Automatic assembly line for automobile motor rotor

Through the automatic assembly line of the automobile motor rotor with integrated marking, prepressing and detection functions, the problems of low marking accuracy and low detection efficiency in the existing technology are solved, and efficient and accurate assembly and inspection are achieved.

CN223206985UActive Publication Date: 2025-08-08KUNSHAN LITE AUTOMATION EQUIP
View PDF 0 Cites 1 Cited by

Patent Information

Application Number
CN202421983413.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-15
Publication Date
2025-08-08
Estimated Expiration
2034-08-15

AI Technical Summary

Technical Problem

During the assembly process of existing automotive motor rotors, the marking accuracy is low, the detection efficiency is low, and the product is difficult to effectively tighten and inspect, resulting in difficulty in subsequent processing.

Method used

An automatic assembly line of the rotor of the automobile motor is designed, integrating marking, pre-pressing and detection functions, and adopting rotary tooling, pre-pressing devices, detection mechanisms and general-plastic detection mechanisms. Through rotary table positioning, servo cylinder pre-pressing, and multi-point sensor detection, the precise marking, compression and multi-angle detection of the product are achieved.

Benefits of technology

It improves the efficiency and accuracy of assembly inspection, is suitable for products of different sizes, can identify the placement status of the product, avoid collapse and burrs, and facilitates product removal, achieving efficient multi-point detection and tracking and scanning codes.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223206985U_ABST
    Figure CN223206985U_ABST
Patent Text Reader

Abstract

The utility model discloses an automatic assembly line for an automobile motor rotor, which comprises a rack, and the rack is sequentially provided with a marking station, a pre-pressing station, a pressurizing height measurement station and a go gauge detection station. The marking mechanism is arranged on the marking station, and the marking mechanism is provided with a rotating tool and a marking device used for accurate marking; the pre-pressing mechanism is arranged on the pre-pressing station; the detection mechanism is arranged on the pressurizing height measurement station and used for pressurizing and detecting the height of the product and the surface flatness of the product; the go gauge detection mechanism is arranged at the go gauge detection station; and the tray assembly line is arranged at the front end of the rack, and the products are conveyed in the direction of the tray assembly line and are in butt joint with the machining stations in sequence. By means of the mode, the automatic assembling and detecting device is compact in structure, integrates coding, pre-pressing, height detection, flatness detection and go gauge detection, and is complete in function, high in assembling and detecting efficiency and wide in applicability.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of rotor assembly, in particular to an automatic assembly line for automobile motor rotors. Background Art

[0002] The incoming automotive motor rotors are stacked piece by piece and need to be marked at their designated positions. The products are in a rotating state, so it is difficult to ensure that the placement corresponds to the actual marking position. When the products are flat, it also affects the subsequent marking accuracy. Since the products are piece by piece and not compacted, there are gaps in the middle and they need to be compacted. After the pre-pressing of the products, their height and plane need to be inspected. In the past, most of them were inspected separately, which had low inspection efficiency. There were burrs and flanging on the special-shaped through holes and the inner diameter of the products. The broken corners were inside during punching, so they also needed to be inspected by gauge. After the inspection, it was difficult to remove the materials because the bottom surface of the product was close to the tooling.

[0003] Based on the above defects and deficiencies, it is necessary to improve the existing technology and design an automatic assembly line for automobile motor rotors. Utility Model Content

[0004] The main technical problem solved by the utility model is to provide an automatic assembly line for automobile motor rotors, which has a compact structure, integrates coding, pre-pressing, height detection, flatness detection, and through-gauge detection, has complete functions, high assembly and detection efficiency, and wide applicability.

[0005] In order to solve the above technical problems, a technical solution adopted by the present invention is to provide an automatic assembly line for automobile motor rotors, which includes:

[0006] The frame is provided with a marking station, a pre-pressing station, a pressurizing height measuring station and a through-gauge testing station in sequence;

[0007] a marking mechanism, disposed at the marking station, wherein the marking mechanism is provided with a rotary tool and a marking device for precise marking;

[0008] A pre-pressing mechanism is provided at the pre-pressing station, wherein the pre-pressing mechanism is provided with a positioning boss for positioning the rotor from the inner diameter profiling, a material sensing sensor for identifying the position of the material, and a pre-pressing device for pre-pressing the rotor;

[0009] A detection mechanism is provided at the pressurized height measuring station for pressurizing and detecting the height of the product and the flatness of the product surface;

[0010] A general inspection mechanism is provided at the general inspection station;

[0011] The pallet assembly line is arranged at the front end of the frame. The products are transported along the pallet assembly line and docked with each processing station in turn.

[0012] Preferably, the rotating tooling includes a rotating table mounted on the frame, a tooling plate mounted on the rotating table for placing the rotor, a plurality of positioning pins for positioning the arc-shaped opening of the inner diameter of the rotor are mounted on the tooling plate, two blocks for clamping the protrusion of the inner diameter of the rotor are mounted on the tooling plate, and a row of sensors for identifying the incoming rotor and detecting whether the rotor is flat are also embedded in the tooling plate. For rotors of different sizes, the installation positions of the positioning pins and the blocks can be adjusted. If the product is not fed in, the sensor cannot identify the rotor. If the rotor is not flat, a section of the bottom surface of the rotor is tilted, and the sensor below cannot identify the rotor.

[0013] Preferably, the marking device includes a camera mounted on the frame via a bracket for identifying the rotor size and marking position, a marking machine for marking a designated position on the rotor, and a code reader for scanning and identifying the marking.

[0014] Preferably, the prestressing device includes a prestressing bracket, a servo electric cylinder installed on the prestressing bracket, a lifting frame driven downward by the servo electric cylinder, and a pressure plate installed on the lower end of the lifting frame. A pressure sensor is installed at the connection between the servo electric cylinder and the lifting frame. Since the rotor incoming material is stacked together piece by piece and not compacted, there is a gap between the pieces and they need to be compacted. The rotor is radially limited and guided by the positioning boss to avoid collapse. By controlling the prestress in the axial direction, the edge burrs run outward and the burrs can be removed.

[0015] Preferably, the detection mechanism includes a tooling device installed on the frame, an inductive sensor and a pressure detection device, the tooling device includes a positioning platform, a reference block, a positioning component and a floating component, a reference block is installed in the middle of the positioning platform, the reference block is lower than the product and fixed when working, and the reference block is adjustable for products of different sizes. If the positioning platform is used as a reference, it is difficult for the pressure detection device to contact the bottom surface of the reference for relatively high products. A slide groove is provided on the positioning platform, and two positioning components for positioning from the inner diameter are installed in the slide groove. The positioning component includes a mounting block arranged in the slide groove and a mounting block fixed to the After adjusting the position of the positioning column on the mounting block, the mounting block is fixed to the positioning platform by screws to adapt to products of different sizes. The positioning platform is also equipped with a floating component for floating and lifting the product for material retrieval. The floating component includes an elastic block and an elastic column. The elastic block is mounted on the positioning platform through the elastic column. Under the pressurized state, the elastic block is flush with the surface of the positioning platform. After the inspection is completed, the elastic column can lift the elastic block, and the product on the positioning platform is lifted. The bottom surface of the product is separated from the surface of the positioning platform, which is convenient for taking the product. Otherwise, the bottom surface of the product is close to the positioning platform without gaps, making it difficult to grab the product at the bottom when taking the product.

[0016] Preferably, the pressurized detection device includes a detection bracket, a detection servo electric cylinder installed on the top plate of the detection bracket, a detection lifting frame driven downward by the detection servo electric cylinder, a detection pressure head installed on the detection lifting frame, and a displacement sensor. The displacement sensor is opposite to the reference block. The detection lifting frame is also equipped with a number of contact displacement sensors distributed in a concentric array and passing through the detection pressure head. The multi-point contact displacement sensor detects the surface flatness of the product. Under the pressurized state, the flatness is judged by the changes in the values of multiple sensors. If the values are close, the flatness is good. If the values differ greatly, the product flatness is poor.

[0017] Preferably, the gauge detection mechanism includes a detection rotating table installed on the frame, a product carrier driven by the detection rotating table and used to place products, a material arrival sensor arranged on the frame and pointing to the product carrier, and a gauge detection device located above the product carrier; the gauge detection device includes a gauge detection bracket, a lifting cylinder installed on the gauge detection bracket, a gauge lifting frame driven up and down by the lifting cylinder, a fixed frame installed on the gauge lifting frame, a positioning plate movably installed on the lower plate of the fixed frame through a guide column, and several groups of gauges elastically installed to the The special-shaped go gauge on the lower plate of the fixed frame is also equipped with a detection sensor pointing to the top rod of the special-shaped go gauge. The go gauge lifting frame is connected to the go gauge detection bracket through a linear slide rail. The size and placement angle of the special-shaped go gauge are consistent with the special-shaped through holes on the product. The corresponding special-shaped go gauge is replaced according to different products. When the special-shaped through holes on the product are relatively dense and there is not enough space to install one-to-one special-shaped go gauges, the special-shaped go gauges can be placed in an interval manner. In this way, after one detection is completed, it is rotated by a certain angle to detect the next group of special-shaped through holes until all special-shaped go gauges are detected.

[0018] Preferably, the lower end of the positioning plate is provided with a boss consistent with the inner diameter of the product, which can detect the inner diameter of the product while detecting the special-shaped through hole. The positioning plate is also provided with a special-shaped opening to avoid the special-shaped through gauge. The purpose of detecting the inner diameter and the through hole is to detect the presence of burrs, flanging and punching cut angles inside.

[0019] Preferably, the pallet assembly line includes a conveying assembly line arranged on a frame, a pallet carrier placed on the conveying assembly line for positioning products, and a scanning assembly respectively arranged at the rear of the marking station, pre-pressing station, pressure height measuring station and gauge inspection station. The pallet assembly line adopts manual or automatic operation according to the use requirements. The manual pallet assembly line can adopt a roller, and the automatic pallet assembly line can adopt a single-axis drive. The scanning assembly includes a manual slide, a push plate, a ring clamp, an axis, an axis clamp and a tracking scanner. The manual slide is installed on the frame, and a push plate with adjustable height is installed on the slide of the manual slide, a ring clamp is installed on the push plate, an axis with adjustable angle is installed on the ring clamp, and an axis clamp with adjustable angle is installed on the axis. The tracking scanner is installed on the axis clamp through a bracket. The tracking scanner can be adjusted to point to the product on the pallet carrier, and the code is read when the scanned product interacts at each station to track the product accuracy and the inspection status of each station for traceability.

[0020] Compared with the prior art, the beneficial effects of the present invention are:

[0021] The rotary tooling is suitable for positioning products of different sizes. It can identify whether the product is flat. The rotary table drives the product to rotate and turn it to the specified coding angle.

[0022] The pre-pressing device can quickly position the pre-pressed product to avoid collapse. By controlling the pre-pressing force in the axial direction, the edge burrs run outwards and can be removed.

[0023] The detection mechanism applies a certain pressure to detect the height of the product while detecting the surface flatness of the product through a multi-point contact displacement sensor;

[0024] The fixture is equipped with a reference block that is adjustable for products of different sizes and has wide applicability. After the inspection is completed, the floating component can lift the product, and the bottom surface of the product is separated from the surface of the positioning table, making it easy to pick up the product;

[0025] The through gauge detection mechanism detects the special-shaped through holes on the product while detecting the inner diameter of the product;

[0026] Products are connected to each workstation through the pallet assembly line. The tracking scanner reads the code when the product interacts with each station, tracking the product accuracy and the inspection status of each station for traceability. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 This is a structural schematic diagram of an automatic assembly line for automobile motor rotors.

[0028] Figure 2 This is a schematic diagram of the marking mechanism structure of an automatic assembly line for automobile motor rotors.

[0029] Figure 3 This is a schematic diagram of the rotating tooling structure of an automatic assembly line for automobile motor rotors.

[0030] Figure 4 This is a schematic diagram of the pre-stressing mechanism structure of an automatic assembly line for automobile motor rotors.

[0031] Figure 5 The figure is a schematic diagram of the detection mechanism structure of an automatic assembly line for automobile motor rotors.

[0032] Figure 6 This is a schematic diagram of the structure of a tooling device for an automatic assembly line of automobile motor rotors.

[0033] Figure 7 This is a partial cross-sectional view of a tooling device for an automatic assembly line for automobile motor rotors.

[0034] Figure 8 This is a partial structural diagram of a pressurization detection device for an automatic assembly line of automobile motor rotors.

[0035] Figure 9 The figure is a structural diagram of a through-gauge detection mechanism for an automatic assembly line of automobile motor rotors.

[0036] Figure 10 This is a partial cross-sectional view of a through-gauge detection device for an automatic assembly line of automobile motor rotors.

[0037] Figure 11 This is a schematic diagram of the pallet assembly line structure of an automatic assembly line for automobile motor rotors.

[0038] Among them, 1. rack;

[0039] 2. Marking mechanism, 21. Rotating tooling, 211. Rotating table, 212. Tooling plate, 213. Positioning pin, 214. Block, 215. Sensor, 22. Marking device, 221. Camera, 222. Marking machine, 223. Code reader;

[0040] 3. Pre-pressing mechanism, 31. Positioning boss, 32. Material sensing sensor, 33. Pre-pressing device, 331. Pre-pressing bracket, 332. Servo electric cylinder, 333. Lifting frame, 334. Pressing plate;

[0041] 4. Detection mechanism, 41. Fixture device, 411. Positioning table, 412. Reference block, 413. Positioning assembly, 4131. Mounting block, 4132. Positioning column, 414. Floating assembly, 4141. Elastic block, 4142. Elastic column, 42. Inductive sensor, 43. Pressurization detection device, 431. Detection bracket, 432. Detection servo cylinder, 433. Detection lifting frame, 434. Detection pressure head, 435. Displacement sensor, 436. Contact displacement sensor;

[0042] 5. Go gauge detection mechanism, 51. Detection rotating table, 52. Product carrier, 53. Material arrival sensor, 54. Go gauge detection device, 541. Go gauge detection bracket, 542. Lifting electric cylinder, 543. Go gauge lifting frame, 544. Fixing frame, 545. Positioning plate, 546. Special-shaped go gauge, 547. Detection sensor;

[0043] 6. Pallet assembly line, 61. Conveyor assembly line, 62. Pallet carrier, 63. Barcode scanning component, 631. Manual slide, 632. Push plate, 633. Ring clamp, 634. Shaft, 635. Shaft clamp, 636. Tracking barcode scanner. DETAILED DESCRIPTION

[0044] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more precise definition of the protection scope of the present invention.

[0045] See also Figures 1 to 11 , the embodiments of the present utility model include:

[0046] An automatic assembly line for automobile motor rotors, comprising a frame 1, on which a marking station, a pre-pressing station, a pressurized height measuring station, and a through-gauge detection station are sequentially arranged;

[0047] A marking mechanism 2 is provided at the marking station, wherein the marking mechanism 2 is provided with a rotary tool 21 and a marking device 22 for precise marking;

[0048] A pre-pressing mechanism 3 is provided at the pre-pressing station. The pre-pressing mechanism 3 is provided with a positioning boss 31 for positioning the rotor from the inner diameter profile, a material sensing sensor 32 for identifying the position of the material, and a pre-pressing device 33 for pre-pressing the rotor;

[0049] The detection mechanism 4 is provided at the pressurized height measuring station and is used for pressurized detection of product height and surface flatness;

[0050] A general inspection mechanism 5 is provided at the general inspection station;

[0051] The pallet assembly line 6 is arranged at the front end of the frame 1. The products are transported along the pallet assembly line 6 and docked with each processing station in turn.

[0052] The rotating tooling 21 includes a rotating table 211 mounted on the frame 1, and a tooling plate 212 mounted on the rotating table for placing the rotor. The tooling plate 212 is equipped with a number of positioning pins 213 for positioning the arc-shaped opening of the inner diameter of the rotor, and two clamping blocks 214 for clamping the protrusion of the inner diameter of the rotor are installed on the tooling plate 212. The tooling plate 212 is also embedded with a row of sensors 215 for identifying incoming rotors and detecting whether the rotor is flat. For rotors of different sizes, the installation positions of the positioning pins 213 and the clamping blocks 214 are adjustable. If the product is not in the feed, the sensor 215 cannot identify the rotor. If the rotor is not flat, a section of the bottom surface of the rotor is tilted, and the sensor 215 below cannot identify the rotor.

[0053] The marking device 22 includes a camera 221 mounted on the frame 1 through a bracket for identifying the rotor size and marking position, a marking machine 222 for marking a specified position on the rotor, and a code reader 223 for scanning and identifying the marking.

[0054] The pre-stressing device 33 includes a pre-stressing bracket 331, a servo electric cylinder 332 installed on the pre-stressing bracket 331, a lifting frame 333 driven downward by the servo electric cylinder 332, and a pressure plate 334 installed on the lower end of the lifting frame 333. A pressure sensor is installed at the connection between the servo electric cylinder 332 and the lifting frame 333. Since the rotor incoming material is stacked together piece by piece and not compacted, there is a gap between the pieces and needs to be compacted. The rotor is radially limited and guided by the positioning boss 31 to avoid collapse. By controlling the pre-stress in the axial direction, the edge burrs run outward and the burrs can be removed.

[0055] The detection mechanism 4 includes a tooling device 41 installed on the frame 1, an inductive sensor 42 and a pressure detection device 43. The tooling device 41 includes a positioning platform 411, a reference block 412, a positioning component 413 and a floating component 414. A reference block 412 is installed in the middle of the positioning platform 411. When working, the reference block 412 is lower than the product and is fixed. The reference block is adjustable for products of different sizes. If the positioning platform 411 is used as a reference, for relatively high products, it is difficult for the pressure detection device 43 to contact the reference bottom surface. A slide groove is provided on the positioning platform 411, and two positioning components 413 for positioning from the inner diameter are installed in the slide groove. The positioning component 413 includes a mounting block 4131 set in the slide groove and a positioning component fixed to the mounting block 4131. Column 4132, after adjusting the position, the mounting block 4131 is screwed to the positioning platform 411 by screws to adapt to products of different sizes. The positioning platform 411 is also equipped with a floating component 414 for floating and lifting the product for material removal. The floating component 414 includes an elastic block 4141 and an elastic column 4142. The elastic block 4141 is installed on the positioning platform 411 through the elastic column 4142. Under the pressurized state, the elastic block 4141 is flush with the surface of the positioning platform 411. After the inspection is completed, the elastic column 4142 can lift the elastic block 4141, and the product on the positioning platform 411 is lifted. The bottom surface of the product is separated from the surface of the positioning platform 411, which is convenient for taking the product. Otherwise, the bottom surface of the product is close to the positioning platform 411 without a gap, and it is difficult to grab the product at the bottom when taking the product.

[0056] The pressurized detection device 43 includes a detection bracket 431, a detection servo electric cylinder 432 installed on the top plate of the detection bracket 431, a detection lifting frame 433 driven downward by the detection servo electric cylinder 432, a detection pressure head 434 installed on the detection lifting frame 433, and a displacement sensor 435. The displacement sensor 435 is opposite to the reference block 412. The detection lifting frame 433 is also equipped with a number of contact displacement sensors 436 distributed in a concentric array and passing through the detection pressure head 434. The multi-point contact displacement sensor 446 detects the surface flatness of the product. Under the pressurized state, the flatness is judged by the changes in the values of multiple sensors. If the values are close, the flatness is good. If the values differ greatly, the product flatness is poor.

[0057] The through-gauge detection mechanism 5 includes a detection rotating table 51 installed on the frame 1, a product carrier 52 driven to rotate by the detection rotating table 51 and used to place products, a material arrival sensor 53 arranged on the frame 1 and pointing to the product carrier 52, and a through-gauge detection device 54 located above the product carrier 52; the through-gauge detection device 54 includes a through-gauge detection bracket 541, a lifting electric cylinder 542 installed on the through-gauge detection bracket 541, a through-gauge lifting frame 543 driven up and down by the lifting electric cylinder 542, a fixing frame 544 installed on the through-gauge lifting frame 543, a positioning plate 545 movably installed on the lower plate of the fixing frame 544 through a guide column, and several groups of through-gauge detection devices 541 and 542 respectively. The special-shaped go gauge 546 is mounted on the lower plate of the fixing frame 544, and a detection sensor 547 pointing to the top rod of the special-shaped go gauge 546 is also mounted on the upper plate of the fixing frame 544. The go gauge lifting frame 543 is connected to the go gauge detection bracket 541 for sliding guidance via a linear slide rail. The size and placement angle of the special-shaped go gauge 546 are consistent with the special-shaped through holes on the product. The corresponding special-shaped go gauge 546 is replaced according to different products. When the special-shaped through holes on the product are relatively dense and there is not enough space to install the special-shaped go gauges 546 one by one, the special-shaped go gauges 546 can be placed in an interval manner. In this way, after one detection is completed, it is rotated by a certain angle to detect the next group of special-shaped through holes until all special-shaped go gauges are detected.

[0058] The lower end of the positioning plate 545 is provided with a boss consistent with the inner diameter of the product, which can detect the inner diameter of the product while detecting the special-shaped through hole. The positioning plate 545 is also provided with a special-shaped opening to avoid the special-shaped through gauge 546. The purpose of detecting the inner diameter and through hole is to detect the presence of burrs, flanging and punching cut angles inside.

[0059] The pallet assembly line 6 includes a conveying assembly line 61 arranged on the frame 1, a pallet carrier 62 placed on the conveying assembly line 61 for positioning the product, and a code scanning component 63 respectively arranged on the rear side of the marking station, pre-pressing station, pressurized height measuring station and through-gauge detection station. The pallet assembly line 6 is manual or automatic according to the use requirements. The manual pallet assembly line can use a roller, and the automatic pallet assembly line can use a single-axis drive. The code scanning component 63 includes a manual slide 631, a push plate 632, a ring clamp 633, an axis 634, an axis clamp 635 and a tracking scanner 6 36. The manual slide 631 is installed on the frame 1. The slide of the manual slide 631 is installed with a push plate 632 that can adjust the height. The push plate 632 is installed with a ring clamp 633. The ring clamp 633 is installed with a shaft 634 that can adjust the angle. The shaft 634 is installed with a shaft clamp 635 that can adjust the angle. The tracking scanner 636 is installed on the shaft clamp 635 through a bracket. The tracking scanner 636 can be adjusted to point to the product on the pallet carrier 62. The scanned product is read at each station when interacting, and the product accuracy and the inspection status of each station are tracked for traceability.

[0060] The utility model relates to an automatic assembly line for automobile motor rotors, which has a compact structure, integrates coding, pre-pressing, height detection, flatness detection and through-gauge detection, has complete functions, high assembly and detection efficiency and wide applicability.

[0061] The above description is merely an embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the description and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. An automatic assembly line for automobile motor rotors, characterized by: include: A frame (1), wherein a marking station, a pre-pressing station, a pressurizing height measuring station and a through-gauge detection station are sequentially arranged on the frame (1); A marking mechanism (2) is provided at the marking station, wherein the marking mechanism (2) is provided with a rotary tool (21) and a marking device (22) for precise marking; A pre-pressing mechanism (3) is provided at the pre-pressing station, wherein the pre-pressing mechanism (3) is provided with a positioning boss (31) for positioning the rotor from the inner diameter profile, a material sensing sensor (32) for identifying the position of the material, and a pre-pressing device (33) for pre-pressing the rotor; A detection mechanism (4), arranged at the pressurized height measuring station, is used for pressurized detection of product height and product surface flatness; A general inspection mechanism (5) is provided at the general inspection station; The pallet assembly line (6) is arranged at the front end of the frame (1), and the products are transported along the pallet assembly line (6) and docked with each processing station in sequence.

2. The automatic assembly line for automobile motor rotors according to claim 1, characterized in that: The rotary tooling (21) comprises a rotary table (211) mounted on a frame (1), a tooling plate (212) mounted on the rotary table for placing a rotor, a plurality of positioning pins (213) for positioning an arc-shaped opening of the rotor inner diameter mounted on the tooling plate (212), two clamping blocks (214) for clamping a protrusion of the rotor inner diameter mounted on the tooling plate (212), and a row of sensors (215) for identifying incoming rotors and detecting whether the rotors are leveled are also embedded in the tooling plate (212). The mounting positions of the positioning pins (213) and the clamping blocks (214) are adjustable.

3. The automatic assembly line for automobile motor rotors according to claim 1, characterized in that: The marking device (22) comprises a camera (221) mounted on a frame (1) via a bracket for identifying rotor size and marking positions, a marking machine (222) for marking a code at a designated position of the rotor, and a code reader (223) for scanning and identifying the marking.

4. The automatic assembly line for automobile motor rotors according to claim 1, characterized in that: The pre-pressing device (33) comprises a pre-pressing bracket (331), a servo electric cylinder (332) mounted on the pre-pressing bracket (331), a lifting frame (333) driven downward by the servo electric cylinder (332), and a pressure plate (334) mounted on the lower end of the lifting frame (333). A pressure sensor is installed at the connection between the servo electric cylinder (332) and the lifting frame (333).

5. The automatic assembly line for automobile motor rotors according to claim 1, characterized in that: The detection mechanism (4) includes a tooling device (41) mounted on the frame (1), an inductive sensor (42) and a pressurized detection device (43), the tooling device (41) includes a positioning platform (411), a reference block (412), a positioning assembly (413) and a floating assembly (414), the reference block (412) being mounted in the middle of the positioning platform (411), a slide groove being provided on the positioning platform (411), and two positioning assemblies (413) for positioning from the inner diameter being mounted in the slide groove. 413), the positioning assembly (413) includes a mounting block (4131) arranged in a slide groove and a positioning column (4132) fixed to the mounting block (4131), and the positioning platform (411) is also equipped with a floating assembly (414) for floatingly lifting the product for material removal, and the floating assembly (414) includes an elastic block (4141) and an elastic column (4142), and the elastic block (4141) is mounted on the positioning platform (411) through the elastic column (4142).

6. The automatic assembly line for automobile motor rotors according to claim 5, characterized in that: The pressurized detection device (43) comprises a detection bracket (431), a detection servo electric cylinder (432) mounted on the top plate of the detection bracket (431), a detection lifting frame (433) driven downward by the detection servo electric cylinder (432), a detection pressure head (434) mounted on the detection lifting frame (433), and a displacement sensor (435), wherein the displacement sensor (435) is opposite to the reference block (412), and the detection lifting frame (433) is further mounted with a plurality of contact displacement sensors (436) distributed in a concentric array and passing through the detection pressure head (434).

7. The automatic assembly line for automobile motor rotors according to claim 1, characterized in that: The through-gauge detection mechanism (5) comprises a detection rotating platform (51) mounted on a machine frame (1), a product carrier (52) driven by the detection rotating platform (51) for placing products, a material arrival sensor (53) arranged on the machine frame (1) and pointing toward the product carrier (52), and a through-gauge detection device (54) located above the product carrier (52); the through-gauge detection device (54) comprises a through-gauge detection bracket (541), a lifting electric cylinder (542) mounted on the through-gauge detection bracket (541), and a through-gauge detection device (544) driven by the lifting electric cylinder (541). 2) a lifting frame (543) for driving the vertical movement of a through-gauge, a fixing frame (544) mounted on the lifting frame (543), a positioning plate (545) movably mounted on the lower plate of the fixing frame (544) via a guide column, and a plurality of groups of special-shaped through-gauges (546) elastically mounted on the lower plate of the fixing frame (544) via springs, wherein a detection sensor (547) pointing to a top rod of the special-shaped through-gauge (546) is also mounted on the upper plate of the fixing frame (544), and the size and placement angle of the special-shaped through-gauge (546) are consistent with the special-shaped through-hole on the product.

8. The automatic assembly line for automobile motor rotors according to claim 7, characterized in that: The lower end of the positioning plate (545) is provided with a boss that is consistent with the inner diameter of the product, and can detect the inner diameter of the product while detecting the special-shaped through hole. The positioning plate (545) is also provided with a special-shaped opening that avoids the special-shaped through gauge (546).

9. The automatic assembly line for automobile motor rotors according to claim 1, characterized in that: The pallet assembly line (6) comprises a conveying assembly line (61) arranged on a frame (1), a pallet carrier (62) placed on the conveying assembly line (61) for positioning products, and a code scanning assembly (63) respectively arranged at the rear of a marking station, a pre-pressing station, a pressurized height measuring station, and a gauge inspection station. The pallet assembly line (6) is manually or automatically operated according to usage requirements. The code scanning assembly (63) comprises a manual slide (631), a push plate (632), a ring clamp (633), a shaft (634), a shaft clamp (635), and a tracking code scanner. (636), the manual slide (631) is installed on the frame (1), the slide of the manual slide (631) is installed with a push plate (632) capable of adjusting the height, the push plate (632) is installed with a ring clamp (633), the ring clamp (633) is installed with a shaft (634) capable of adjusting the angle, the shaft (634) is installed with a shaft clamp (635) capable of adjusting the angle, the tracking scanner (636) is installed on the shaft clamp (635) through a bracket, and the tracking scanner (636) can be adjusted to point to the product on the pallet carrier (62).

Citation Information

Cited By

  • Electric vehicle motor assembling production line and assembling method

    CN121468181A