Plate-and-frame filter press and filter cake material self-falling cutting device thereof

By designing a self-falling and cutting device for filter cake materials in the plate and frame filter press, the automatic cutting of filter cake is achieved by using gravity impact force and driving mechanism, the problem of large amount of filter cake blocks requires manual breakage, and the labor cost and labor intensity are reduced.

CN223209078UActive Publication Date: 2025-08-12ZHENGZHOU SNOW MOUNTAIN IND CO LTD
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Patent Information

Application Number
CN202422492711.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-15
Publication Date
2025-08-12
Estimated Expiration
2034-10-15

AI Technical Summary

Technical Problem

The filter cake mass unloaded by the existing plate and frame filter press is large and needs to be broken manually, which increases the labor intensity and labor costs of workers.

Method used

A self-falling and cutting device for filter cake materials for a plate-frame filter press is designed, and a grid-like structure is formed using cross-set cutting boards, which are cut into small pieces by using the gravity impact force of the filter cake, and the rotation of the cutting board is controlled by a driving mechanism to achieve automatic cutting.

Benefits of technology

Automatic cutting of filter cakes is realized, reducing the need for manual crushing, saving manpower and reducing the labor intensity of workers.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a plate-and-frame filter press and a filter cake material self-falling cutting device thereof. The plate-and-frame filter press comprises a machine shell, and a filter cake discharging opening is formed in the lower end of the machine shell; and the plate-and-frame filter press further comprises a filter cake material self-falling cutting device arranged below the filter cake discharge hole. The filter cake material self-falling cutting device comprises a device frame, a cutting plate is arranged on the device frame, the cutting plate comprises a plurality of cutting strips, and the cutting strips are arranged in a crossed mode to form a latticed structure, so that a filter cake is cut into a plurality of small blocks under the gravity impact effect of the filter cake. And the filter cake material falls under the action of gravity and is cut into a plurality of fragments by the cutting plate by virtue of the falling impact force, and the fragments fall from the grid holes. Manual crushing in the later period is avoided, manpower is saved, and the labor intensity of workers is relieved.
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Description

Technical Field

[0001] The utility model relates to the field of plate and frame filter presses, in particular to a plate and frame filter press and a filter cake material self-falling cutting device thereof. Background Art

[0002] A plate and frame filter press, also known as a plate filter press, is a machine that applies mechanical force to one side of the filter medium to achieve filtration. Due to its large filtration area, high flow rate, and wide range of applications, it is widely used in the pharmaceutical, chemical, and food industries.

[0003] In the production of molecular sieve raw powder, water washing and filtration are essential steps. Typically, a large amount of water is squeezed out of the material through the plate and frame filter press, forming a filter cake. This cake is then dried again in other drying equipment to become a qualified product. However, due to the large size of the filter cake removed from the plate and frame filter press, additional labor is required to break the filter cake into small pieces before feeding it into the dryer for drying. This not only wastes labor costs but also increases the workload of workers. Utility Model Content

[0004] The purpose of the utility model is to provide a filter cake material self-falling cutting device for a plate and frame filter press to solve the problems existing in the prior art; at the same time, the purpose of the utility model is also to provide a plate and frame filter press using the above-mentioned filter cake material self-falling cutting device.

[0005] To achieve the above-mentioned purpose, the utility model adopts the following technical solution for a filter cake material self-falling cutting device of a plate and frame filter press: a filter cake material self-falling cutting device of a plate and frame filter press, comprising a device frame, on which a cutting plate is provided, the cutting plate comprising a plurality of cutting strips, and the plurality of cutting strips are cross-arranged to form a grid structure, so that the filter cake is cut into a plurality of small pieces by the cutting plate under the impact of its gravity.

[0006] The device frame comprises a material storage bin with an upward opening, the material storage bin has a material discharge port, and the cutting plate is arranged inside the material storage bin.

[0007] The cutting plate has a hinged end hinged on the inner wall of the storage bin, and the other end is connected to a driving mechanism. A blanking channel is provided on the cutting plate near the hinged end. The driving mechanism can drive the cutting plate to rotate up and down around the hinged end so that the material on the cutting plate slides along the cutting plate and falls through the blanking channel.

[0008] A through hole is provided on the wall of the storage bin for the corresponding end of the cutting plate to pass through and enable the cutting plate to move up and down; the driving mechanism includes a driving cylinder, the piston rod of the driving cylinder is hinged to one end of the cutting plate, and the end of the cylinder body of the driving cylinder is hinged to the support plate on the storage bin.

[0009] A composite plate or soft baffle is provided between the cutting plate and the storage bin at the through hole. The upper end of the composite plate or soft baffle is connected to the storage bin and the other end is connected to the cutting plate to prevent the broken filter cake from splashing out of the through hole.

[0010] The utility model discloses a plate and frame filter press adopts the following technical scheme: a plate and frame filter press comprises a casing, the lower end of which is provided with a filter cake discharge port; and further comprises a filter cake material self-falling cutting device arranged below the filter cake discharge port, wherein the filter cake material self-falling cutting device comprises a device frame, a cutting plate is arranged on the device frame, the cutting plate comprises a plurality of cutting strips, and the plurality of cutting strips are cross-arranged to form a grid structure, so that the filter cake is cut into a plurality of small pieces by the cutting plate under the impact of its gravity.

[0011] The device frame comprises a material storage bin with an upward opening, the material storage bin has a material discharge port, and the cutting plate is arranged inside the material storage bin.

[0012] The cutting plate has a hinged end hinged on the inner wall of the storage bin, and the other end is connected to a driving mechanism. A blanking channel is provided on the cutting plate near the hinged end. The driving mechanism can drive the cutting plate to rotate up and down around the hinged end so that the material on the cutting plate slides along the cutting plate and falls through the blanking channel.

[0013] A through hole is provided on the wall of the storage bin for the corresponding end of the cutting plate to pass through and enable the cutting plate to move up and down; the driving mechanism includes a driving cylinder, the piston rod of the driving cylinder is hinged to one end of the cutting plate, and the end of the cylinder body of the driving cylinder is hinged to the support plate on the storage bin.

[0014] A composite plate or soft baffle is provided between the cutting plate and the storage bin at the through hole. The upper end of the composite plate or soft baffle is connected to the storage bin and the other end is connected to the cutting plate to prevent the broken filter cake from splashing out of the through hole.

[0015] The beneficial effects of the utility model are as follows: the filter cake material falls under the action of gravity and is cut into multiple pieces by the cutting plate due to the impact force of the fall. The pieces fall through the grid holes, avoiding manual crushing in the later stage, saving manpower and reducing the labor intensity of workers. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a structural schematic diagram of an embodiment of a plate and frame filter press of the present invention;

[0017] Figure 2 yes Figure 1 Schematic diagram of the structure of the cutting board. DETAILED DESCRIPTION

[0018] To facilitate understanding of the present invention, the present invention is described in more detail below with reference to the accompanying drawings and specific embodiments. The accompanying drawings illustrate preferred embodiments of the present invention. However, the present invention can be implemented in many different forms and is not limited to the embodiments described in this specification. Rather, these embodiments are provided to provide a more thorough and comprehensive understanding of the disclosure of the present invention.

[0019] It should be noted that, unless otherwise defined, the technical and scientific terms used in this specification have the same meanings as those commonly understood by those skilled in the art in the field of the present invention. The terms used in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention.

[0020] An embodiment of a plate and frame filter press of the present utility model is as follows Figure 1-Figure 2 As shown, it includes a housing 1, a filter cake discharge port 2 is provided at the lower end of the housing 1, and a filter cake material self-falling cutting device 4 is provided below the filter cake discharge port 2. In this embodiment, the filter cake material self-falling cutting device includes a device frame, which includes a storage bin 5 with an upward opening, and a discharge port 7 is provided at the lower part of the storage bin 5. A cutting plate 6 is provided inside the storage bin, and the cutting plate is as shown in FIG. Figure 2 As shown, the cutting plate includes a plurality of cutting bars 16, which are cross-arranged to form a grid structure, so that the filter cake is cut into a plurality of small pieces under the impact of its gravity.

[0021] In this embodiment, the cutting plate 6 is a movable plate hinged at one end. Specifically, the cutting plate 6 has a hinged end 8 hinged to the inner wall of the storage bin, and the other end 15 is connected to the driving mechanism 12. A blanking channel 9 is provided on the cutting plate near the hinged end. Figure 2 As shown. The driving mechanism 12 can drive the cutting plate to rotate up and down around the hinged end so that the material on the cutting plate slides along the cutting plate and drops through the blanking channel 9. In this embodiment, the size of the blanking channel is larger than the size of a grid hole in the grid structure. The purpose of this setting is that since the filter cake material 3 falls on the cutting plate 6, there may be larger blocks among the broken blocks, which cannot pass through the grid holes of the cutting plate, resulting in the subsequent cutting of the filter cake material in the scheme. Therefore, it is necessary to lift one end of the cutting plate through the driving mechanism to make the cutting plate in an inclined state. The above-mentioned larger filter cake material blocks will slide along the inclined cutting plate and fall into the discharge bin below through the blanking channel.

[0022] The storage bin wall is provided with a through-hole 10 through which the other end 15 of the cutting plate passes and allows the cutting plate to move up and down. A drive mechanism 12 includes a drive cylinder, which can be an oil cylinder. The piston rod of the drive cylinder is hinged to one end of the cutting plate. A support plate 13 is provided on the outer wall of the storage bin 5, and the end of the cylinder body of the drive cylinder is hinged to the support plate. A soft baffle 11 is provided between the cutting plate 6 and the storage bin 5 at the through-hole 10. The upper end of the soft baffle is connected to the storage bin and the other end is connected to the cutting plate to prevent broken filter cake from splashing out of the through-hole 10. The soft baffle can be a soft rubber sheet that can block the through-hole portion above the cutting plate as the cutting plate rotates. This prevents broken filter cake fragments from falling through the through-hole when the cutting plate is in a horizontal position, ensuring that all broken filter cake fragments fall into the storage bin, avoiding the surrounding filter cake fragments from falling. This not only ensures the safety of surrounding personnel but also allows the broken filter cake to be discharged in a centralized manner.

[0023] In the above description of this specification, unless otherwise expressly specified or limited, terms such as "fixed," "mounted," "connected," or "connected" should be understood broadly. For example, the term "connected" can refer to a fixed connection, a removable connection, or an integral connection; a mechanical connection or an electrical connection; a direct connection or an indirect connection through an intermediate medium; or the internal connection between two components or the interaction between two components. Therefore, unless otherwise expressly defined in this specification, those skilled in the art can understand the specific meanings of the above terms in this utility model based on the specific circumstances.

[0024] According to the above description of this specification, those skilled in the art may also understand that the terms used below, such as "up", "down", "front", "back", "left", "right", "length", "width", "thickness", "vertical", "horizontal", "top", "bottom", "inside", "outside", "axial", "radial", "circumferential", "center", "longitudinal", "lateral", "clockwise" or "counterclockwise", etc., which indicate orientation or positional relationships, are based on the orientation or positional relationships shown in the drawings of this specification, and are only for the purpose of facilitating the explanation of the scheme of the utility model and simplifying the description, rather than explicitly or implicitly indicating that the device or element involved must have the specific orientation, be constructed and operate in a specific orientation. Therefore, the above-mentioned orientation or positional relationship terms cannot be understood or interpreted as limitations on the scheme of the utility model.

[0025] In addition, the terms "first" or "second" used in this specification to refer to numbers or ordinal numbers are used for descriptive purposes only and should not be understood as explicitly or implicitly indicating relative importance or implicitly indicating the number of technical features indicated. Therefore, a feature specified as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of this specification, "plurality" means at least two, such as two, three or more, etc., unless otherwise clearly specified.

[0026] In other embodiments of the present invention, the soft baffle can also be replaced by a composite plate, which includes multiple baffles connected one by one up and down and can overlap each other. The composite plate is a prior art and its specific structure will not be described in detail here; the oil cylinder can also be replaced by an air cylinder or an electric push rod; the driving mechanism also includes a lifting rope, one end of the lifting rope is connected to the cutting plate and the other end is connected to the winch.

[0027] The embodiment of the filter cake material self-falling cutting device of a plate and frame filter press of the present invention has the same structure as the filter cake material self-falling cutting device in each embodiment of the above-mentioned plate and frame filter press, and will not be described in detail here.

Claims

1. A filter cake material self-falling cutting device for a plate and frame filter press, characterized by: The device comprises a frame on which a cutting plate is arranged. The cutting plate comprises a plurality of cutting strips which are cross-arranged to form a grid structure, so that the filter cake is cut into a plurality of small pieces by the cutting plate under the impact of its gravity.

2. The filter cake material self-falling cutting device of the plate and frame filter press according to claim 1 is characterized in that: The device frame comprises a material storage bin with an upward opening, the material storage bin has a material discharge port, and the cutting plate is arranged inside the material storage bin.

3. The filter cake material self-falling cutting device of the plate and frame filter press according to claim 2, characterized in that: The cutting plate has a hinged end hinged on the inner wall of the storage bin, and the other end is connected to a driving mechanism. A blanking channel is provided on the cutting plate near the hinged end. The driving mechanism can drive the cutting plate to rotate up and down around the hinged end so that the material on the cutting plate slides along the cutting plate and falls through the blanking channel.

4. The filter cake material self-falling cutting device of the plate and frame filter press according to claim 3, characterized in that: A through hole is provided on the wall of the storage bin for the corresponding end of the cutting plate to pass through and enable the cutting plate to move up and down; the driving mechanism includes a driving cylinder, the piston rod of the driving cylinder is hinged to one end of the cutting plate, and the end of the cylinder body of the driving cylinder is hinged to the support plate on the storage bin.

5. The filter cake material self-falling cutting device of the plate and frame filter press according to claim 4, characterized in that: A composite plate or soft baffle is provided between the cutting plate and the storage bin at the through hole. The upper end of the composite plate or soft baffle is connected to the storage bin and the other end is connected to the cutting plate to prevent the broken filter cake from splashing out of the through hole.

6. A plate and frame filter press comprising a housing having a filter cake discharge port at its lower end; and a filter cake material self-falling cutting device disposed below the filter cake discharge port, characterized in that: The filter cake material self-falling cutting device includes a device frame, on which a cutting plate is arranged. The cutting plate includes a plurality of cutting strips, which are cross-arranged to form a grid structure, so that the filter cake is cut into a plurality of small pieces by the cutting plate under the impact of its gravity.

7. The plate and frame filter press according to claim 6, characterized in that: The device frame comprises a material storage bin with an upward opening, the material storage bin has a material discharge port, and the cutting plate is arranged inside the material storage bin.

8. The plate and frame filter press according to claim 7, characterized in that: The cutting plate has a hinged end hinged on the inner wall of the storage bin, and the other end is connected to a driving mechanism. A blanking channel is provided on the cutting plate near the hinged end. The driving mechanism can drive the cutting plate to rotate up and down around the hinged end so that the material on the cutting plate slides along the cutting plate and falls through the blanking channel.

9. The plate and frame filter press according to claim 8, characterized in that: A through hole is provided on the wall of the storage bin for the corresponding end of the cutting plate to pass through and enable the cutting plate to move up and down; the driving mechanism includes a driving cylinder, the piston rod of the driving cylinder is hinged to one end of the cutting plate, and the end of the cylinder body of the driving cylinder is hinged to the support plate on the storage bin.

10. The plate and frame filter press according to claim 9, characterized in that: A composite plate or soft baffle is provided between the cutting plate and the storage bin at the through hole. The upper end of the composite plate or soft baffle is connected to the storage bin and the other end is connected to the cutting plate to prevent the broken filter cake from splashing out of the through hole.