High-integration power supply distributor

Through the design of the detachable upper case and the lower case, combined with a variety of structural parts, the conductive sheet is easily disassembled and positioned, which solves the problem that the conductive sheet is not easy to disassemble, reduces maintenance costs and improves the stability and life of the power distributor.

CN223207357UActive Publication Date: 2025-08-08JIAXING YUNCHI INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202422427897.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-09
Publication Date
2025-08-08
Estimated Expiration
2034-10-09

AI Technical Summary

Technical Problem

The conductive sheets of existing vehicle-mounted power distributors are not easily disassembled separately, resulting in increased maintenance complexity and cost.

Method used

The detachable upper and lower shell design is adopted, combined with the installation plate, fixed shaft, stop, spring, positioning column, positioning groove, limiting column, thread groove and bolt structure, to achieve convenient disassembly and assembly and positioning of the conductive sheet, and to cooperate with the sealing gasket to prevent dust and moisture from entering.

Benefits of technology

The inspection and maintenance process of conductive sheets is simplified, maintenance costs are reduced, and the stable operation of the power distributor is ensured and the service life is extended.

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    Figure CN223207357U_ABST
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Abstract

The utility model relates to the field of power distributors, and discloses a high-integration power distributor, which comprises an upper shell, the upper shell is detachably arranged in a lower shell, a plurality of connecting pieces are detachably arranged on the top surface of the upper shell, fixing holes are respectively formed in the front side and the rear side of the outer wall of the lower shell, and the connecting pieces are detachably arranged in the lower shell. Fixing shafts are slidably inserted into the two fixing holes correspondingly, the two fixing shafts are slidably inserted into the two fixing grooves correspondingly, check blocks are fixed to the outer ends of the two fixing shafts correspondingly, and springs are fixed to the front side and the rear side of the outer wall of the lower shell correspondingly; the outer ends of the two springs are fixedly connected with the inner sides of the two check blocks correspondingly. According to the utility model, through the mounting plate, the fixed shaft, the stop block and the spring, the upper shell, the lower shell and the conducting strip can be conveniently disassembled and assembled by a worker, regular detection and maintenance of the conducting strip are facilitated, the maintenance cost of the conducting strip is reduced, and long-term stable operation of the power supply distributor is ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of power distributors, in particular to a highly integrated power distributor. Background Art

[0002] An in-vehicle power distributor is a device used to distribute power to various devices in a vehicle. It typically includes an input port, multiple output ports, fuse protection, and possibly a voltage conversion module. Its function is to efficiently and safely distribute power from the vehicle's main power source to various electronic devices, such as the navigation system, audio system, and lighting, while also providing overload protection and voltage stabilization.

[0003] According to the Chinese patent announcement number: CN220710800U, a vehicle-mounted power distributor assembly includes a main body, on which are provided at least two first connectors distributed in an array, a positive electrode, a negative electrode, and a ground wire. The positive electrode is connected to the positive electrode portion provided in the first connector, the negative electrode is connected to the negative electrode portion provided in the first connector, and the ground wire is connected to the ground wire portion in the first connector.

[0004] In the above solution, the conductive sheet and the body are integrally injection molded, resulting in the following disadvantages: when the power distributor is in use, the conductive sheet is not easy to be disassembled and assembled separately, which increases the complexity and cost of maintaining the conductive sheet. Utility Model Content

[0005] The purpose of the utility model is to provide a highly integrated power distributor to solve the problem that the conductive sheet is difficult to be separately disassembled and assembled when the power distributor is in use, which increases the complexity and cost of maintaining the conductive sheet.

[0006] In order to achieve the above-mentioned purpose of the utility model, the utility model adopts the following technical solutions: a highly integrated power distributor, comprising an upper shell, the upper shell being detachably arranged inside the lower shell, the top surface of the upper shell being detachably provided with several connecting parts, two conductive plates being provided inside the lower shell, the conductive plate on the left being provided with a negative pole, the conductive plate on the right being provided with a positive pole, and the conductive plate on the right being provided with a ground wire, two mounting grooves being provided on the top surface of the lower shell, two mounting plates being fixed on the bottom surface of the upper shell, the outer sides of the two mounting plates being respectively provided with fixing grooves, the two mounting plates being respectively detachably arranged in the two mounting grooves, the front and rear sides of the outer wall of the lower shell being respectively provided with fixing holes, the insides of the two fixing holes being respectively slidably inserted with fixing shafts, the two fixing shafts being respectively slidably inserted in the two fixing grooves, the outer ends of the two fixing shafts being respectively fixed with stoppers, the front and rear sides of the outer wall of the lower shell being respectively fixed with springs, the two springs being respectively wrapped around the two fixing shafts, and the outer ends of the two springs being respectively fixedly connected to the inner sides of the two stoppers.

[0007] Preferably, two positioning columns are fixed on the bottom surface of the upper shell, and two positioning grooves are provided on the top surface of the lower shell, and the two positioning grooves respectively position the two positioning columns.

[0008] Preferably, a plurality of limiting columns are fixed to the inner bottom surface of the lower shell, and the plurality of limiting columns respectively limit the two conductive sheets.

[0009] Preferably, the top surface of the upper shell is provided with several threaded grooves, the front sides of several connecting parts are respectively fixed with fixing plates, the top surfaces of several fixing plates are respectively provided with threaded holes, several threaded holes are respectively threaded with bolts, and the threaded ends of several bolts are respectively connected to the internal threads of several threaded grooves.

[0010] Preferably, a sealing gasket is fixed to the bottom surface of the upper shell.

[0011] Preferably, the thickness of the sealing gasket is 1 mm.

[0012] Compared with the existing technology, a highly integrated power distributor adopting the above technical solution has the following features:

[0013] Beneficial effects:

[0014] 1. During use, the installation plate, fixed shaft, block and spring facilitate the disassembly and assembly of the upper shell, lower shell and conductive sheet by the staff, which is convenient for regular inspection and maintenance of the conductive sheet, reduces the maintenance cost of the conductive sheet and ensures the long-term stable operation of the power distributor;

[0015] Second, during use, the positioning posts and positioning slots facilitate auxiliary positioning when the upper and lower shells are fitted together, ensuring precise alignment of the upper and lower shells during assembly and avoiding installation problems caused by misalignment. The limiting posts facilitate positioning of the conductive sheet, ensuring that the conductive sheet is in the correct position inside the lower shell, preventing the conductive sheet from shifting or tilting during use, and helping to maintain good contact between the conductive sheet and the upper shell or other components, ensuring stable current transmission.

[0016] 3. During use, the connectors can be easily installed or removed from the upper housing by aligning the threaded holes in the fixing plate with the threaded grooves on the top surface of the upper housing and fastening them with bolts, making replacement or adjustment of the connectors simple and quick. The sealing gasket helps isolate the gap between the upper and lower housings, preventing dust, moisture, and other external impurities from entering the power distributor, thereby extending the power distributor's service life and reliability. By setting the sealing gasket thickness to 1mm, a good sealing effect is ensured while avoiding assembly difficulties caused by excessive thickness or poor sealing caused by excessive thinness. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a three-dimensional schematic diagram of an embodiment.

[0018] Figure 2 Schematic diagram of the explosion of the embodiment.

[0019] Figure 3 Schematic diagram of the explosion of the upper shell and the fixing plate in the embodiment.

[0020] Figure 4 For example Figure 2 Enlarged schematic diagram of point A in the middle.

[0021] In the figure: 1. Upper shell; 2. Lower shell; 3. Connector; 4. Conductive sheet; 5. Negative electrode; 6. Positive electrode; 7. Ground wire; 8. Mounting slot; 9. Mounting plate; 10. Fixing slot; 11. Fixing hole; 12. Fixing shaft; 13. Stopper; 14. Spring; 15. Positioning column; 16. Positioning slot; 17. Limiting column; 18. Threaded slot; 19. Fixing plate; 20. Threaded hole; 21. Bolt; 22. Sealing gasket. DETAILED DESCRIPTION

[0022] The preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings.

[0023] like Figures 1-4 As shown, a highly integrated power distributor includes an upper shell 1, which is detachably arranged inside a lower shell 2. A plurality of connectors 3 are detachably arranged on the top surface of the upper shell 1. Two conductive sheets 4 are arranged inside the lower shell 2. The left conductive sheet 4 is provided with a negative electrode 5, the right conductive sheet 4 is provided with a positive electrode 6, and the right conductive sheet 4 is provided with a ground wire 7. Two mounting grooves 8 are provided on the top surface of the lower shell 2. Two mounting plates 9 are fixed to the bottom surface of the upper shell 1. The outer sides of the two mounting plates 9 are respectively provided with fixing grooves 10. The two mounting plates 9 are respectively detachably arranged in the two mounting grooves 8, the front and rear sides of the outer wall of the lower shell 2 are respectively provided with fixing holes 11, the interiors of the two fixing holes 11 are respectively slidably inserted with fixing shafts 12, the two fixing shafts 12 are respectively slidably inserted in the two fixing grooves 10, the outer ends of the two fixing shafts 12 are respectively fixed with stoppers 13, the front and rear sides of the outer wall of the lower shell 2 are respectively fixed with springs 14, the two springs 14 are respectively wrapped around the two fixing shafts 12, and the outer ends of the two springs 14 are respectively fixedly connected to the inner sides of the two stoppers 13.

[0024] During use, when the staff needs to install the conductive sheet 4, they first place the conductive sheet 4 inside the lower shell 2, then pull the stopper 13 toward the outside, driving the fixed shaft 12 to move outward. At this time, the spring 14 is in a stretched state, and then the upper shell 1 is fitted with the lower shell 2 so that the mounting plate 9 is inserted into the mounting groove 8. Then, the stopper 13 is released, and the fixed shaft 12 can be automatically reset by the spring 14, so that the fixed shaft 12 is slidably inserted into the fixed groove 10, completing the installation of the conductive sheet 4; conversely, when the staff needs to disassemble the conductive sheet 4, they first pull the stopper 13 toward the outside so that the fixed shaft 12 is away from the inside of the fixed groove 10, and the upper shell 1 can be separated from the lower shell 2, and the conductive sheet 4 inside the lower shell 2 can be taken out.

[0025] The mounting plate 9, the fixed shaft 12, the block 13 and the spring 14 facilitate the staff to disassemble and assemble the upper shell 1, the lower shell 2 and the conductive sheet 4, and facilitate the regular inspection and maintenance of the conductive sheet 4, thereby reducing the maintenance cost of the conductive sheet 4 and ensuring the long-term stable operation of the power distributor.

[0026] like Figures 1-4 As shown, two positioning posts 15 are fixed on the bottom surface of the upper shell 1 , and two positioning grooves 16 are provided on the top surface of the lower shell 2 . The two positioning grooves 16 respectively position the two positioning posts 15 .

[0027] During use, the positioning columns 15 and the positioning grooves 16 facilitate the staff to assist in positioning when fitting the upper shell 1 and the lower shell 2 together, ensuring the precise alignment of the upper shell 1 and the lower shell 2 during the assembly process and avoiding installation problems caused by misalignment.

[0028] like Figures 1-4 As shown, a plurality of limiting columns 17 are fixed to the inner bottom surface of the lower shell 2, and the plurality of limiting columns 17 respectively limit the two conductive plates 4. A plurality of threaded grooves 18 are provided on the top surface of the upper shell 1, and a plurality of fixing plates 19 are respectively fixed on the front sides of the plurality of connecting parts 3. The top surfaces of the plurality of fixing plates 19 are respectively provided with threaded holes 20, and bolts 21 are respectively threadedly connected in the plurality of threaded holes 20, and the threaded ends of the plurality of bolts 21 are respectively threadedly connected to the internal threads of the plurality of threaded grooves 18.

[0029] During use, the limiting posts 17 facilitate the positioning of the conductive sheet 4, ensuring that the conductive sheet 4 is correctly positioned within the lower housing 2, preventing the conductive sheet 4 from shifting or tilting during use. This helps maintain good contact between the conductive sheet 4 and the upper housing 1 or other components, ensuring stable current transmission. By matching the threaded holes 20 on the fixing plate 19 with the threaded grooves 18 on the top surface of the upper housing 1 and fastening them with bolts 21, workers can easily install or remove the connector 3 from the upper housing 1, making replacement or adjustment of the connector 3 simple and quick.

[0030] like Figures 1-4 As shown, a sealing gasket 22 is fixed to the bottom surface of the upper shell 1, and the thickness of the sealing gasket 22 is 1 mm.

[0031] During use, the sealing gasket 22 helps isolate the gap between the upper and lower housings 1 and 2, preventing dust, moisture, and other foreign matter from entering the power distributor, thereby extending the power distributor's service life and reliability. Setting the thickness of the sealing gasket 22 to 1 mm ensures a good seal while avoiding assembly difficulties caused by an excessively thick gasket or a poor seal caused by an excessively thin gasket.

[0032] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A highly integrated power distributor, comprising an upper housing (1), wherein the upper housing (1) is detachably arranged inside a lower housing (2), and characterized in that: The top surface of the upper shell (1) is detachably provided with a plurality of connecting members (3); the interior of the lower shell (2) is provided with two conductive sheets (4); the conductive sheet (4) on the left is provided with a negative electrode (5); the conductive sheet (4) on the right is provided with a positive electrode (6); the conductive sheet (4) on the right is provided with a ground wire (7); the top surface of the lower shell (2) is provided with two mounting grooves (8); the bottom surface of the upper shell (1) is fixed with two mounting plates (9); the outer sides of the two mounting plates (9) are respectively provided with fixing grooves (10); the two mounting plates (9) are respectively detachably provided in the two mounting grooves ( 8), the front and rear sides of the outer wall of the lower shell (2) are respectively provided with fixing holes (11), the interiors of the two fixing holes (11) are respectively slidably inserted with fixing shafts (12), the two fixing shafts (12) are respectively slidably inserted into the two fixing grooves (10), the outer ends of the two fixing shafts (12) are respectively fixed with stoppers (13), the front and rear sides of the outer wall of the lower shell (2) are respectively fixed with springs (14), the two springs (14) are respectively wrapped around the two fixing shafts (12), and the outer ends of the two springs (14) are respectively fixedly connected to the inner sides of the two stoppers (13).

2. The highly integrated power distributor according to claim 1, characterized in that: Two positioning columns (15) are fixed on the bottom surface of the upper shell (1), and two positioning grooves (16) are provided on the top surface of the lower shell (2). The two positioning grooves (16) respectively position the two positioning columns (15).

3. The highly integrated power distributor according to claim 2, characterized in that: A plurality of limiting columns (17) are fixed to the inner bottom surface of the lower shell (2), and the plurality of limiting columns (17) respectively limit the two conductive sheets (4).

4. The highly integrated power distributor according to claim 3, characterized in that: The top surface of the upper shell (1) is provided with a plurality of threaded grooves (18), the front sides of the plurality of connecting members (3) are respectively fixed with fixing plates (19), the top surfaces of the plurality of fixing plates (19) are respectively provided with threaded holes (20), the plurality of threaded holes (20) are respectively threadedly connected with bolts (21), and the threaded ends of the plurality of bolts (21) are respectively threadedly connected with the inner threads of the plurality of threaded grooves (18).

5. The highly integrated power distributor according to claim 1, characterized in that: A sealing gasket (22) is fixed to the bottom surface of the upper shell (1).

6. The highly integrated power distributor according to claim 5, characterized in that: The thickness of the sealing gasket (22) is 1 mm.

Citation Information

Patent Citations

  • Vehicle-mounted power supply distributor assembly

    CN220710800U