Cyclone collector for calcium powder production
By introducing a knock structure and a plate baffle driven by stepper motor into the cyclone collector, the blockage caused by solid particles adhesion in the calcium powder production process is solved, and the smooth discharge of materials and efficient operation of equipment is achieved.
Patent Information
- Application Number
- CN202422170948.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-04
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2034-09-04
AI Technical Summary
During the calcium powder production process of existing cyclone collectors, solid particles are prone to adhere to the inner wall, resulting in blockage and the inability to discharge the materials smoothly, posing safety hazards.
A cyclone collector for calcium powder production is designed, using a knock structure and a plate baffle driven by a stepper motor. The inner wall of the temporary storage compartment is knocked by a hammer to knock off the adhered particulate matter, and the wear parts are easily replaced by quick disassembly and fixed structures, and the smooth discharge of materials is achieved by combining the guide collection structure.
It effectively prevents material blockage, improves material discharge efficiency, reduces waste of raw materials, and ensures production safety and long-term and stable operation of equipment.
Smart Images

Figure CN223209167U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cyclone collectors, in particular to a cyclone collector for calcium powder production. Background Art
[0002] The cyclone collector can separate solid particles from the air. When calcium powder is produced, the cyclone collector can collect the solid particles generated during the production process. By using the cyclone collector to collect the solid particles generated during production, the production efficiency of calcium powder is improved, the waste of raw materials is reduced, and the emission pollution in the production process is improved.
[0003] However, when the existing cyclone collector is unloading, the solid particles stored in the barrel may adhere to the inner wall, making it impossible to leak out or even causing blockage, which is very unsafe. Utility Model Content
[0004] The purpose of the utility model is to provide a cyclone collector for calcium powder production, so as to solve the problem of solid particles adhering to and blocking materials in the cyclone collector proposed in the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a cyclone collector for calcium powder production, comprising a conical cylinder and an air outlet, a support frame fixedly mounted on the outer surface of the conical cylinder, and the support frame on the outer surface of the conical cylinder is connected to the ground, and an air inlet is penetrated through the outer surface of the conical cylinder, the outer surface of the air outlet penetrates the outer surface of the conical cylinder, and the conical cylinder and the air outlet are concentrically designed, and the length of one end of the air outlet located inside the conical cylinder exceeds the width of the air inlet, a temporary storage cabin is fixedly mounted on the lower end of the conical cylinder, and a knocking structure is fixedly mounted on the outer surface of the temporary storage cabin, and the knocking structure is used to knock the temporary storage cabin to ensure that the particles on the inner wall of the temporary storage cabin can be shaken off during discharging.
[0006] Preferably, the knocking structure includes: a connecting thickening plate, which is fixedly mounted on the outer surface of the temporary storage cabin, and a knocking hammer is rotatably mounted on one side of the temporary storage cabin close to the connecting thickening plate, and a spring is arranged between the upper end of the knocking hammer and the connecting thickening plate, and an observation window is embedded in the outer surface of the temporary storage cabin.
[0007] By adopting the above technical solution, the materials stored inside the temporary storage chamber can be observed through the observation window. When discharging the materials, the materials adhering to the inner wall of the temporary storage chamber can be shaken off by hitting the connecting thickened plate with a hammer to prevent the materials from sticking to the wall and clogging.
[0008] Preferably, a stepper motor is fixedly mounted on the lower end of the temporary storage chamber, and the output end of the stepper motor passes through the outer surfaces of both sides of the temporary storage chamber, and a sheet-type baffle is fixedly mounted on the outer surface of the output shaft of the stepper motor located inside the temporary storage chamber, the side surface of the sheet-type baffle is in contact with the inner surface of the temporary storage chamber, and a block-shaped protrusion is provided at one end of the output shaft of the stepper motor located outside the temporary storage chamber.
[0009] By adopting the above technical solution, when the stepper motor is powered on and rotated, the plate baffle can be controlled to open and rotate to release the materials in the temporary storage chamber.
[0010] Preferably, one end of the stepper motor output shaft is provided with a quick-release fixing structure, and whether the striking hammer works is determined by the quick-release fixing structure.
[0011] By adopting the above technical solution, the lever can be removed through the quick-release fixing structure, so that the striking hammer stops working and the worn sheet baffle can be replaced conveniently without cutting the stepper motor output shaft.
[0012] Preferably, the quick-release fixing structure includes: a lever, a block-shaped groove is provided on the outer surface of one end of the lever, and the block-shaped groove of the lever is engaged with the block-shaped protrusion of the output shaft of the stepper motor, and a steel sheet clip is fixedly installed on the outer surface of one end of the stepper motor, one end of the steel sheet clip is wedge-shaped, and the steel sheet clip passes through the outer surface of the lever, and the steel sheet clip is threadedly connected to the fixing screw, the fixing screw and the steel sheet clip are concentrically designed, and the side of the steel sheet clip away from the stepper motor is conical.
[0013] By adopting the above technical solution, the fixing screw can be screwed into the steel sheet buckle to stretch the steel sheet buckle, so that the wedge block at one end of the steel sheet buckle can clamp the lever, fix the lever, prevent the lever from falling, and conveniently replace the worn lever.
[0014] Preferably, a dust collecting bin is fixedly installed below the temporary storage chamber, and a bin door is rotatably installed on the side surface of the dust collecting bin. A guide collection structure is provided inside the dust collecting bin, and the calcium powder can be easily collected, taken out and pushed in through the guide collection structure.
[0015] By adopting the above technical solution, the trolley can be easily pushed into the interior of the dust collection bin, so that the trolley can automatically find its position.
[0016] Preferably, the guiding and collecting structure includes: guide plates, which are fixedly installed on both sides of the inside of the dust collecting bin, and the side of the guide plate close to the bin door is inclined, and the guide plate is arc-shaped as a whole, a trolley is arranged between the guide plates, and the upper end of the trolley is the discharge port of the temporary storage chamber, and a shielding curtain is fixedly installed at the discharge port of the temporary storage chamber.
[0017] By adopting the above technical solution, the falling materials can be directly put into the trolley through the shielding curtain, preventing the materials from splashing everywhere.
[0018] Compared with the prior art, the beneficial effects of the present invention are as follows: the cyclone collector for calcium powder production:
[0019] 1. When the stepper motor rotates to drive the sheet baffle to rotate and release the material in the temporary storage chamber, the stepper motor rotates and drives the dial rod to rotate together. When one end of the dial rod contacts the hammer handle of the percussion hammer, the percussion hammer will be toggled to make the hammer head of the percussion hammer away from the connecting thickening sheet. When the dial rod leaves, the spring at the upper end of the percussion hammer will contract and pull the percussion hammer, causing the percussion hammer to quickly hit the connecting thickening sheet, shaking the material in the temporary storage chamber down to prevent material residue and blockage.
[0020] 2. After the material enters the cone through the air inlet and is driven downward, the force of the wind rotating in the cone causes the material to fall into the temporary storage compartment, reducing the amount of material remaining in the cone and preventing it from being carried out of the air outlet by the wind and affecting the collection effect of the collector;
[0021] 3. After long-term use, the lever and other components will inevitably wear out and need to be repaired. At this time, the fixing screws can be unscrewed and removed to retract the steel clip. The lever can then be easily removed, and the output shaft of the stepper motor can be removed without cutting or other destructive operations. At the same time, the lever can be removed to stop the hammer from working. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 This is a schematic diagram of the front cross-sectional structure of the utility model;
[0023] Figure 2 This is a side view structural diagram of the utility model;
[0024] Figure 3 For this utility model Figure 1 A in the middle is an enlarged structural diagram;
[0025] Figure 4 This is a schematic diagram of the side cross-section structure of the temporary storage cabin and the dust collection bin of the utility model;
[0026] Figure 5 For this utility model Figure 4 Schematic diagram of the cross-section structure at point B in the middle;
[0027] In the figure: 1. Conical cylinder; 2. Temporary storage chamber; 3. Air inlet; 4. Air outlet; 5. Stepper motor; 6. Plate baffle; 7. Shielding curtain; 8. Connecting thickening plate; 9. Beating hammer; 10. Push rod; 11. Steel plate buckle; 12. Fixing screw; 13. Observation window; 14. Dust collection chamber; 15. Guide plate; 16. Trolley; 17. Chamber door. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0029] See also Figure 1-5 The utility model provides a technical solution: a cyclone collector for calcium powder production, comprising a conical cylinder 1 and an air outlet 4. A support frame is fixedly installed on the outer surface of the conical cylinder 1, and the support frame on the outer surface of the conical cylinder 1 is connected to the ground. An air inlet 3 is opened through the outer surface of the conical cylinder 1, and the outer surface of the air outlet 4 passes through the outer surface of the conical cylinder 1. The conical cylinder 1 and the air outlet 4 are concentrically designed, and the length of one end of the air outlet 4 located inside the conical cylinder 1 exceeds the width of the air inlet 3. The lower end of the conical cylinder 1 is A temporary storage cabin 2 is fixedly installed, and a knocking structure is fixedly installed on the outer surface of the temporary storage cabin 2. The temporary storage cabin 2 is knocked by the knocking structure to ensure that the particles on the inner wall of the temporary storage cabin 2 can be shaken off during discharging. The knocking structure includes: a connecting thickening plate 8, the connecting thickening plate 8 is fixedly installed on the outer surface of the temporary storage cabin 2, and a knocking hammer 9 is rotatably installed on the side of the temporary storage cabin 2 close to the connecting thickening plate 8, and a spring is provided between the upper end of the knocking hammer 9 and the connecting thickening plate 8, and an observation window 13 is inlaid on the outer surface of the temporary storage cabin 2.
[0030] The cone cylinder 1 is fixedly installed on the ground through a support frame, and the air inlet 3 is connected to the machine at the same time. Then, the gas containing calcium powder is sucked into the cone cylinder 1 through the air inlet 3, and the gas will rotate downward along the inner wall of the cone cylinder 1. The rotating force and the weight of the particles will cause the particles to fall into the temporary storage chamber 2 and then the air will be discharged from the air outlet 4. When it is observed through the observation window 13 that the material particles stored in the temporary storage chamber 2 need to be released, the stepper motor 5 can be started to drive the dial rod 10 to rotate, so that the dial rod 10 dials the knocking hammer 9, so that the hammer head of the knocking hammer 9 is away from the connecting thickening plate 8. When the dial rod 10 leaves the spring connected to the knocking hammer 9, the knocking hammer 9 is quickly brought to the connecting thickening plate 8, knocking the connecting thickening plate 8 to vibrate the temporary storage chamber 2, so that the material particles in the temporary storage chamber 2 are loosened and fall, thereby preventing the material particles from being blocked in the temporary storage chamber 2.
[0031] A stepper motor 5 is fixedly installed at the lower end of the temporary storage cabin 2, and the output end of the stepper motor 5 passes through the outer surfaces of both sides of the temporary storage cabin 2, and a sheet-type baffle 6 is fixedly installed on the outer surface of the output shaft of the stepper motor 5 located inside the temporary storage cabin 2. The side surface of the sheet-type baffle 6 is in contact with the inner surface of the temporary storage cabin 2, and a block-shaped protrusion is provided at one end of the output shaft of the stepper motor 5 located outside the temporary storage cabin 2.
[0032] When the stepper motor 5 rotates and drives the lever 10 to rotate, it drives the sheet baffle 6 to open, and the particles in the temporary storage chamber 2 are dropped down through the rotation of the sheet baffle 6.
[0033] One end of the output shaft of the stepper motor 5 is provided with a quick-release fixing structure, which determines whether the striking hammer 9 is working. The quick-release fixing structure includes: a lever 10, an outer surface of one end of the lever 10 is provided with a block-shaped groove, and the block-shaped groove of the lever 10 is engaged with the block-shaped protrusion of the output shaft of the stepper motor 5, and a steel sheet clip 11 is fixedly installed on the outer surface of one end of the stepper motor 5. One end of the steel sheet clip 11 is wedge-shaped, and the steel sheet clip 11 passes through the outer surface of the lever 10, and the steel sheet clip 11 is threadedly connected to the fixing screw 12, the fixing screw 12 and the steel sheet clip 11 are concentrically designed, and the side of the steel sheet clip 11 away from the stepper motor 5 is conical.
[0034] When the sheet baffle 6 is worn after a long period of use, the sealing between the sheet baffle 6 and the temporary storage chamber 2 is reduced, which will affect the collection effect of the cyclone collector. At this time, it is only necessary to unscrew the fixing screw 12 on the side surface of the lever 10 to disengage the wedge block at the top of the steel sheet buckle 11 from the lever 10. The lever 10 can be taken out, the stepper motor 5 can be removed, and the sheet baffle 6 can be replaced without damaging or cutting the output shaft of the stepper motor 5. At the same time, the lever 10 can also be removed to stop the hammer 9 from working.
[0035] A dust collecting bin 14 is fixedly installed under the temporary storage chamber 2, and a bin door 17 is rotatably installed on the side surface of the dust collecting bin 14. A guide collection structure is provided inside the dust collecting bin 14, and the calcium powder can be easily collected, taken out and pushed in through the guide collection structure. The guide collection structure includes: a guide plate 15, the guide plates 15 are fixedly installed on both sides of the inside of the dust collecting chamber 14, and the side of the guide plate 15 close to the bin door 17 is inclined, and the guide plate 15 is in an arc shape as a whole. A trolley 16 is arranged between the guide plates 15, and the upper end of the trolley 16 is the discharge port of the temporary storage chamber 2, and a shielding curtain 7 is fixedly installed at the discharge port of the temporary storage chamber 2.
[0036] The bin door 17 is opened, and the inclined arc design of the guide plate 15 allows the trolley 16 to automatically find its position after being pushed into the dust collecting bin 14. At the same time, the shielding curtain 7 set at the discharge port of the temporary storage chamber 2 allows the collected calcium particles to directly enter the trolley 16 to prevent the calcium particles from splashing out.
[0037] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A cyclone collector for calcium powder production, comprising a conical cylinder (1) and an air outlet (4), wherein a support frame is fixedly mounted on the outer surface of the conical cylinder (1), and the support frame on the outer surface of the conical cylinder (1) is connected to the ground, and an air inlet (3) is penetrated through the outer surface of the conical cylinder (1), and the outer surface of the air outlet (4) penetrates the outer surface of the conical cylinder (1), and the conical cylinder (1) and the air outlet (4) are concentrically designed, and the length of one end of the air outlet (4) located inside the conical cylinder (1) exceeds the width of the air inlet (3), and a temporary storage cabin (2) is fixedly mounted on the lower end of the conical cylinder (1), characterized in that: The outer surface of the temporary storage chamber (2) is fixedly mounted with a knocking structure, and the temporary storage chamber (2) is knocked by the knocking structure to ensure that the particles on the inner wall of the temporary storage chamber (2) can be shaken off when discharging. The knocking structure comprises: a connecting thickening plate (8), the connecting thickening plate (8) is fixedly mounted on the outer surface of the temporary storage chamber (2), and a knocking hammer (9) is rotatably mounted on a side of the temporary storage chamber (2) close to the connecting thickening plate (8), and a spring is provided between the upper end of the knocking hammer (9) and the connecting thickening plate (8). The outer surface of the temporary storage chamber (2) is inlaid with an observation window (13).
2. The cyclone collector for calcium powder production according to claim 1, characterized in that: A stepper motor (5) is fixedly mounted on the lower end of the temporary storage chamber (2), and the output end of the stepper motor (5) passes through the outer surfaces of both sides of the temporary storage chamber (2), and a sheet baffle (6) is fixedly mounted on the outer surface of the output shaft of the stepper motor (5) located inside the temporary storage chamber (2), the side surface of the sheet baffle (6) is in contact with the inner surface of the temporary storage chamber (2), and a block-shaped protrusion is provided on one end of the output shaft of the stepper motor (5) located outside the temporary storage chamber (2).
3. The cyclone collector for calcium powder production according to claim 2, characterized in that: One end of the output shaft of the stepping motor (5) is provided with a quick-release fixing structure, and whether the striking hammer (9) works is determined by the quick-release fixing structure.
4. The cyclone collector for calcium powder production according to claim 3, characterized in that: The quick-release fixing structure comprises: a shift lever (10), an outer surface of one end of the shift lever (10) is provided with a block-shaped groove, and the block-shaped groove of the shift lever (10) is engaged with the block-shaped protrusion of the output shaft of the stepping motor (5), and a steel sheet buckle (11) is fixedly installed on the outer surface of one end of the stepping motor (5), one end of the steel sheet buckle (11) is wedge-shaped, and the steel sheet buckle (11) passes through the outer surface of the shift lever (10), and the steel sheet buckle (11) is threadedly connected to the fixing screw (12), the fixing screw (12) and the steel sheet buckle (11) are concentrically designed, and the side of the steel sheet buckle (11) away from the stepping motor (5) is conical.
5. The cyclone collector for calcium powder production according to claim 1, characterized in that: A dust collecting bin (14) is fixedly installed below the temporary storage chamber (2), and a bin door (17) is rotatably installed on the side surface of the dust collecting bin (14). A guide collection structure is provided inside the dust collecting bin (14), and calcium powder can be easily collected, taken out, and pushed in through the guide collection structure.
6. The cyclone collector for calcium powder production according to claim 5, characterized in that: The guide collection structure comprises: guide plates (15), the guide plates (15) are fixedly mounted on both sides of the interior of the dust collecting bin (14), and the side of the guide plates (15) close to the bin door (17) is inclined, and the guide plates (15) are in an arc shape as a whole, a trolley (16) is arranged between the guide plates (15), and the upper end of the trolley (16) is the discharge port of the temporary storage bin (2), and a shielding curtain (7) is fixedly mounted on the discharge port of the temporary storage bin (2).