Assembly device for high-speed rail hinge welding

By designing the combination device of countertop panels, rolling components, telescopic clamps and air extraction systems, the problems of inconvenience in fixing and smoke impact in high-speed rail folding welding are solved, and convenient positioning and cleaning of the welding environment are achieved.

CN223210751UActive Publication Date: 2025-08-12QINGDAO ORWELL RAIL EQUIP CO LTD
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Patent Information

Application Number
CN202422378874.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-29
Publication Date
2025-08-12
Estimated Expiration
2034-09-29

AI Technical Summary

Technical Problem

When welding high-speed rail folding, the existing set-up device is inconvenient to fix and cannot effectively remove the smoke generated by welding, affecting the workers' breathing environment.

Method used

A combination device including countertop panels, rolling components, telescopic clamps, pressure suction components and air extraction systems is designed. The coiled components are aligned with side doors, the telescopic clamps are fixed, and the pressure suction components are positioned and smoke is extracted to ensure accurate welding position and clean environment.

Benefits of technology

It realizes convenient fixation of high-speed rail folding and accurate positioning of welding positions, while effectively removing welding smoke to ensure workers' breathing health.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an assembly device for high-speed rail hinge welding, which comprises a deck plate and supporting rods fixed at four corners of the outer wall of the bottom of the deck plate, and further comprises a plurality of rolling components fixed on the outer wall of the top of the deck plate and distributed at equal intervals, and a double-sliding-table linear module is mounted on the outer wall of the top of the deck plate. Two side opening doors can be placed on the table top plate to be overlapped and aligned, the two telescopic clamping pieces can be driven by the double-sliding-table linear module to get close to each other to clamp and fix the two side opening doors, meanwhile, the overlapping position of the two side opening doors is located under the X-shaped plate, fixing is convenient, at the moment, the X-shaped plate can be driven by the electric push rod to descend, and the two side opening doors can be clamped and fixed. The four pressure suction assemblies are respectively pressed on the two side-opening doors, the welding positions of the hinges are positioned, the hinges are conveniently welded on the two side-opening doors, during welding, air can be pumped through the air suction pipe, smoke generated during welding is pumped away through the pressure suction assemblies, the breathing environment around welding is ensured, and the breathing health of workers is ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of auxiliary welding, in particular to an assembly device for high-speed railway hinge welding. Background Art

[0002] The side door hinge is an important part of the side door assembly of a railway freight car. The side door assembly is composed of the side door hinge welded to two side doors respectively. In order to ensure that the two side doors are accurately overlapped when installed on the railway freight car after welding, an assembly device is required to pre-lap and align the two side doors and locate the hinge welding position to facilitate the welding of the hinges on the two side doors. Although the current assembly device can well complete the side door overlap alignment and hinge positioning work, it is more troublesome to fix the two side doors during welding, and it does not have a smoke extraction structure. The smoke generated during welding will affect the surrounding breathing environment. Utility Model Content

[0003] The purpose of the present utility model is to provide a pairing device for high-speed railway hinge welding to solve the problems raised in the above background technology.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a pairing device for high-speed rail folding welding, comprising: a table panel and support rods fixed to the four corners of the bottom outer wall of the table panel, and also comprising: a plurality of equally distributed rolling components fixed to the top outer wall of the table panel, a double-slide linear module is installed on the top outer wall of the table panel, and telescopic clamps are installed on both slides of the double-slide linear module, limiting plates are installed on both sides of the top outer wall of the table panel, and a bending plate is installed on the outer wall on one side of one of the limiting plates, an electric push rod is installed on the top inner wall of the bending plate, and an X-shaped plate is installed on the bottom of the piston rod of the electric push rod, through holes are opened at the four corners of the top outer wall of the X-shaped plate, and pressure-suction components are inserted in the four through holes, an exhaust pipe is provided above the X-shaped plate, and the tops of the four pressure-suction components are connected to the exhaust pipe.

[0005] The rolling assembly comprises a first vertical plate, a second vertical plate and a roller rotatably mounted on an outer wall on a side opposite to the first vertical plate and the second vertical plate.

[0006] The telescopic clamp includes a shell, a lifting block slidably connected to the inner wall of the shell, and a first spring arranged in the shell, wherein the top of the first spring is connected to the bottom of the lifting block, and the bottom of the first spring is connected to the inner wall of the bottom of the shell.

[0007] The pressure-suction assembly comprises a tube body, an air suction shell connected to the bottom of the tube body, and a second spring sleeved on the outside of the tube body.

[0008] The bottom of the second spring is connected to the top of the air suction shell, and the top of the second spring is connected to the outer wall of the bottom of the X-shaped plate.

[0009] One end of the top of the lifting and shrinking block is an arc-shaped structure.

[0010] Compared with the prior art, the beneficial effects of the present invention are:

[0011] The utility model discloses a pairing device for high-speed railway hinge welding, which can place two side doors respectively on the table panel for overlap and alignment, and can drive two telescopic clamping parts to approach each other through the double-slide linear module to clamp and fix the two side doors, and at the same time make the overlap of the two side doors directly below the X-shaped plate, which is convenient for fixation. At this time, the X-shaped plate can be driven down by the electric push rod, so that the four pressure-suction components are respectively pressed on the two side doors to locate the hinge welding position, which is convenient for welding the hinges on the two side doors. During welding, air can be exhausted through the exhaust pipe, and the smoke generated during welding can be exhausted through the pressure-suction component, thereby ensuring the breathing environment around the welding and the breathing health of the workers. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 This is the overall structural diagram of the utility model;

[0013] Figure 2 This is a structural diagram of the rolling assembly of the present utility model;

[0014] Figure 3 This is a structural diagram of the telescopic clamping member of the present utility model;

[0015] Figure 4 This is a structural diagram of the pressure-suction component of the utility model.

[0016] In the figure: 1. Table panel; 2. Support rod; 3. Rolling assembly; 301. First vertical plate; 302. Second vertical plate; 303. Roller; 4. Double-slide linear module; 5. Telescopic clamp; 501. Shell; 502. Lifting block; 503. First spring; 6. Limiting plate; 7. Bending plate; 8. Electric push rod; 9. X-shaped plate; 10. Pressure-suction assembly; 1001. Tube body; 1002. Intake shell; 1003. Second spring; 11. Exhaust pipe; 12. Side door. DETAILED DESCRIPTION

[0017] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0018] See also Figure 1-4The utility model provides a pairing device for high-speed railway folding welding, comprising: a table panel 1 and a support rod 2 fixed to the four corners of the bottom outer wall of the table panel 1, and also comprising: a plurality of equally distributed rolling components 3 fixed to the top outer wall of the table panel 1, a double-slide linear module 4 is installed on the top outer wall of the table panel 1, and telescopic clamping parts 5 are installed on both slides of the double-slide linear module 4, limiting plates 6 are installed on both sides of the top outer wall of the table panel 1, and a bending plate 7 is installed on the outer wall on one side of one of the limiting plates 6, an electric push rod 8 is installed on the inner wall of the top of the bending plate 7, and an X-shaped plate 9 is installed on the bottom of the piston rod of the electric push rod 8, through holes are opened at the four corners of the top outer wall of the X-shaped plate 9, and pressure-suction components 10 are inserted in the four through holes, an exhaust pipe 11 is provided above the X-shaped plate 9, and the tops of the four pressure-suction components 10 are all connected to the exhaust pipe 11.

[0019] The two side doors 12 can be placed on the rolling components 3 at both ends of the table panel 1 to facilitate pushing the side doors 12 to move and to facilitate overlapping and aligning the two side doors 12. The side doors 12 can contact the telescopic clamping parts 5 during movement and automatically squeeze the telescopic clamping parts 5 to avoid affecting the movement of the side doors 12. After the two side doors 12 are moved and aligned, the two telescopic clamping parts 5 can be driven by the double-slide linear module 4 to approach each other to clamp and fix the two side doors 12. At the same time, the overlapping parts of the two side doors 12 are located directly below the X-shaped plate 9, which is convenient for fixing. At this time, the X-shaped plate 9 can be driven down by the electric push rod 8 to make the four pressure-suction components 10 press on the two side doors 12 respectively, and the hinge welding position is positioned, which is convenient for welding the hinges on the two side doors 12. During welding, air can be extracted through the exhaust pipe 11, and the smoke generated during welding can be extracted through the pressure-suction component 10 to ensure the breathing environment around welding and the breathing health of workers.

[0020] In a preferred embodiment, the rolling assembly 3 includes a first vertical plate 301 , a second vertical plate 302 , and a roller 303 rotatably mounted on an outer wall on an opposite side of the first vertical plate 301 and the second vertical plate 302 .

[0021] It should be noted here that the side door 12 is placed on the roller 303 for easy movement.

[0022] In a preferred embodiment, the telescopic clamp 5 includes a shell 501, a lifting block 502 slidably connected to the inner wall of the shell 501, and a first spring 503 arranged in the shell 501, and the top of the first spring 503 is connected to the bottom of the lifting block 502, and the bottom of the first spring 503 is connected to the bottom inner wall of the shell 501.

[0023] It should be noted here that: during the movement, the side door 12 contacts the lifting block 502 and squeezes the lifting block 502 into the shell 501, which does not affect the movement of the side door 12. After the side door 12 moves and overlaps, the lifting block 502 is reset and extended under the action of the first spring 503, which facilitates the clamping of the side door 12.

[0024] In a preferred embodiment, the pressure-suction assembly 10 includes a tube body 1001 , an air suction shell 1002 connected to the bottom of the tube body 1001 , and a second spring 1003 sleeved on the outside of the tube body 1001 .

[0025] It should be noted here that: the X-shaped plate 9 descends, driving the air intake shell 1002 to descend and contact the side door 12, and the air intake shell 1002 is pressed against the side door 12 by the second spring 1003. The air intake shell 1002 can play a positioning role in the folding welding position. At the same time, during welding, air can be exhausted through the exhaust pipe 11, and the smoke generated during welding can be sucked into the tube body 1001 through the air intake shell 1002 and then exhausted.

[0026] Working principle: The two side doors 12 can be placed on the rolling components 3 at both ends of the table panel 1, which is convenient for pushing the side doors 12 to move and aligning the two side doors 12. The side doors 12 come into contact with the lifting block 502 during the movement, and the lifting block 502 is squeezed into the shell 501 without affecting the movement of the side doors 12. After the side doors 12 are moved and overlapped, the lifting block 502 is reset and extended under the action of the first spring 503, which is convenient for clamping the side doors 12. After the two side doors 12 are moved and aligned, the two lifting blocks 502 can be driven by the double-slide linear module 4 to approach each other to align the two side doors. The door 12 is clamped and fixed, and the overlap of the two side doors 12 is located directly below the X-shaped plate 9, which is convenient for fixation. At this time, the X-shaped plate 9 can be driven down by the electric push rod 8, and the descent of the X-shaped plate 9 drives the air intake shell 1002 to descend and contact the side door 12. The air intake shell 1002 is pressed onto the side door 12 by the second spring 1003. The air intake shell 1002 can play a positioning role in the folding welding position. At the same time, during welding, air can be exhausted through the exhaust pipe 11, and the smoke generated during welding can be drawn into the tube body 1001 through the exhaust shell 1002 and then exhausted, ensuring the breathing environment around the welding and ensuring the breathing health of the workers.

[0027] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

Claims

1. A welding device for high-speed railway hinges, comprising: A table panel (1) and support rods (2) fixed to the four corners of the bottom outer wall of the table panel (1); The invention is characterized in that it also includes: a plurality of rolling assemblies (3) fixed to the top outer wall of the table panel (1) and distributed at equal intervals; a double-slide linear module (4) is installed on the top outer wall of the table panel (1), and telescopic clamping members (5) are installed on both slides of the double-slide linear module (4); limiting plates (6) are installed on both sides of the top outer wall of the table panel (1), and a bending plate (7) is installed on the outer wall of one side of one limiting plate (6); an electric push rod (8) is installed on the top inner wall of the bending plate (7), and an X-shaped plate (9) is installed on the bottom of the piston rod of the electric push rod (8); through holes are opened at the four corners of the top outer wall of the X-shaped plate (9), and pressure-suction assemblies (10) are inserted into the four through holes; an exhaust pipe (11) is provided above the X-shaped plate (9), and the tops of the four pressure-suction assemblies (10) are connected to the exhaust pipe (11).

2. The assembly device for high-speed railway hinge welding according to claim 1, characterized in that: The rolling assembly (3) comprises a first vertical plate (301), a second vertical plate (302), and a roller (303) rotatably mounted on an outer wall on one side opposite to the first vertical plate (301) and the second vertical plate (302).

3. The assembly device for high-speed railway hinge welding according to claim 1, characterized in that: The telescopic clamping member (5) comprises a shell (501), a lifting block (502) slidably connected to the inner wall of the shell (501), and a first spring (503) arranged in the shell (501), wherein the top of the first spring (503) is connected to the bottom of the lifting block (502), and the bottom of the first spring (503) is connected to the bottom inner wall of the shell (501).

4. The assembly device for high-speed railway hinge welding according to claim 1, characterized in that: The pressure-suction assembly (10) comprises a tube body (1001), an air suction shell (1002) connected to the bottom of the tube body (1001), and a second spring (1003) sleeved on the outside of the tube body (1001).

5. The assembly device for high-speed railway hinge welding according to claim 4, characterized in that: The bottom of the second spring (1003) is connected to the top of the air intake shell (1002), and the top of the second spring (1003) is connected to the bottom outer wall of the X-shaped plate (9).

6. The assembly device for high-speed railway hinge welding according to claim 3, characterized in that: One end of the top of the lifting and shrinking block (502) is an arc-shaped structure.