Cleaning device for long straight waste discharge pipeline

By designing a cleaning device for supporting frame and gear transmission, the problem of difficulty in cleaning out the direct waste pipes of carbonization furnaces is solved, and the cleaning and efficiency improvement of the entire pipe section is achieved.

CN223210119UActive Publication Date: 2025-08-12山东国泰大成科技有限公司
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Patent Information

Application Number
CN202422036128.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-22
Publication Date
2025-08-12
Estimated Expiration
2034-08-22

AI Technical Summary

Technical Problem

It is difficult for the prior art to clean the entire pipe section of the carbonization furnace long direct discharge waste pipeline, resulting in blockage and harsh working environment, affecting cleaning efficiency and personnel health.

Method used

A cleaning device including a support frame, sliding seat, drive device and cleaning drill bit is designed, and the entire pipe section of the long straight waste pipe is cleaned through gear transmission and removable connecting rods, and the drill bit is cleaned with cemented carbide or hard brush to remove waste.

Benefits of technology

The complete cleaning of all pipe sections of long straight waste pipes has been achieved, saving manpower, improving cleaning efficiency and improving the working environment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a cleaning device for a long straight waste discharge pipeline, which comprises a support frame, the support frame comprises a horizontal cross beam arranged at the upper end, a sliding seat is arranged on the horizontal cross beam in a sliding manner, and the sliding seat slides back and forth on the horizontal cross beam under the driving of a driving device; a driving seat is installed at the upper end of the sliding seat, a connecting rod is rotatably installed on the driving seat, a cleaning drill bit is installed at the end of the connecting rod, a transmission rack is fixed to the upper surface of the horizontal cross beam in the length direction of the horizontal cross beam, transmission teeth are correspondingly arranged in the sliding seat, and the transmission teeth are matched with the transmission rack; according to the long straight waste discharge pipeline cleaning device, solid waste in the whole pipe section in the long straight waste discharge pipeline of the carbonization furnace can be thoroughly cleaned, manpower is saved, the structure is simple, and the working efficiency is greatly improved.
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Description

Technical Field

[0001] The utility model relates to a cleaning device for a long straight waste pipe, belonging to the technical field of cleaning waste pipes of carbonizing furnaces. Background Art

[0002] During carbon fiber production, pre-oxidized fibers undergo carbonization reactions at temperatures between 400°C and 1500°C. This process cross-links the macromolecules within the fibers, transforming them into fused ring structures and increasing the carbon content of the fibers to over 92%. High-purity nitrogen is used as a protective atmosphere during the carbonization process, cracking elements such as nitrogen, hydrogen, and oxygen within the fibers. These elements are then removed from the carbonization furnace exhaust duct primarily as gases such as HCN, NH3, H2O, CH4, CO2, and CO. However, during fiber carbonization, waste solids are generated, primarily fiber lint and carbon dust. These waste solids accumulate in the carbonization furnace exhaust duct, blocking it and causing poor exhaust flow.

[0003] Carbonization furnaces with larger orifices can be cleaned manually on a regular basis. However, the long straight pipes of the carbonization furnace are not easy to clean. Since the pipes are long, it is not convenient to reach into the pipes to clean the entire pipe section, and it is also impossible to clean them completely. The workload is large, the working environment is poor, and the health of the cleaning staff is endangered.

[0004] In summary, the existing technology has obvious inconveniences and defects in actual use, so it is necessary to improve it. Utility Model Content

[0005] In response to the deficiencies in the background technology, the utility model provides a cleaning device for a long straight waste discharge pipe, which can thoroughly clean the solid waste in the entire pipe section of the long straight waste discharge pipe of the carbonization furnace, save manpower, have a simple structure and greatly improve work efficiency.

[0006] In order to solve the above technical problems, the present invention adopts the following technical solutions:

[0007] A cleaning device for a long vertical waste pipe comprises a support frame, wherein the support frame comprises a horizontal beam arranged at an upper end, a sliding seat is slidably mounted on the horizontal beam, and the sliding seat slides back and forth on the horizontal beam under the drive of a driving device;

[0008] A driving seat is installed on the upper end of the sliding seat, a connecting rod is rotatably installed on the driving seat, and a cleaning drill bit is installed on the end of the connecting rod.

[0009] Furthermore, a transmission rack is fixed on the upper surface of the horizontal beam along its length direction, and a corresponding transmission tooth is provided in the sliding seat. The transmission tooth cooperates with the transmission rack, and the sliding seat moves back and forth along the length direction of the horizontal beam.

[0010] Furthermore, the driving device includes a hand crank, which is connected to the transmission teeth, and the hand crank drives the transmission teeth to rotate.

[0011] Furthermore, the driving device includes a driving motor, which is connected to the transmission teeth and drives the transmission teeth to rotate.

[0012] Furthermore, a driven gear is rotatably mounted on one side of the driving seat, a connecting rod is coaxially fixed to the driven gear, and the driven gear is meshed with the driving gear for transmission, driving the driving gear through a rotating motor.

[0013] Furthermore, the cleaning drill bit is made of hard alloy or hard bristle brush.

[0014] Furthermore, there are multiple connecting rods, and the multiple connecting rods are connected by pipe connectors.

[0015] Furthermore, a mounting plate is fixed to the side of the support frame facing the cleaning drill bit, and a fixing flange is provided on the mounting plate. The fixing flange is coaxially arranged with the connecting rod, and a bolt hole is provided on the fixing flange.

[0016] Compared with the prior art, the present invention has the following advantages after adopting the above technical solution:

[0017] The driving device drives the sliding seat to slide along the supporting frame. The driving seat is fixed on the sliding seat. A connecting rod is rotatably installed on the driving seat. A cleaning drill bit is installed on the end of the connecting rod. The cleaning drill bit is driven by the rotating motor through the gear transmission to clean the inside of the waste discharge pipe. When the waste discharge pipe is long, multiple connecting rods can be lengthened using pipe connectors, so that waste discharge pipes of different lengths can be used universally, saving manpower, having a simple structure and greatly improving work efficiency.

[0018] The present invention will be described in detail below with reference to the accompanying drawings and embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a front view of the utility model;

[0020] Figure 2 This is a three-dimensional diagram from the first angle of the present invention;

[0021] Figure 3 This is a second angle stereogram of the present invention;

[0022] Figure 4 It is a structural schematic diagram of multiple connecting rods assembled in the utility model.

[0023] In the figure,

[0024] 1-support frame, 101-horizontal beam, 2-transmission rack, 3-mounting plate, 4-fixing flange, 5-bolt hole, 6-sliding seat, 7-hand crank, 8-driven gear, 9-driving gear, 10-driving seat, 11-connecting rod, 12-pipe connector, 13-cleaning drill bit. DETAILED DESCRIPTION

[0025] In order to have a clearer understanding of the technical features, purposes and effects of the present invention, the specific implementation methods of the present invention are now described with reference to the accompanying drawings.

[0026] like Figure 1-3 As shown, the utility model provides a cleaning device for a long straight waste pipe, comprising a support frame 1, wherein the support frame 1 comprises a horizontal beam 101 provided at the upper end, a sliding seat 6 being slidably mounted on the horizontal beam 101, and the sliding seat 6 slides back and forth on the horizontal beam 101 under the drive of a driving device;

[0027] A driving seat 10 is mounted on the upper end of the sliding seat 6 , a connecting rod 11 is rotatably mounted on the driving seat 10 , and a cleaning drill bit 13 is mounted on the end of the connecting rod 11 .

[0028] A transmission rack 2 is fixed to the upper surface of the horizontal beam 101 along its length direction, and a corresponding transmission tooth is provided in the sliding seat 6. The transmission tooth cooperates with the transmission rack 2, and the sliding seat 6 moves back and forth along the length direction of the horizontal beam 101.

[0029] The driving device includes a hand crank 7, which is connected to the transmission teeth, and the hand crank 7 drives the transmission teeth to rotate.

[0030] In other embodiments, the driving device includes a driving motor (not shown in the figure), which is connected to the transmission teeth and drives the transmission teeth to rotate.

[0031] A driven gear 8 is rotatably mounted on one side of the drive seat 10, and a connecting rod 11 is coaxially fixed to the driven gear 8. The driven gear 8 is meshed with the driving gear 9 for transmission, and the driving gear 9 is driven by a rotating motor (not shown in the figure), which drives the connecting rod 11 and the cleaning drill bit 13 to rotate through the gear meshing transmission.

[0032] The material of the cleaning drill bit 13 is hard alloy or hard brush. If the carbon deposit is attached to the waste pipe wall in a small area and the hardness is relatively large, an alloy drill bit can be used to clean the pipe wall. If the carbon deposit is attached to the waste pipe in a large area and the hardness is relatively soft, a drill bit made of hard brush can be used to clean it.

[0033] like Figure 4As shown, the utility model includes a plurality of connecting rods 11, and the plurality of connecting rods 11 are connected by pipe connectors 12. For waste pipes with a longer length, a plurality of connecting rods 11 are combined for cleaning, so that waste pipes of different lengths can be used universally.

[0034] A mounting plate 3 is fixed to the side of the support frame 1 facing the cleaning drill bit 13, and a fixing flange 4 is provided on the mounting plate 3. The fixing flange 4 is coaxially arranged with the connecting rod 11, and a bolt hole 5 is provided on the fixing flange 4. The device is fixed to the pipe mouth of the waste discharge pipe through the bolt hole 5 on the fixing flange 4.

[0035] The specific working principle of this utility model:

[0036] The support frame 1 is equipped with a transmission rack 2, and a transmission gear is provided in the sliding seat 6. The sliding seat 6 is driven by a driving device to slide along the support frame 1. A driving seat 10 is fixed on the sliding seat 6, and a connecting rod 11 is rotatably installed on the driving seat 10. A cleaning drill bit 13 is installed on the end of the connecting rod 11. The cleaning drill bit 13 is driven by a rotating motor through a gear transmission to clean the inside of the waste pipe. When the waste pipe is long, multiple connecting rods 11 can be lengthened using pipe connectors 12, so that waste pipes of different lengths can be used universally, saving manpower, having a simple structure and greatly improving work efficiency.

[0037] The above description is merely an example of the preferred embodiment of the present invention. Any details not described in detail are common knowledge within the art. The scope of protection of the present invention is determined by the claims. Any equivalent modifications based on the technical teachings of the present invention are also within the scope of protection of the present invention.

Claims

1. A cleaning device for a long straight waste pipe, characterized by: The invention comprises a support frame (1), wherein the support frame (1) comprises a horizontal beam (101) arranged at an upper end, a sliding seat (6) being slidably mounted on the horizontal beam (101), and the sliding seat (6) sliding back and forth on the horizontal beam (101) under the drive of a driving device; A driving seat (10) is installed on the upper end of the sliding seat (6), a connecting rod (11) is rotatably installed on the driving seat (10), and a cleaning drill bit (13) is installed on the end of the connecting rod (11).

2. A cleaning device for a long straight waste pipe according to claim 1, characterized in that: A transmission rack (2) is fixed on the upper surface of the horizontal beam (101) along its length direction, and a corresponding transmission tooth is provided in the sliding seat (6). The transmission tooth cooperates with the transmission rack (2), and the sliding seat (6) moves back and forth along the length direction of the horizontal beam (101).

3. The cleaning device for a long straight waste pipe according to claim 2, characterized in that: The driving device comprises a hand crank (7), the hand crank (7) is connected to the transmission teeth, and the hand crank (7) drives the transmission teeth to rotate.

4. The cleaning device for a long straight waste pipe according to claim 2, characterized in that: The driving device includes a driving motor connected to the transmission gear, and the driving motor drives the transmission gear to rotate.

5. The cleaning device for a long straight waste pipe according to claim 1, characterized in that: A driven gear (8) is rotatably mounted on one side of the driving seat (10), and a connecting rod (11) is coaxially fixed on the driven gear (8). The driven gear (8) is meshed with the driving gear (9) for transmission, and the driving gear (9) is driven by a rotating motor.

6. The cleaning device for a long straight waste pipe according to claim 1, characterized in that: The cleaning drill bit (13) is made of hard alloy or hard brush.

7. The cleaning device for a long straight waste pipe according to claim 1, characterized in that: There are multiple connecting rods (11), and the multiple connecting rods (11) are connected through pipe connecting pieces (12).

8. The cleaning device for a long straight waste pipe according to claim 1, characterized in that: A mounting plate (3) is fixed to the side of the support frame (1) facing the cleaning drill bit (13), a fixing flange (4) is provided on the mounting plate (3), the fixing flange (4) is coaxially arranged with the connecting rod (11), and a bolt hole (5) is provided on the fixing flange (4).