Backwash filtering mechanism for emulsified liquid
Through the combination of a magnetic rod filter and a filter element filter, the problem of incomplete removal of impurities in small particles in the emulsion is solved, and efficient filtration of the emulsion is achieved, and filtration accuracy and stability are improved.
Patent Information
- Application Number
- CN202422484369.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-15
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2034-10-15
AI Technical Summary
The existing emulsion filtration device cannot effectively remove small particulate impurities in the emulsion, resulting in insufficient filtration accuracy.
The magnetic rod filter and the filter element filter are combined to remove ferromagnetic impurities through the magnetic rod filter. The filter element filter is secondary filtration, and the emulsion is processed in combination with an electric heater and a cooler to improve the filtration accuracy.
The filtration effect of the emulsion is significantly improved, ensuring the effective removal of large and small impurities in the emulsion, preventing stratification, and improving the filtration accuracy.
Smart Images

Figure CN223209142U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of emulsion filtration, and particularly relates to an emulsion backwashing filtration mechanism. Background Art
[0002] Filtration is an indispensable treatment method in the emulsion purification process. It is used to intercept impurities in the emulsion to purify the emulsion or protect the normal operation of other equipment in the system.
[0003] Existing filtering mechanisms for emulsion filtration generally filter the emulsion through a plate filter, wherein the plate filter utilizes the filter material between the plates to perform preliminary filtration on the emulsion to remove larger particles of impurities in the emulsion, such as larger metal chips, sand particles, etc. However, after the plate filter filters the larger particles of impurities in the emulsion, smaller impurities in the emulsion will pass through the gaps between the filter plates or the filter medium of the plate filter, resulting in the filtered emulsion still containing a certain amount of impurities, thereby greatly reducing the filtration accuracy of the emulsion. Utility Model Content
[0004] The purpose of the utility model is to provide an emulsion backwashing filter mechanism to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an emulsion backwashing filter mechanism, comprising:
[0006] a chassis, wherein a dirty liquid tank and a clean liquid tank are provided in the chassis, and a stirrer is provided in each of the dirty liquid tank and the clean liquid tank; a residue collection box is provided between the dirty liquid tank and the clean liquid tank, and the residue collection box is connected to the dirty liquid tank through a pipe, and a first centrifugal pump is provided on the surface of the pipe;
[0007] A magnetic rod filter is provided with two groups and is respectively arranged in the dirty liquid tank and the clean liquid tank, for removing ferromagnetic impurities in the emulsion. A filter and a plate filter are provided on the surface of the chassis and on the top of the dirty liquid tank. The emulsion in the dirty liquid tank is filtered by the plate filter and input into the filter, so that the filter performs secondary filtration on the emulsion filtered by the plate filter.
[0008] Preferably, the filter and the plate filter are connected by a pipeline, a liquid inlet pipe is connected to the surface of the plate filter and one end of the liquid inlet pipe is connected to a plurality of first branch pipes, one end of the first branch pipe is connected to the dirty liquid tank, and the middle part of the plate filter is connected to an electric heater for heating the filtered emulsion through a pipeline.
[0009] Preferably, the surface of the electric heater is connected to a cooler via a pipeline, the surface of the cooler is connected to a drain pipe, the surface of the drain pipe is connected to a plurality of second branch pipes, and one end of the second branch pipe is connected to the clean liquid tank.
[0010] Preferably, a second centrifugal pump and a pressure gauge are provided on the surfaces of the first branch pipe and the second branch pipe.
[0011] Preferably, flange-type butterfly valves and check valves are further provided on the surfaces of the first branch pipe and the second branch pipe.
[0012] Preferably, a return oil magnetic filter is provided on one side of the dirty liquid tank, and a liquid level transmitter is provided on the surface of the magnetic rod filter.
[0013] Preferably, an electric cabinet is provided in the chassis, and the first centrifugal pump, magnetic rod filter, filter, plate filter, electric heater, cooler, second centrifugal pump, and return oil magnetic filter are all electrically connected to the electric cabinet.
[0014] Compared with the prior art, the beneficial effect of the present invention is as follows: by starting the second centrifugal pump on the surface of the first branch pipe, the second centrifugal pump pumps the emulsion in the dirty liquid tank into the liquid inlet pipe through the first branch pipe, and is pumped into the plate filter through the liquid inlet pipe, and the large particles of impurities in the emulsion are intercepted by multiple filter plates in the plate filter, and then the filtered emulsion is transported into the filter through the pipeline, and the smaller impurities in the emulsion are secondary filtered by the filter element with smaller pore structure inside the filter element filter, and then the filtered emulsion is pumped into the clean liquid tank through the second centrifugal pump on the surface of the second branch pipe through the discharge pipe for collection, thereby intercepting large particles of impurities by the plate filter, and then performing fine filtration by the filter, which greatly improves the overall filtering effect of the emulsion. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a structural diagram of the utility model;
[0016] Figure 2 It is a front view of the utility model;
[0017] Figure 3 It is a top sectional view of the present utility model.
[0018] In the figure: 1. Chassis; 2. Dirty liquid tank; 3. Clean liquid tank; 4. First centrifugal pump; 5. Residue collection box; 6. Magnetic rod filter; 7. Filter; 8. Plate filter; 9. Liquid inlet pipe; 10. Electric heater; 11. Cooler; 12. Liquid discharge pipe; 13. Second branch pipe; 14. First branch pipe; 15. Second centrifugal pump; 16. Pressure gauge; 17. Flange-type butterfly valve; 18. Check valve; 19. Oil return magnetic filter; 20. Liquid level transmitter; 21. Electric cabinet; 22. Agitator. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0020] The utility model provides Figure 1-3 An emulsion backwashing filtration mechanism shown includes:
[0021] A chassis 1 is provided with a dirty liquid tank 2 and a clean liquid tank 3, and both the dirty liquid tank 2 and the clean liquid tank 3 are provided with a stirrer 22, which stirs the emulsion in the dirty liquid tank 2 and the clean liquid tank 3 to prevent impurities from settling. A residue collection box 5 is further provided between the dirty liquid tank 2 and the clean liquid tank 3, and the residue collection box 5 is connected to the dirty liquid tank 2 through a pipe. A first centrifugal pump 4 is provided on the surface of the pipe. After the emulsion in the dirty liquid tank 2 is pumped out for filtration, the first centrifugal pump 4 can be started to pump the residue in the dirty liquid tank 2 into the residue collection box 5 for collection, so as to facilitate subsequent cleaning.
[0022] A magnetic rod filter 6 is provided with two groups of magnetic rod filters 6, which are respectively arranged in the dirty liquid tank 2 and the clean liquid tank 3, and are used to remove ferromagnetic impurities in the emulsion. The magnetic rod filter 6 uses the effect of the magnetic field to adsorb ferromagnetic impurities in the emulsion. When the emulsion flows through the magnetic rod filter 6, the ferromagnetic impurities therein, such as iron filings, iron powder, etc., will be attracted by the strong magnetic field generated by the magnetic rod and adsorbed on the surface of the magnetic rod. A filter 7 and a plate filter 8 are provided on the surface of the chassis 1 and at the top of the dirty liquid tank 2. The emulsion in the dirty liquid tank 2 is filtered by the plate filter 8 and input into the filter 7, so that the filter 7 performs secondary filtration on the emulsion filtered by the plate filter 8.
[0023] The filter 7 and the plate filter 8 are connected by a pipeline. The surface of the plate filter 8 is connected to a liquid inlet pipe 9, and one end of the liquid inlet pipe 9 is connected to a plurality of first branch pipes 14. One end of the first branch pipe 14 is connected to the dirty liquid tank 2. The middle part of the plate filter 8 is connected to an electric heater 10 for heating the filtered emulsion through a pipeline.
[0024] The surface of the electric heater 10 is connected to a cooler 11 through a pipeline. The surface of the cooler 11 is connected to a drain pipe 12. The surface of the drain pipe 12 is connected to a plurality of second branch pipes 13, and one end of the second branch pipe 13 is connected to the clean liquid tank 3.
[0025] A second centrifugal pump 15 and a pressure gauge 16 are provided on the surfaces of the first branch pipe 14 and the second branch pipe 13. The pressure gauge 16 is installed on the surfaces of the first branch pipe 14 and the second branch pipe 13 for real-time monitoring of the pressure of the emulsion in the branch pipes.
[0026] The surfaces of the first branch pipe 14 and the second branch pipe 13 are further provided with a flange butterfly valve 17 and a check valve 18. By providing the flange butterfly valve 17 on the first branch pipe 14 and the second branch pipe 13, the flow of the emulsion in the branch pipe can be conveniently adjusted, and the check valve 18 can prevent the emulsion from flowing back.
[0027] A return oil magnetic filter 19 is provided on one side of the dirty liquid tank 2, and a liquid level transmitter 20 is provided on the surface of the magnetic rod filter 6. When the emulsion flows back from the working equipment into the dirty liquid tank 2, the iron filings impurities in the emulsion, especially the ferromagnetic impurities, will be magnetically attracted by the return oil magnetic filter 19, thereby filtering the ferromagnetic impurities in the emulsion.
[0028] An electrical cabinet 21 is provided in the chassis 1 , and the first centrifugal pump 4 , magnetic rod filter 6 , filter 7 , plate filter 8 , electric heater 10 , cooler 11 , second centrifugal pump 15 , and return oil magnetic filter 19 are all electrically connected to the electrical cabinet 21 .
[0029] The emulsion backwashing filter mechanism starts the second centrifugal pump 15 on the surface of the first branch pipe 14, and the second centrifugal pump 15 pumps the emulsion in the dirty liquid tank 2 into the liquid inlet pipe 9 through the first branch pipe 14, and is pumped into the plate filter 8 through the liquid inlet pipe 9. The large particles of impurities in the emulsion are intercepted by multiple filter plates in the plate filter 8, and then the filtered emulsion is transported to the filter 7 through the pipeline, and the smaller impurities in the emulsion are filtered for the second time by the filter element with smaller pore structure inside the filter element filter 7. Then, the second-filtered emulsion is transported to the electric heater 10 through the pipeline for The emulsion is heated to intensify the molecular motion and weaken the interaction force between molecules, thereby reducing the viscosity, so that it can flow more smoothly into the cooler 11 for cooling. During the cooling process, the stable structure of the emulsion can be maintained to prevent the emulsion from stratifying during subsequent use. The cooled emulsion is then pumped into the clean liquid tank 3 through the second centrifugal pump 15 on the surface of the second branch pipe 13 and the drain pipe 12 for collection, thereby intercepting large particles of impurities through the plate filter 8 and then performing fine filtration through the filter 7, thereby greatly improving the overall filtration effect of the emulsion.
[0030] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. An emulsion backwash filtration mechanism, characterized in that: include: A machine case (1), wherein a dirty liquid tank (2) and a clean liquid tank (3) are provided in the machine case (1), and a stirrer (22) is provided in each of the dirty liquid tank (2) and the clean liquid tank (3), and a residue collection box (5) is provided between the dirty liquid tank (2) and the clean liquid tank (3), and the residue collection box (5) is connected to the dirty liquid tank (2) via a pipe, and a first centrifugal pump (4) is provided on the surface of the pipe; A magnetic rod filter (6) is provided with two groups and is respectively provided in a dirty liquid tank (2) and a clean liquid tank (3), for removing ferromagnetic impurities in an emulsion. A filter (7) and a plate filter (8) are provided on the surface of the chassis (1) and located on the top of the dirty liquid tank (2). The emulsion in the dirty liquid tank (2) is filtered by the plate filter (8) and input into the filter (7), so that the filter (7) performs secondary filtration on the emulsion filtered by the plate filter (8).
2. The emulsion backwashing filter mechanism according to claim 1, characterized in that: The filter (7) and the plate filter (8) are connected via a pipeline. A liquid inlet pipe (9) is connected to the surface of the plate filter (8), and one end of the liquid inlet pipe (9) is connected to a plurality of first branch pipes (14). One end of the first branch pipe (14) is connected to the dirty liquid tank (2). The middle part of the plate filter (8) is connected via a pipeline to an electric heater (10) for heating the filtered emulsion.
3. The emulsion backwashing filter mechanism according to claim 2, characterized in that: The surface of the electric heater (10) is connected to a cooler (11) via a pipeline, the surface of the cooler (11) is connected to a liquid drain pipe (12), the surface of the liquid drain pipe (12) is connected to a plurality of second branch pipes (13), and one end of the second branch pipe (13) is connected to the clean liquid tank (3).
4. The emulsion backwashing filter mechanism according to claim 3, characterized in that: A second centrifugal pump (15) and a pressure gauge (16) are provided on the surfaces of the first branch pipe (14) and the second branch pipe (13).
5. The emulsion backwashing filter mechanism according to claim 4, characterized in that: The surfaces of the first branch pipe (14) and the second branch pipe (13) are also provided with flange-type butterfly valves (17) and check valves (18).
6. The emulsion backwashing filter mechanism according to claim 5, characterized in that: A return oil magnetic filter (19) is provided on one side of the dirty liquid tank (2), and a liquid level transmitter (20) is provided on the surface of the magnetic rod filter (6).
7. The emulsion backwashing filtration mechanism according to claim 6, characterized in that: An electric cabinet (21) is provided in the chassis (1); the first centrifugal pump (4), the magnetic rod filter (6), the filter (7), the plate filter (8), the electric heater (10), the cooler (11), the second centrifugal pump (15), and the oil return magnetic filter (19) are all electrically connected to the electric cabinet (21).