Reaction kettle for efficiently stirring and mixing graphite

By introducing structures such as rotating rods, stirring paddles, rotating drums and cutting pipes into the reactor, the blind spots in the stirring and mixing process are solved, uniform mixing of graphite and continuous and stable material transport are achieved, and the efficiency and product quality of graphite mixing and mixing are improved.

CN223209470UActive Publication Date: 2025-08-12QINGDAO WEIJIE GRAPHITE CO LTD
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Patent Information

Application Number
CN202422426023.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-08
Publication Date
2025-08-12
Estimated Expiration
2034-10-08

AI Technical Summary

Technical Problem

There are dead corners in the existing reactors during the stirring and mixing process, resulting in uneven material mixing, affecting product quality, and inconvenient for feeding and unloading of graphite, affecting the continuity of work.

Method used

A reactor structure including a rotating rod, a stirring paddle, a scraper, a rotary drum and a discharge pipe is designed. The rotating rod drives the stirring paddle to fit with the thermal conduction inner liner to achieve all-round stirring of materials. The rotating drum ensures that the material is loaded evenly, and the discharge pipe avoids blockage. Combined with a gas-solid separator and inert gas assist in the discharge, ensuring continuous, uniform and quantitative transportation of materials.

Benefits of technology

The continuous, uniform and quantitative loading of materials is achieved, avoiding blockage and dust during the stirring process, ensuring all-round stirring of materials, and improving product quality and work continuity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a reaction kettle for efficiently stirring and mixing graphite, relates to the technical field of graphite stirring and mixing, and solves the problems in the prior art that dead angles exist in the stirring process, the product quality is influenced, and graphite is inconvenient to load and unload. Comprising a reaction kettle body and a cover body in flange connection with the reaction kettle body, a rotating rod is rotationally connected to the middle axis position of the cover body, a plurality of stirring paddles are evenly connected to the bottom of the rotating rod, and the stirring paddles are attached to the bottom and the side wall of a heat conduction inner container. The end, attached to the side wall of the heat conduction inner container, of the stirring paddle is connected with a scraping piece, the cover body is further connected with a feeding channel, an exhaust port, a pressure sensor and a temperature sensor, the bottom of the heat conduction inner container is connected with a discharging pipe, and a discharging pipe is arranged at the lower end of the discharging pipe. The device has the beneficial effects that continuous and uniform feeding of materials is realized, the materials can turn over in a reciprocating manner in the stirring and mixing process, and blockage of the materials can be avoided during discharging.
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Description

Technical Field

[0001] The utility model relates to the technical field of graphite stirring and mixing, in particular to a reaction kettle for efficient stirring and mixing of graphite. Background Art

[0002] Graphite is a crystal composed of carbon elements with good electrical and thermal conductivity. The carbon atoms in its layered structure are arranged in a hexagonal shape. This layered structure makes the interlayer distance of graphite larger and the interlayer bonding force weaker, so it is easy to insert other molecules or atoms between the layers to form interlayer compounds. Through stirring and mixing, graphite can be more evenly combined with other substances to form composite materials with specific properties. Stirring and mixing is a key step to ensure uniform distribution of graphite and improve product performance. It helps to evenly disperse graphite particles in the solution or mix them evenly with other substances, thereby preparing products with excellent performance. Therefore, graphite has a wide range of applications in many industrial fields, such as lithium-ion batteries, coatings, lubricants, etc.

[0003] The current reactor structure is generally as described in a new reactor with heating function disclosed in patent application number "CN202320923685.1", which includes a heating base, a heating shell fixedly connected to the top of the heating shell, a top cover fixedly connected to the top of the top cover, a driving motor and an electronic thermometer and a barometer located on both sides of the driving motor, a temperature controller fixedly provided on the surface of the heating base, the heating shell includes an outer shell, a heat-conducting inner shell, a heat-insulating filling and multiple heating sleeves. The utility model is a new reactor with heating function, the electronic thermometer transmits the sensed temperature data to the temperature controller, the temperature controller controls the heating power of multiple strip heating tubes and annular heating tubes, the multiple strip heating tubes and annular heating tubes heat the raw materials from the bottom and side of the inner wall of the reactor, the heating is uniform, and the temperature controller controls the heating power of the multiple strip heating tubes and annular heating tubes to control the temperature in the reactor within a specified range.

[0004] However, this utility model will form vortices during the stirring and mixing process, and there will be stirring dead corners in the bottom and corner areas, which will cause uneven mixing of materials, affect the product quality of the stirred and mixed products, make it inconvenient to load and unload graphite, affect the continuity of subsequent work, and is not suitable for stirring and mixing graphite.

[0005] Therefore, the utility model proposes a reactor for efficient stirring and mixing of graphite, which is used to solve the above problems. Utility Model Content

[0006] The purpose of the utility model is to provide a reactor for efficient stirring and mixing of graphite, which is used to solve the problems in the prior art of dead angles in the stirring process, affecting product quality and making it inconvenient to load and unload graphite.

[0007] The technical solution adopted by the utility model to solve its technical problems is:

[0008] A reactor for efficient stirring and mixing of graphite, comprising a reactor body and a cover body flange-connected to the reactor body, the reactor body comprising an outer shell, an annular oil heating layer and a heat-conducting inner liner, the annular oil heating layer being connected to an oil temperature machine via an oil guide pipe; a rotating rod is rotatably connected to the central axis of the cover body, the rotating rod is connected to the drive shaft of a reduction motor, the reduction motor is connected to the cover body, a plurality of stirring paddles are evenly connected to the bottom of the rotating rod, the stirring paddles are in contact with the bottom and side walls of the heat-conducting inner liner, the stirring paddles are tilted, and a scraper is connected to one end of the stirring paddle that contacts the side wall of the heat-conducting inner liner , the height of the scraper is higher than the stirring paddle; the cover body is also connected to a feeding channel, an exhaust port, a pressure sensor and a temperature sensor; a rotary drum is rotatably connected in the feeding channel, and a feed port is provided on the rotary drum corresponding to the feeding channel, and the rotary drum is connected to the driving shaft of the first driving motor, and the first driving motor is fixedly connected to the feeding channel; a feeding port is provided at the bottom of the heat-conducting liner, a feeding port is connected to the feeding port, a feeding pipe is provided at the lower end of the feeding pipe, a plug is slidably connected in the feeding pipe, and a driving cylinder is connected to the end of the feeding pipe, and the piston rod of the driving cylinder is connected to the plug.

[0009] By adopting the above technical solution, continuous and uniform feeding of materials is achieved. During the stirring and mixing process, the materials can be turned back and forth to ensure that the materials can be stirred in all directions, and the discharge of materials can avoid material blockage.

[0010] Furthermore, a propeller is rotatably connected inside the rotating drum, the propeller is connected to a drive shaft of a second drive motor, and the second drive motor is fixedly connected to the rotating drum.

[0011] By adopting the above technical solution, it is ensured that the materials are evenly arranged in the rotary drum.

[0012] Furthermore, the end side wall of the loading channel is rotatably connected to a loading plate, and the loading plate is arranged above the rotary drum.

[0013] By adopting the above technical solution, the remaining materials can be recycled by rotating the blanking plate.

[0014] Furthermore, the exhaust port is connected to a gas-solid separator.

[0015] By adopting the above technical solution, solid particles in the gas can be separated and the gas can be discharged to avoid pollution caused by the solid particles.

[0016] Furthermore, a blowing port is provided at the upper end of the discharge pipe, and the position of the blowing port corresponds to the discharge pipe.

[0017] By adopting the above technical solution, when there is residual material during the discharge process, inert gas is blown into the lower feeding pipe through the blowing port to help the material to be discharged smoothly.

[0018] Furthermore, the lower end of the reactor body is connected to a placement platform.

[0019] By adopting the above technical solution, the operation of the reactor can be kept stable and the influence of external environmental factors on the operation of the reactor can be reduced.

[0020] Furthermore, the cover, outer shell and heat-conducting liner are all made of stainless steel.

[0021] By adopting the above technical solution, the corrosion resistance and high temperature resistance of stainless steel improve the stability of the reactor and avoid corrosion and contamination of the reactor by materials.

[0022] In summary, compared with the prior art, the present invention has the following beneficial effects:

[0023] The utility model realizes continuous, uniform and quantitative feeding of materials, improves feeding efficiency, and reduces the problems of clogging and dusting of materials during the feeding process. During the stirring and mixing process, the central material of the heat-conducting inner liner moves downward, the bottom material of the heat-conducting inner liner moves centrifugally, and the edge material of the heat-conducting inner liner moves upward, so that the temperature of the material is uniform, and the material can move back and forth. The stirring paddle fits with the bottom and side wall of the heat-conducting inner liner, scraping the material from the bottom and side wall of the inner liner, ensuring that the material can be stirred in all directions and avoiding material accumulation. When the mixing reaction is completed and the material needs to be discharged, the material is discharged through the discharge port, discharge pipe and drop pipe, avoiding material clogging. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a vertical schematic diagram of the utility model;

[0025] Figure 2 This is the main view of the utility model;

[0026] Figure 3 It is a top view of the utility model;

[0027] Figure 4 It is a partial cross-sectional schematic diagram of the main view of the utility model;

[0028] Figure 5 It is a partial cross-sectional schematic diagram of the right side view of the present utility model;

[0029] In the figure: 1. Cover; 2. Placement table; 3. Reactor body; 4. Outer shell; 5. Annular oil heating layer; 6. Heat-conducting liner; 7. Oil guide pipe; 8. Oil temperature controller; 9. Rotating rod; 10. Reducer motor; 11. Stirring paddle; 12. Scraper; 13. Loading channel; 14. Unloading plate; 15. Exhaust port; 16. Gas-solid separator; 17. Pressure sensor; 18. Temperature sensor; 19. Rotating drum; 20. Propeller; 21. Second drive motor; 22. Feed port; 23. First drive motor; 24. Unloading port; 25. Unloading pipe; 26. Blowing port; 27. Dropping pipe; 28. Plug; 29. Drive cylinder. DETAILED DESCRIPTION

[0030] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the embodiments described are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts shall fall within the scope of protection of the present invention.

[0031] In this application, terms such as "upper," "inner," "outer," and "middle" indicate positions or locations based on those shown in the accompanying drawings. These terms are intended to better describe this application and its embodiments and are not intended to limit the devices, elements, or components indicated to specific positions, or to their construction or operation in a specific position.

[0032] like Figure 1-4 As shown, a reactor for efficient graphite mixing and stirring comprises a reactor body 3 and a lid 1 flange-connected to the reactor body 3. The reactor body 3 comprises an outer shell 4, an annular oil heating layer 5, and a heat-conducting inner liner 6. The annular oil heating layer 5 is connected to an oil temperature controller 8 via an oil conduit 7. The annular oil heating layer 5 is connected to the oil temperature controller 8 via the oil conduit 7, providing a stable heating environment for the heat-conducting inner liner 6, ensuring the desired temperature during the graphite mixing process. A platform 2 is connected to the lower end of the reactor body 3. This ensures stable operation of the reactor and reduces the impact of external environmental factors on the reactor's operation.

[0033] like Figure 4 and Figure 5As shown, the central axis position of the cover body 1 is rotatably connected to a rotating rod 9, and the rotating rod 9 is connected to the driving shaft of the reduction motor 10. The reduction motor 10 is connected to the cover body 1, and a plurality of stirring paddles 11 are evenly connected to the bottom of the rotating rod 9. The stirring paddles 11 are in contact with the bottom and side walls of the heat-conducting liner 6. The stirring paddles 11 are tilted, and one end of the stirring paddle 11 that is in contact with the side wall of the heat-conducting liner 6 is connected to a scraper 12, and the height of the scraper 12 is higher than the stirring paddle 11; then the central material of the heat-conducting liner 6 moves downward, the bottom material of the heat-conducting liner 6 moves centrifugally, and the edge material of the heat-conducting liner 6 moves upward, so that the temperature of the material is uniform, and the material can move back and forth, and the stirring paddle 11 is in contact with the bottom and side walls of the heat-conducting liner 6, scraping the material from the bottom and side walls of the liner, ensuring that the material can be stirred in all directions, avoiding material accumulation.

[0034] like Figure 5As shown, the cover 1 is also connected to a feeding channel 13, an exhaust port 15, a pressure sensor 17, and a temperature sensor 18. The pressure sensor 17 and the temperature sensor 18 can monitor the pressure and temperature changes in the reactor in real time to ensure that the reactor operates within a safe and stable range. A rotary drum 19 is rotatably connected to the feeding channel 13. The rotary drum 19 has a feed port 22 corresponding to the feeding channel 13. The rotary drum 19 is connected to the drive shaft of a first drive motor 23, which is fixedly connected to the feeding channel 13. A propeller 20 is rotatably connected to the rotary drum 19, which is connected to the drive shaft of a second drive motor 21, which is fixedly connected to the rotary drum 19. The material is then placed in the feeding channel 13. The first drive motor 23 drives the rotary drum 19 to rotate in the feeding channel 13, so that the feed port 22 of the rotary drum 19 faces upward, and the material enters the rotary drum 19 through the feed port 22. At the same time, the second drive motor 21 drives the propeller 20 to rotate in the rotary drum 19 to ensure that the material is evenly distributed in the rotary drum 19. The first drive motor 23 drives the rotary drum 19 to rotate in the feeding channel 13, so that the feed port 22 of the rotary drum 19 faces downward. With the propeller 20 rotating in the rotary drum 19, the material in the rotary drum 19 falls into the heat-conducting inner liner 6, achieving continuous, uniform, and quantitative feeding of the material, improving the feeding efficiency, and reducing the problem of material blockage and dust during the feeding process. The end side wall of the feeding channel 13 is rotatably connected to the discharge plate 14, which is arranged above the rotary drum 19. The remaining material can be recycled by rotating the discharge plate 14. The exhaust port 15 is connected to a gas-solid separator 16. During the mixing process, generated gases are discharged through the exhaust port 15, maintaining pressure balance within the reactor. The gas-solid separator 16, connected to the exhaust port 15, separates solid particles from the gas and discharges the gas, preventing contamination by solid particles. The cover 1, outer shell 4, and heat-conducting liner 6 are all made of stainless steel. The corrosion resistance and high temperature resistance of stainless steel enhance the stability of the reactor and prevent corrosion and contamination of the reactor by materials.

[0035] The bottom of the thermal liner 6 is provided with a discharge port 24, to which a discharge pipe 25 is connected, and a drop pipe 27 is provided at the lower end of the discharge pipe 25, and a plug 28 is slidably connected in the discharge pipe 25. The end of the discharge pipe 25 is connected to a driving cylinder 29, and the piston rod of the driving cylinder 29 is connected to the plug 28. When the mixing reaction is completed and the material needs to be discharged, the driving cylinder 29 is started, and the piston rod of the driving cylinder 29 pushes the plug 28 to release the blockage of the discharge port 24. At the same time, the reduction motor 10 drives the rotating rod 9 and the stirring paddle 11 to rotate, and then the material in the thermal liner 6 is discharged through the discharge port 24, the discharge pipe 25 and the drop pipe 27, thereby avoiding the blockage of the material. The upper end of the discharge pipe 25 is provided with a blowing port 26, and the position of the blowing port 26 corresponds to that of the discharge pipe 25. Furthermore, when there is residual material during the discharge process, inert gas is blown into the lower feeding pipe 25 through the blowing port 26 to help the material to be discharged smoothly.

[0036] The working process of this utility model is:

[0037] First, the annular oil heating layer 5 is connected to the oil temperature machine 8 through the oil pipe 7, providing a stable heating environment for the heat-conducting inner tank 6, ensuring that the graphite mixing process is under the required temperature conditions.

[0038] Then the material is placed in the feeding channel 13, and the first drive motor 23 drives the rotary drum 19 to rotate in the feeding channel 13 so that the feed port 22 of the rotary drum 19 faces upward, and then the material enters the rotary drum 19 through the feed port 22. At the same time, the second drive motor 21 drives the propeller 20 to rotate in the rotary drum 19 to ensure that the material is evenly arranged in the rotary drum 19. Then the first drive motor 23 drives the rotary drum 19 to rotate in the feeding channel 13 so that the feed port 22 of the rotary drum 19 faces downward, and the propeller 20 rotates in the rotary drum 19. The material in the rotary drum 19 falls into the heat-conducting liner 6, and then the first drive motor 23 drives the rotary drum 19 so that the feed port 22 faces upward. Then the reduction motor 10 drives the rotating rod 9 and the stirring paddle 11 to rotate. The stirring paddle 11 is in contact with the bottom and side wall of the heat-conducting inner liner 6. The stirring paddle 11 is tilted. One end of the stirring paddle 11 that is in contact with the side wall of the heat-conducting inner liner 6 is connected to a scraper 12. The height of the scraper 12 is higher than the stirring paddle 11, so that the central material of the heat-conducting inner liner 6 moves downward, the bottom material of the heat-conducting inner liner 6 moves centrifugally, and the edge material of the heat-conducting inner liner 6 moves upward, so that the material is heated evenly and the material can move back and forth. During the stirring and mixing process, the generated gas is discharged through the exhaust port 15. The gas-solid separator 16 connected to the exhaust port 15 separates the solid particles in the gas and discharges the gas.

[0039] When the mixing reaction is completed and the material needs to be discharged, the driving cylinder 29 is started, and the piston rod of the driving cylinder 29 pushes the plug 28 to release the blockage of the discharge port 24. At the same time, the reduction motor 10 drives the rotating rod 9 and the stirring paddle 11 to rotate, and then the material in the heat-conducting liner 6 is discharged through the discharge port 24, the discharge pipe 25 and the drop pipe 27. If there is any residual material during the discharge process, inert gas is blown into the discharge pipe 25 through the blowing port 26 to help the material be discharged smoothly.

Claims

1. A reactor for efficient stirring and mixing of graphite, comprising a reactor body (3) and a cover (1) flange-connected to the reactor body (3), characterized in that: The reactor body (3) comprises an outer shell (4), an annular oil heating layer (5) and a heat-conducting inner container (6); the annular oil heating layer (5) is connected to an oil temperature machine (8) via an oil pipe (7); The central axis of the cover (1) is rotatably connected to a rotating rod (9), the rotating rod (9) is connected to the drive shaft of a reduction motor (10), the reduction motor (10) is connected to the cover (1), the bottom of the rotating rod (9) is evenly connected to a plurality of stirring paddles (11), the stirring paddles (11) are in contact with the bottom and side walls of the heat-conducting inner container (6), the stirring paddles (11) are inclined, and one end of the stirring paddle (11) in contact with the side wall of the heat-conducting inner container (6) is connected to a scraper (12), the height of the scraper (12) is higher than the stirring paddle (11); The cover body (1) is also connected to a feeding channel (13), an exhaust port (15), a pressure sensor (17) and a temperature sensor (18); a rotary drum (19) is rotatably connected in the feeding channel (13); a feeding port (22) is provided in the rotary drum (19) corresponding to the feeding channel (13); the rotary drum (19) is connected to a driving shaft of a first driving motor (23); and the first driving motor (23) is fixedly connected to the feeding channel (13); The bottom of the heat-conducting inner tank (6) is provided with a discharge port (24), a discharge pipe (25) is connected to the discharge port (24), a drop pipe (27) is provided at the lower end of the discharge pipe (25), a plug (28) is slidably connected inside the discharge pipe (25), a driving cylinder (29) is connected to the end of the discharge pipe (25), and a piston rod of the driving cylinder (29) is connected to the plug (28).

2. A reactor for efficient stirring and mixing of graphite according to claim 1, characterized in that: A propeller (20) is rotatably connected inside the rotating drum (19), and the propeller (20) is connected to the drive shaft of a second drive motor (21), and the second drive motor (21) is fixedly connected to the rotating drum (19).

3. A reactor for efficient stirring and mixing of graphite according to claim 1, characterized in that: The end side wall of the loading channel (13) is rotatably connected to a loading plate (14), and the loading plate (14) is arranged above the rotary drum (19).

4. A reactor for efficient stirring and mixing of graphite according to claim 1, characterized in that: The exhaust port (15) is connected to a gas-solid separator (16).

5. A reactor for efficient stirring and mixing of graphite according to claim 1, characterized in that: The upper end of the feed pipe (25) is provided with a blowing port (26), and the position of the blowing port (26) corresponds to that of the feed pipe (25).

6. A reactor for efficient stirring and mixing of graphite according to claim 1, characterized in that: The lower end of the reactor body (3) is connected to a placement platform (2).

7. A reactor for efficient stirring and mixing of graphite according to claim 1, characterized in that: The cover (1), the outer shell (4) and the heat-conducting inner container (6) are all made of stainless steel.

Citation Information

Patent Citations

  • Novel reaction kettle with heating function

    CN219482682U