel ball rollers 273. The positioning post 272 is mounted at the center of the square positioning base 271. The four steel ball rollers 273 are mounted in an array at the four corners of the positioning base 27 and are arranged opposite the limit plate 28. This allows rolling friction between the positioning base 27 and the limit plate 28 to prevent the positioning base 27 from getting stuck between the limit plate 28 and the conveyor wheel 22. The lifting device 26 includes a lifting reducer 261, a lifting motor, a turbine elevator 262, an active connecting rod 266, and a passive connecting rod 264. There are four turbine elevators 262 in an array, all fixed to the bottom base 11. The lifting platform of the turbine elevators 262 is connected to the feeding conveyor line 21. The lifting motor is connected to the lifting reducer 261. The lifting reducer 261 is connected to the two turbine elevators 262 on both sides via an active connecting rod 266. The turbine elevators 262 are connected to each other via a passive connecting rod 264, thereby lifting and lowering synchronously.
[0037] The conveying wheels 22 at both ends of the loading conveyor line 21 are connected by a connecting rod 23 to achieve synchronous rotation, while there is no connecting rod 23 installed between the conveying wheels 22 in the middle part of the loading conveyor line 21, and they are arranged opposite to the support base 25, which makes it convenient for the positioning base 27 to press onto the support base 25, thereby preventing the conveying wheels 22 from receiving the pressing force of the assembly and protecting the conveying wheels 22.
[0038] Some parts have been installed inside the porcelain sleeve 95 installed on the positioning base 27. The automatic assembly device is mainly used for the installation of the oil pillow 93, flange 94, base 92 and nut 91. This part is the most difficult to install because the spring needs to be compressed, and the force of the spring is very large, making assembly difficult.
[0039] like Figure 11 and Figure 12As shown, the lifting and clamping device 5 includes a lifting base 51, a lifting drive 52, a lifting locking device 54, and a clamping electric cylinder 53. The lifting base 51 is slidably mounted on the lifting frame 12 via a linear guide pair. The lifting drive 52 includes a lifting rack 522, a lifting motor 521, and a lifting gear. The lifting rack 522 is fixed to the lifting frame 12 and is vertically arranged. The lifting motor 521 is mounted on the lifting base 51 and connected to the lifting gear. The lifting gear meshes with the lifting rack 522. The lifting motor 521 drives the lifting base 51 up and down through the lifting rack 522 and the lifting gear. The lifting gear is mounted on the lifting base 51 via a first bearing seat, which is used to withstand radial forces and thereby protect the lifting motor 521. The lifting locking device 54 includes a locking plate 546, a locking frame 541, a locking cylinder 542, and a locking rod 544. The locking plate 546 is arrayed with a plurality of locking holes 547 and is mounted on the lifting frame 12 and is vertically arranged. The locking frame 541 is fixed on the lifting base plate 51 and connected to the locking cylinder 542. The locking rod 544 is connected to the locking cylinder 542, and the locking rod 544 is also connected to the lifting base plate 51 through a sliding sleeve 543. The sliding sleeve 543 is fixed on the lifting base plate 51. The sliding sleeve 543 is used to withstand radial force. The locking cylinder 542 is used to drive the locking rod 544 to be inserted and removed from the locking hole 547. When the locking rod 544 is inserted into the locking hole 547, it can lock the lifting base plate 51 and provide radial positioning when clamping the workpiece. The clamping electric cylinder 53 is installed on the lifting base plate 51 and is connected to the rotary assembly device 4. Two clamping hydraulic cylinders 55 are also installed on the lifting base plate 51. The two clamping hydraulic cylinders 55 are also connected to the rotary assembly device 4 and are symmetrically located on both sides of the clamping electric cylinder 53. The clamping hydraulic cylinder 55 is used to cooperate with the clamping electric cylinder 53 to provide a clamping force.
[0040] like Figures 8 to 10As shown, the rotary assembly device 4 includes a rotary base 41, a pressing sleeve 40, a rotary frame 42, an assembly electric 43, a lifting frame 45, a rotary motor 44, a pneumatic chuck 48 and a clamping rod 49; the rotary base 41 is slidably mounted on the lifting frame 12 through a linear guide pair, and is connected to the pressing electric cylinder 53 and the pressing hydraulic cylinder 55; the pressing sleeve 40 is fixed to the bottom of the rotary base 41; the rotary frame 42 is fixed to the top of the rotary base 41, and the top is connected to the assembly electric 43, and the lifting frame 45 is connected to the lifting frame 45. Frame 45 is slidably mounted within rotating frame 42 via a linear guide pair and is connected to assembly motor 43. Rotating motor 44 secures the top of lifting frame 45 and is connected to pneumatic chuck 48 via rotating shaft 47. Rotating shaft 47 is mounted on lifting frame 45 via rotating bearing seat 46. Pneumatic chuck 48 is located at the bottom of lifting frame 45 and is connected to lifting frame 45 via anti-rotation screws. Three clamping rods 49 are provided, fixed to the three claws of pneumatic chuck 48, respectively, for clamping nut 91. Clamping rod 49 is also movably inserted into compression sleeve 40 and is longer than compression sleeve 40, allowing it to extend out of compression sleeve 40.
[0041] like Figures 13 to 16As shown, the lifting clamping device 3 includes: a clamping base 31, a lower drive device 38, an upper clamping device 32, an upper pressure device, an upper clamping jaw 325, a middle clamping device 36, and a lower clamping device 37. The clamping base 31 is slidably mounted on the lifting frame 12 via a linear guide pair. The lower drive device 38 includes a lower drive motor and a lower drive gear. The lower drive motor is mounted on the clamping base 31 and connected to the lower drive gear. The lower drive gear also meshes with the lifting rack 522, and the lower drive gear is mounted on the clamping base 31 via a second bearing seat. The upper clamping device 32, the middle clamping device 36, and the lower clamping device 37 are mounted on the clamping base 31 in order from top to bottom. The upper pressure device is mounted on the upper clamping device 32 and is equipped with an upper clamping jaw 325. The upper clamping jaw 325 is used to clamp the base 92; the middle clamping device 36 is used to clamp the flange 94; and the lower clamping device 37 is used to clamp the oil pillow 93. The upper clamping device 32 includes an upper bidirectional linear module 33 and an upper clamping rod 321. The upper clamping rod 321 is mounted on the two slides of the upper bidirectional linear module 33. The upper pressing device includes an upper pressing base plate 322, an upper pressing rod 323, and an upper pressing cylinder 324. The upper pressing base plate 322 is fixed to the upper clamping rod 321. The upper pressing rod 323 is slidably mounted on the upper pressing base plate 322 via a linear guide pair and is raised and lowered in the vertical direction. The upper pressing cylinder 324 is fixed to the upper pressing base plate 322 and connected to the upper pressing rod 323. The upper clamping jaws 325 are symmetrically mounted on the upper pressing rod 323 to form a V-shaped groove to facilitate clamping the base 92. The middle clamping device 36 includes a middle bidirectional linear module 34, a middle clamping rod 361, and a middle clamping jaw 362. The middle clamping rod 361 is mounted symmetrically on the two slides of the middle bidirectional linear module 34. The middle clamping jaw 362 is symmetrically mounted on the middle clamping rod 361 to form a V-shaped groove for clamping the flange 94. The lower clamping device 37 includes a lower bidirectional linear module 35, a lower clamping rod 371, and a lower clamping jaw 372. The lower clamping rod 371 is mounted symmetrically on the two slides of the lower bidirectional linear module 35. The lower clamping jaw 372 is symmetrically mounted on the lower clamping rod 371 to form a V-shaped groove for clamping the oil pillow 93.
[0042] The bidirectional linear module uses a bidirectional screw, which can drive two slides to move towards or away from each other at the same time.
[0043] like Figure 17As shown, in order to ensure the reliability of assembly, it also includes: a detection device 6, which is provided on the rotating assembly device 4 and is located above the lifting clamping device 3. The detection device 6 includes a detection frame 61, a detection cylinder 62, a detection guide seat 63, a detection guide rod 64, a detection seat 65, a detection camera 66 and a detection light source 67. The detection frame 61 is fixed to one side of the rotating base 41. Two detection guide seats 63 are symmetrically installed on the detection frame 61. The detection guide seats 63 are equipped with linear bearings. The detection guide rods 64 are slidably inserted on the linear bearings and are located on both sides of the detection cylinder 62. The detection cylinder 62 is fixed on the detection frame 61. The detection seat 65 is connected to the detection cylinder 62 and the detection guide rod 64 respectively, and is also connected to the detection camera 66 and the detection light source 67. The detection light source 67 is a ring light source and is located below the detection camera 66.
[0044] During operation, the loading robot arm grabs the oil pillow 93 through the loading clamp, and then moves the oil pillow 93 between the lower clamps 372, and then the lower bidirectional linear module 35 drives the lower clamping rod 371 and the lower clamp 372 to clamp the oil pillow 93, and then the loading robot arm sends the flange 94 to the middle clamps 362 through the loading clamp, and the middle bidirectional linear module 34 drives the middle clamping rod 361 and the middle clamp 362 to clamp the flange 94; the loading robot arm sends the base 92 to the upper clamp 325 through the loading clamp. At this time, the upper pressure cylinder 324 is in an extended state, so that the base 92 is away from the flange 94, which is convenient for installing the base 92. Finally, the loading robot grabs the nut 91 through the loading claws and moves it between the clamping rods 49. Then the pneumatic chuck 48 drives the clamping rod 49 to clamp the nut 91, and the clamping rod 49 is stuck in the rotating groove of the nut 91. At this time, the clamping rod 49 extends out of the outside of the compression sleeve 40, and then the electric 43 is assembled to drive the clamping rod 49 and the nut 91 to retract into the inside of the compression sleeve 40. The loading positioning device 2 enters the loading conveyor line 21 through the feeding conveyor line, and then the loading robot inserts the porcelain sleeve 95 onto the positioning column 272 through the loading claws. When the loading sensor 24 detects the positioning column 272, the loading conveyor line 21 stops, and then the lifting motor starts, and the lifting reducer 261 drives the turbine elevator 262 to drive the loading conveyor line 21 down. The positioning base 27 drops to the top of the support base 25 and presses onto the limit plate 28, so that the positioning base 27 is fixed, thereby realizing the porcelain. The sleeve 95 is positioned; then the lower drive motor is started, the clamping base 31 descends until the oil pillow 93 descends to the top of the porcelain sleeve 95, and then the lower clamping jaws 372 release the oil pillow 93, the oil pillow 93 enters the interior of the porcelain sleeve 95, and the clamping base 31 continues to descend until the flange 94 is inserted into the top of the porcelain sleeve 95, and then the middle clamping jaws 362 release the flange 94, the flange 94 is inserted into the interior of the porcelain sleeve 95 and is located above the oil pillow 93; the clamping base 31 continues to descend to the set position, and then the upper pressure cylinder 324 retracts, and the upper The clamping jaws 325 drive the base 92 to be pressed onto the top of the flange 94, and then the lifting motor 521 drives the lifting base plate 51 and the rotating base 41 to descend to the set position, and then the locking cylinder 542 inserts the locking rod 544 into the locking hole 547; the pressing electric cylinder 53 drives the rotating base 41 to descend, and the rotating base 41 drives the pressing sleeve 40 to press onto the base 92, and then the upper clamping jaws 325 release the flange 94, and the pressing electric cylinder 53 continues to press the base 92 into the interior of the porcelain sleeve 95 through the pressing sleeve 40. In order to overcome the The pressure of the spring inside the transformer bushing is satisfied. At this time, the compression hydraulic cylinder 55 is started, and the compression electric cylinder 53 is cooperated to press the flange 94 and the base 92 into the interior of the porcelain sleeve 95; finally, the electric 43 is assembled to drive the lifting frame 45 to drive the pneumatic chuck 48, the clamping rod 49 and the nut 91 to descend to the top of the base 92, and then the rotating motor 44 is started, and the clamping rod 49 of the pneumatic chuck 48 drives the nut 91 to rotate onto the base 92 to fix the base 92, and the electric 43 is assembled to cooperate with the rotation of the nut 91 to descend.When the nut 91 is installed, the assembly electric 43 drives the pneumatic chuck 48 to rise to the set position, and then the clamping hydraulic cylinder 55 retracts, and then the clamping electric cylinder 53 drives the rotating base 41 and the clamping sleeve 40 to rise, and the locking cylinder 542 drives the locking rod 544 to retract, and the lifting motor 521 drives the lifting base 51 and the rotating assembly device 4 to move upward, away from the assembled transformer bushing; then the lifting device 26 drives the feeding conveyor line 21 to rise, so that the positioning base 27 leaves the supporting base 25, and then the feeding conveyor line 21 starts to send out the assembled transformer bushing.
[0045] After the assembly is completed, the inspection cylinder 62 drives the inspection camera 66 and the inspection light source 67 to move to the top of the porcelain sleeve 95 to take pictures and inspect the assembly status. When the inspection structure meets the requirements, the feeding conveyor line 21 starts to send out the assembled transformer bushing. After the inspection is completed, the inspection cylinder 62 drives the inspection camera 66 and the inspection light source 67 to retract.
[0046] The technical principles of the present invention have been described above with reference to specific embodiments. These descriptions are intended solely to illustrate the principles of the present invention and should not be construed in any way as limiting the scope of protection of the present invention. Based on the explanations herein, those skilled in the art will be able to devise other specific embodiments of the present invention without inventive effort, and such embodiments will fall within the scope of protection of the claims of the present invention.
Claims
1. A transformer bushing automatic assembly device, comprising a feeding robot arm and a feeding clamp provided on the feeding robot arm, for conveying a nut (91), an oil pillow (93), a flange (94) and a base (92), characterized in that: Also includes: A frame, arranged on one side of the loading robot arm; A loading and positioning device (2) is provided on one side of the frame and is used for positioning and conveying the porcelain sleeve (95); A lifting and pressing device (5) is slidably arranged on the frame; A rotary assembly device (4) is provided on the lifting and pressing device (5) and is used to install the nut (91) on the base (92); as well as A lifting clamping device (3) is slidably mounted on the frame and is located below the rotating assembly device (4). The lifting clamping device (3) is also connected to the lifting and clamping device (5) and is used to clamp the oil pillow (93), the flange (94) and the base (92). The lifting and clamping device (3) is used to sequentially install the oil pillow (93), the flange (94) and the base (92) on the porcelain sleeve (95); the lifting and clamping device (5) is used to push the rotating assembly device (4) to press the oil pillow (93), the flange (94) and the base (92) into the porcelain sleeve (95); and the rotating assembly device (4) is used to fix the nut (91) on the base (92).
2. The automatic transformer bushing assembly device according to claim 1, characterized in that: The loading and positioning device (2) comprises: A material lifting device (26) is provided on the frame; A loading conveying line (21) is provided on the material lifting device (26); Two limit plates (28) are symmetrically arranged on the feeding conveyor line (21); A positioning base (27) is movably arranged on the feeding conveyor line (21) and is located below the limiting plate (28) for fixing the porcelain sleeve (95); A feeding sensor (24) is provided on the feeding conveying line (21) and is used for positioning the positioning base (27); and A support base (25) is provided on the frame and is located at the bottom of the loading conveyor line (21) for supporting a positioning base (27).
3. The automatic transformer bushing assembly device according to claim 2, characterized in that: The positioning base (27) comprises: Positioning substrate (271); A positioning column (272) is provided on the positioning substrate (271); and A plurality of steel ball rollers (273) are arranged on the positioning base plate (271) and are arranged opposite to the limiting plate (28).
4. The automatic transformer bushing assembly device according to claim 1, characterized in that: The lifting and pressing device (5) comprises: A lifting base plate (51) is slidably arranged on the frame; A lifting drive device (52) is connected to the frame and the lifting base plate (51) respectively, and is used to drive the lifting base plate (51) to move up and down; A lifting locking device (54), connected to the frame and the lifting base (51) respectively, for locking the position of the lifting base (51); and The compacting electric cylinder (53) is arranged on the lifting base plate (51) and is connected to the rotating assembly device (4).
5. The automatic transformer bushing assembly device according to claim 4, characterized in that: The lifting drive device (52) comprises: A lifting rack (522) is provided on the frame; A lifting motor (521) is provided on the lifting base plate (51); and The lifting gear is provided on the lifting motor (521) and meshes with the lifting rack (522).
6. The automatic transformer bushing assembly device according to claim 4, characterized in that: The lifting and locking device (54) comprises: A locking plate (546) is provided on the frame and is provided with a plurality of locking holes (547); A locking frame (541) is provided on the lifting base plate (51); A locking cylinder (542) is provided on the locking frame (541); and A locking rod (544) is provided on the locking cylinder (542) and is arranged opposite to the locking hole (547), and is used for being inserted into the locking hole (547) through the locking cylinder (542) to lock the position of the lifting base plate (51).
7. The automatic transformer bushing assembly device according to claim 4, characterized in that: Also includes: Two pressing hydraulic cylinders (55) are provided on the lifting base plate (51), are connected to the rotating assembly device (4), and are symmetrically located on both sides of the pressing electric cylinder (53).
8. The automatic transformer bushing assembly device according to claim 1, characterized in that: The rotary assembly device (4) comprises: A rotating base (41) is slidably mounted on the frame and connected to the lifting and pressing device (5); A compression sleeve (40) is provided at the bottom of the rotating base (41); A rotating frame (42) is provided on the rotating base (41); An electric motor (43) is installed on the top of the rotating frame (42); A lifting frame (45) is slidably mounted on the rotating frame (42) and is connected to the assembly motor (43); A rotating motor (44) is provided on the lifting frame (45); A pneumatic chuck (48) is provided on the rotating motor (44), connected to the lifting frame (45), and coaxially arranged with the compression sleeve (40); and The clamping rod (49) is arranged on the clamping claw of the pneumatic chuck (48) and is used for clamping the nut (91).
9. The automatic transformer bushing assembly device according to claim 1, characterized in that: The lifting and clamping device (3) comprises: A clamping base plate (31) is slidably mounted on the frame; A lower driving device (38) is connected to the clamping base plate (31) and the frame, respectively, and is used to drive the clamping base plate (31) to rise and fall; An upper clamping device (32) is provided on the clamping base plate (31); An upper pressing device is provided on the upper clamping device (32); An upper clamping jaw (325), provided on the upper pressing device, for clamping the base (92); a middle clamping device (36), provided on the clamping base plate (31) and located below the upper clamping device (32), for clamping the flange (94); and The lower clamping device (37) is provided on the clamping base plate (31) and is located below the middle clamping device (36) and is used for clamping the oil pillow (93).
10. The automatic transformer bushing assembly device according to claim 1, characterized in that: Also includes: The detection device (6) is provided on the rotating assembly device (4) and is located above the lifting clamping device (3).
Citation Information
Patent Citations
Auxiliary hoisting device for transformer bushing
CN117719989A