Crusher convenient to maintain

By setting up a repair area and a sealing and locking mechanism on the crusher, the rapid separation and stable locking of the crushing rollers are achieved, which solves the complex maintenance problems in the prior art, and improves the maintenance efficiency and the stability of equipment operation.

CN223209532UActive Publication Date: 2025-08-12LONGYAN TIANSHAN MINING CO LTD
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Patent Information

Application Number
CN202422320985.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-24
Publication Date
2025-08-12
Estimated Expiration
2034-09-24

AI Technical Summary

Technical Problem

The maintenance process of existing crushers is complicated and requires parts to be disassembled one by one, resulting in a long maintenance cycle, large manpower and material investment, and limited operation.

Method used

A crusher for easy maintenance is designed. By setting up a repair area on the side of the crushing box, installing a sealing mechanism and a locking mechanism, the sliding seat is moved by using worm gear and worm transmission, driving the breaking roller separation, making it easy to repair, and avoiding accidental movement through the locking mechanism.

Benefits of technology

The maintenance process is simplified, the maintenance time and manpower and material investment are reduced, and the stability and convenience of the crusher operation are ensured.

✦ Generated by Eureka AI based on patent content.

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Abstract

The crusher convenient to maintain comprises a rack, a crushing box is installed on one side of the upper surface of the rack, a hopper is installed on the top of the crushing box, a maintenance area is formed in one side of the crushing box in a penetrating mode, a blocking mechanism is installed in the maintenance area in a sliding mode, and the blocking mechanism can be movably opened on the crushing box. And a crushing mechanism is jointly mounted on the crushing box and the plugging mechanism, and the crushing mechanism completes crushing work in the crushing box. The maintenance area is arranged on one side of the crushing box, the maintenance area can be dynamically blocked through the sliding seat, and during follow-up maintenance, the sliding seat is opened through the blocking mechanism, so that the first crushing roller and the second crushing roller are far away from each other, and maintenance of workers is facilitated; the problem that an existing first crushing roller and an existing second crushing roller cannot be rapidly maintained is solved, under cooperation of the two locking mechanisms, accidental movement of the sliding seats is avoided, and stable operation of the crushing box is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field related to crushers, in particular to a crusher which is easy to maintain. Background Art

[0002] Crusher, also known as stone crusher, is a crushing machine used in the processing of metal ores and non-metallic ores. It can crush the mined raw ore into small particles through extrusion and other means. The main crushing equipment includes jaw crusher, cone crusher, gyratory crusher, hammer crusher, roller crusher, impact crusher, impact crusher, etc., which are all basic engineering machinery for crushing raw materials in the construction and other industries.

[0003] At present, most crushers adopt an integrated structure. Therefore, when repairing the crushing roller, the parts of the crusher need to be disassembled one by one, which increases the maintenance workload, increases the repair cycle, and increases the investment of manpower and material resources, which greatly limits the actual operation of the crusher. Utility Model Content

[0004] The purpose of the utility model is to provide a crusher that is easy to maintain, so as to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a crusher that is easy to maintain, comprising a frame, a crushing box installed on one side of the upper surface of the frame, a maintenance area penetrating through one side of the crushing box, a blocking mechanism slidably installed in the maintenance area, the blocking mechanism being able to move and open on the crushing box, and a crushing mechanism being installed on both the crushing box and the blocking mechanism, the crushing mechanism completing the crushing work in the crushing box, and locking mechanisms being installed on both sides of the crushing box above the maintenance area, the two locking mechanisms correspondingly engaging with the blocking mechanism to complete the locking.

[0006] Preferably, the blocking mechanism includes a sliding seat slidably installed in the maintenance area, and a No. 1 sliding area and a No. 2 sliding area are respectively opened at the top and bottom of both sides of the maintenance area, and sliders are slidably engaged in the two No. 1 sliding areas, and the two sliders are respectively detachably fixedly connected to the top of the sliding seat, and threaded rods are rotatably installed in the two No. 2 sliding areas, and a threaded block is provided on the outside of the threaded rod through a threaded screw-on sleeve, and the threaded block is slidably engaged with the No. 2 sliding area, and the two threaded blocks are respectively detachably fixedly connected to the bottom of the sliding seat.

[0007] Preferably, a No. 1 bevel gear is installed at the front end of the two threaded rods, and a transmission shaft is rotatably installed at the bottom of one side of the crushing box through a bracket, two No. 2 bevel gears are sleeved on the outside of the transmission shaft, and the two No. 2 bevel gears are respectively engaged with the two No. 1 bevel gears, a concave seat is installed on the frame near one end of the transmission shaft, a worm is rotatably installed on the concave seat, and a rotating motor connected to the worm is installed on the top of the concave seat.

[0008] Preferably, a worm wheel is fixedly mounted on one end of the transmission shaft, and the worm wheel is connected to the worm gear.

[0009] Preferably, the crushing mechanism includes a reduction motor on one side of the upper surface of the frame, a No. 1 crushing roller is rotatably installed on one side of the crushing box, and a No. 2 crushing roller is rotatably installed in the sliding seat. Transmission gears are fixedly sleeved on the outside of the No. 1 crushing roller and the No. 2 crushing roller, the two transmission gears are meshed and connected, and the output end of the reduction motor is transmission-connected to the No. 1 crushing roller.

[0010] Preferably, both locking mechanisms include a fixed plate fixedly mounted on the side wall of the crushing box, a locking rod slidingly passed through the fixed plate, a retaining ring mounted on the top of the locking rod, a return spring sleeved on the outside of the locking rod, a locking seat mounted on the side wall of the sliding seat, and a locking groove recessed in the locking seat.

[0011] Preferably, a slope is provided on one side of the locking rod, and the slope can guide the locking seat.

[0012] The utility model provides a crusher that is easy to maintain and has the following beneficial effects:

[0013] (1) The utility model is provided with a blocking mechanism to complete power transmission through the worm gear, so that the transmission shaft rotates, driving the threaded rod to rotate, so that the threaded block moves in the No. 2 sliding area, and the sliding seat moves in the maintenance area, which can drive the No. 2 crushing roller to move away from the No. 1 crushing roller, which is convenient for staff to repair. After the subsequent maintenance is completed, the sliding seat can be reset by controlling the rotation of the rotating motor, saving time and effort.

[0014] (2) The utility model is provided with a locking mechanism. Under the push of the reset spring, the locking rod is inserted into the locking groove, which can lock the sliding seat to prevent the sliding seat from moving accidentally. When subsequent maintenance is required, it is only necessary to pull up the retaining ring to drive the reset spring to stretch, so that the locking rod moves out of the locking groove to complete the unlocking. The subsequent blocking mechanism is then actuated to complete the subsequent maintenance work. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the crushing box structure of the utility model;

[0017] Figure 3 This is a schematic diagram of the installation of the sliding seat of the utility model in the maintenance area;

[0018] Figure 4 This is a schematic diagram of the separation of the sliding seat and the crushing box of the utility model;

[0019] Figure 5 This is a schematic diagram of the connection between the threaded block and the sliding seat of the utility model;

[0020] Figure 6 This is a schematic diagram of the blocking mechanism of the present utility model.

[0021] In the figure: 1. Frame; 2. Crushing box; 3. Maintenance area; 4. Sliding seat; 5. Sliding area No. 1; 6. Sliding area No. 2; 7. Sliding block; 8. Threaded rod; 9. Threaded block; 10. Bevel gear No. 1; 11. Drive shaft; 12. Bevel gear No. 2; 13. Concave seat; 14. Worm; 15. Rotating motor; 16. Worm gear; 17. Reducer motor; 18. Crushing roller No. 1; 19. Crushing roller No. 2; 20. Drive gear; 21. Fixed plate; 22. Locking rod; 23. Retaining ring; 24. Return spring; 25. Locking seat; 26. Locking groove; 27. Inclined surface. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the present invention will be described clearly and completely below with reference to the accompanying drawings in the embodiments of the present invention.

[0023] The utility model provides a technical solution: Figure 1-6 As shown, in this embodiment, a crusher that is easy to maintain includes a frame 1, a crushing box 2 is installed on one side of the upper surface of the frame 1, the top and bottom of the crushing box 2 are open, and a hopper is installed on the top of the crushing box 2, a maintenance area 3 is opened on one side of the crushing box 2, and a blocking mechanism is slidably installed in the maintenance area 3, which can be moved and opened on the crushing box 2, and a crushing mechanism is installed on the crushing box 2 and the blocking mechanism. The crushing mechanism completes the crushing work in the crushing box 2, and locking mechanisms are installed on both sides of the crushing box 2 above the maintenance area 3, and the two locking mechanisms are correspondingly engaged with the blocking mechanism to complete the locking.

[0024] like Figures 3 to 6As shown, the blocking mechanism includes a sliding seat 4 slidably mounted in the maintenance area 3, and the sliding seat 4 can block the maintenance area 3 to form a whole. The sliding seat 4 is designed to imitate the maintenance area 3, and a No. 1 sliding area 5 and a No. 2 sliding area 6 are respectively provided on the top and bottom of both sides of the maintenance area 3. Slide blocks 7 are slidably engaged in the two No. 1 sliding areas 5, and the two slide blocks 7 are respectively detachably fixedly connected to the top of the sliding seat 4. Threaded rods 8 are rotatably installed in the two No. 2 sliding areas 6. A threaded block 9 is provided on the outside of the threaded rod 8 through a threaded screw-on sleeve, and the threaded block 9 is slidably engaged with the No. 2 sliding area 6. The two threaded blocks 9 are respectively connected to the sliding seat 4. The bottom is detachably fixedly connected, and a No. 1 bevel gear 10 is installed at the front end of the two threaded rods 8, and a transmission shaft 11 is rotatably installed at the bottom of one side of the crushing box 2 through a bracket. Two No. 2 bevel gears 12 are sleeved on the outside of the transmission shaft 11, and the two No. 2 bevel gears 12 are respectively engaged with the two No. 1 bevel gears 10. A concave seat 13 is installed on the frame 1 near one end of the transmission shaft 11, and a worm 14 is rotatably installed on the concave seat 13. A rotating motor 15 connected to the worm 14 is installed on the top of the concave seat 13. A worm wheel 16 is fixedly installed at one end of the transmission shaft 11, and the worm wheel 16 is connected to the worm 14;

[0025] During maintenance: by providing a blocking mechanism, it is only necessary to start the rotating motor 15, complete the power transmission through the worm gear 16 and worm 14, so that the transmission shaft 11 rotates, and transmits the power to the No. 1 bevel gear 10 through the two No. 2 bevel gears 12, and drives the threaded rod 8 to rotate, so that the threaded block 9 moves in the No. 2 sliding area 6, so that the sliding seat 4 moves in the maintenance area 3, and through the guidance of the No. 1 sliding area 5 and the slider 7, the movement of the sliding seat 4 is more stable, which can drive the No. 2 crushing roller 19 to move away from the No. 1 crushing roller 18, which is convenient for maintenance staff, and the worm gear 16 and worm 14 have good self-locking properties, which can ensure the stability of the transmission shaft 11. After the subsequent maintenance is completed, the sliding seat 4 can be reset by controlling the rotating motor 15 to rotate, saving time and effort;

[0026] The crushing mechanism includes a reduction motor 17 on one side of the upper surface of the frame 1, a No. 1 crushing roller 18 rotatably installed on one side of the crushing box 2, and a No. 2 crushing roller 19 rotatably installed in the sliding seat 4, and the No. 1 crushing roller 18 is engaged with the No. 2 crushing roller 19, and one end of the No. 1 crushing roller 18 and the No. 2 crushing roller 19 is rotated and extended out of the crushing box 2 and the sliding seat 4 respectively, and a transmission gear 20 is fixedly sleeved on the outside of the No. 1 crushing roller 18 and the No. 2 crushing roller 19, and the two transmission gears 20 are meshed and connected, and the output end of the reduction motor 17 is transmission-connected to the No. 1 crushing roller 18;

[0027] During the crushing process: the crushing mechanism is provided, the reduction motor 17 is started, and the No. 1 crushing roller 18 is driven to rotate. Through the meshing transmission of the two transmission gears 20, the No. 2 crushing roller 19 follows the No. 1 crushing roller 18 to rotate, thereby completing the crushing of the material;

[0028] Among them, both locking mechanisms include a fixed plate 21 fixedly mounted on the side wall of the crushing box 2, a locking rod 22 slidingly penetrated on the fixed plate 21, a retaining ring 23 mounted on the top of the locking rod 22, a return spring 24 sleeved on the outside of the locking rod 22, the return spring 24 is arranged between the retaining ring 23 and the fixed plate 21, and a handle is mounted on the top of the retaining ring 23, a locking seat 25 is mounted on the side wall of the sliding seat 4, a locking groove 26 is recessed in the locking seat 25, the locking rod 22 can be inserted into the locking groove 26 to complete the locking, and an inclined surface 27 is provided on one side of the locking rod 22, which can guide the locking seat 25;

[0029] When locking: by providing a locking mechanism, under the push of the return spring 24, the locking rod 22 is inserted into the locking groove 26, which can lock the sliding seat 4 to prevent the sliding seat 4 from moving accidentally. When subsequent maintenance is required, it is only necessary to pull up the retaining ring 23 to drive the return spring 24 to stretch, so that the locking rod 22 moves out of the locking groove 26 to complete the unlocking. The subsequent blocking mechanism can be actuated to complete the subsequent maintenance work, and a slope 27 is provided on one side of the locking rod 22. When the sliding seat 4 is reset, the locking seat 25 is guided by the slope 27, so that the locking rod 22 can be smoothly inserted into the locking groove 26, reducing the difficulty of operation for the staff.

[0030] The present invention provides a crusher which is easy to maintain. The specific working principle is as follows: the material to be crushed is fed into the crushing box 2 through the hopper, and the crushing mechanism is started, so that the No. 1 crushing roller 18 and the No. 2 crushing roller 19 rotate relative to each other to complete the rapid crushing of the material, and the crushed material is discharged through the bottom of the crushing box 2. A maintenance area 3 is opened on one side of the crushing box 2, and a sliding seat 4 is arranged in the maintenance area 3. The sliding seat 4 can dynamically block the maintenance area 3, so that the crushing box 2 can be crushed normally. During subsequent maintenance, the sliding seat 4 can be opened through the blocking mechanism, so that the No. 1 crushing roller 18 and the No. 2 crushing roller 19 are separated from each other, which is convenient for staff to maintain and repair, and solves the problem that the No. 1 crushing roller 18 and the No. 2 crushing roller 19 cannot be quickly maintained. At the same time, the overall operation is simple and convenient for staff to operate, and with the cooperation of the two locking mechanisms, the crushing box 2 and the sliding seat 4 can be reinforced and locked by the locking mechanism to prevent the sliding seat 4 from accidentally moving, thereby ensuring the stable operation of the crushing box 2.

[0031] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A crusher that is easy to maintain, comprising a frame (1), a crushing box (2) mounted on one side of the upper surface of the frame (1), and characterized in that: A maintenance area (3) is provided on one side of the crushing box (2), and a blocking mechanism is slidably installed in the maintenance area (3). The blocking mechanism can be moved and opened on the crushing box (2), and a crushing mechanism is installed on the crushing box (2) and the blocking mechanism. The crushing mechanism completes the crushing work in the crushing box (2). At the same time, locking mechanisms are installed on both sides of the crushing box (2) above the maintenance area (3), and the two locking mechanisms are correspondingly engaged with the blocking mechanism to complete the locking.

2. The crusher according to claim 1, wherein: The blocking mechanism comprises a sliding seat (4) slidably mounted in a maintenance area (3); a first sliding area (5) and a second sliding area (6) are respectively provided at the top and bottom of both sides of the maintenance area (3); a slider (7) is slidably engaged in the two first sliding areas (5); the two sliders (7) are respectively detachably fixedly connected to the top of the sliding seat (4); a threaded rod (8) is rotatably mounted in the two second sliding areas (6); a threaded block (9) is sleeved on the outside of the threaded rod (8) through threaded engagement; the threaded block (9) is slidably engaged with the second sliding area (6); and the two threaded blocks (9) are respectively detachably fixedly connected to the bottom of the sliding seat (4).

3. The crusher according to claim 2, which is easy to maintain, is characterized in that: A first bevel gear (10) is installed at the front ends of the two threaded rods (8), and a transmission shaft (11) is rotatably installed at the bottom of one side of the crushing box (2) through a bracket. Two second bevel gears (12) are sleeved on the outside of the transmission shaft (11), and the two second bevel gears (12) are respectively engaged with the two first bevel gears (10). A concave seat (13) is installed on the frame (1) near one end of the transmission shaft (11), a worm (14) is rotatably installed on the concave seat (13), and a rotating motor (15) connected to the worm (14) is installed on the top of the concave seat (13).

4. The crusher according to claim 3, which is easy to maintain, is characterized in that: A worm wheel (16) is fixedly mounted on one end of the transmission shaft (11), and the worm wheel (16) is in transmission connection with the worm (14).

5. The crusher easy to maintain according to claim 4, characterized in that: The crushing mechanism comprises a reduction motor (17) on one side of the upper surface of a frame (1), a first crushing roller (18) rotatably mounted on one side of a crushing box (2), a second crushing roller (19) rotatably mounted in a sliding seat (4), a transmission gear (20) fixedly sleeved on the outside of the first crushing roller (18) and the second crushing roller (19), the two transmission gears (20) being meshed and connected, and an output end of the reduction motor (17) is transmission-connected to the first crushing roller (18).

6. The crusher according to claim 5, characterized in that: The two locking mechanisms each comprise a fixed plate (21) fixedly mounted on the side wall of the crushing box (2); a locking rod (22) slidingly penetrates the fixed plate (21); a retaining ring (23) is mounted on the top of the locking rod (22); a return spring (24) is sleeved on the outside of the locking rod (22); a locking seat (25) is mounted on the side wall of the sliding seat (4); and a locking groove (26) is recessed in the locking seat (25).

7. The crusher according to claim 6, which is easy to maintain, is characterized in that: A slope (27) is provided on one side of the locking rod (22), and the slope (27) can guide the locking seat (25).