Welding stud and ceramic ring assembling tool for full-automatic stud welding

Abstract

The utility model discloses a welding stud and ceramic ring assembling tool for full-automatic stud welding, which comprises an assembling component mounted on a support and used for assembling a welding stud and a ceramic ring; the assembling assembly comprises a pushing mechanism, a lifting mechanism and an assembling mechanism, the pushing mechanism is installed on the side face of a welding stud sliding way on the support and used for pushing welding studs, and the lifting mechanism is installed at the front end of a ceramic ring sliding way on the support and used for lifting ceramic rings. And the assembling mechanism is mounted on the bracket and right above the lifting mechanism, and is used for assembling the welding stud and the ceramic ring. Through the arrangement of the welding stud and ceramic ring assembling tool, the welding stud and the ceramic ring can be automatically assembled through the full-automatic assembling tool, the problems that original manual assembling is low in efficiency and poor in assembling precision are solved, and therefore the assembling efficiency and the assembling quality of the stud welding welding stud and the ceramic ring are improved.

Description

Technical Field

[0001] The utility model relates to the technical field of full-automatic stud welding equipment, in particular to a full-automatic stud welding nail and ceramic ring assembly tool. Background Art

[0002] Stud welding involves contacting one end of a stud with the surface of a plate (or pipe), applying electricity to strike an arc, and then applying pressure to the stud to complete the weld after the contact surface melts. Cylindrical head studs used in arc stud welding are suitable for high-rise steel structures, industrial plants, highways, railways, bridges, towers, automotive, energy, and transportation infrastructure, airports, stations, power stations, pipeline supports, lifting machinery, and other steel structures.

[0003] During the production process of stud welding studs, the studs need to be assembled with the ceramic ring. However, the existing stud welding studs are assembled manually, which has low assembly efficiency and is prone to assembly deviation, affecting the assembly efficiency and assembly quality of the stud welding studs and the ceramic ring. Utility Model Content

[0004] In view of the above-mentioned defects or deficiencies in the prior art, it is desired to provide a fully automatic stud welding rivet and ceramic ring assembly tooling to solve the technical problem that the existing stud welding rivets are not equipped with fully automatic assembly tooling and are assembled manually, with low assembly efficiency and prone to assembly deviations, which affects the assembly efficiency and assembly quality of the stud welding rivets and ceramic rings.

[0005] According to the technical solution provided in the embodiment of the present application, the fully automatic stud welding stud and ceramic ring assembly tool includes an assembly component, which is installed on a bracket and is used for assembling the stud and ceramic ring;

[0006] The assembly component includes a pushing mechanism, a lifting mechanism and an assembly mechanism. The pushing mechanism is installed on the side of the welding nail slideway on the bracket for pushing the welding nails, and the lifting mechanism is installed on the front end of the porcelain ring slideway on the bracket for lifting the porcelain ring. The assembly mechanism is installed on the bracket just above the lifting mechanism for assembling the welding nails and the porcelain ring.

[0007] The pushing mechanism includes a first cylinder and a pushing plate. The first cylinder is horizontally mounted on the first bracket, and the rear end of the pushing plate is fixedly connected to the output end of the first cylinder, so that the first cylinder pushes the pushing plate to move horizontally for pushing the welding nails horizontally.

[0008] The lifting mechanism includes a second cylinder, a second mounting bracket, a second slider and a second slide rail. The second cylinder is vertically mounted on the side of the support plate on the bracket, and the second mounting bracket is mounted on the output end of the second cylinder. The second slider is mounted on the side of the second mounting bracket, and the slider is slidably engaged with the second slide rail so that the second cylinder pushes the second mounting bracket to move in the vertical direction for lifting the ceramic ring.

[0009] The assembly mechanism includes a third cylinder, a third mounting bracket, a third slider and a third slide rail. The third cylinder is vertically mounted on the side of the support plate, and the top of the third mounting bracket is fixedly connected to the output end of the third cylinder. The third slider is mounted on the side of the third mounting bracket, and the third slider is slidably engaged on the third slide rail so that the third cylinder pushes the third mounting bracket to move downward in the vertical direction for assembling welding nails and ceramic rings.

[0010] Furthermore, the pushing plate is in an L-shaped structure, and the pushing plate abuts against the discharge port of the welding nail slideway.

[0011] Furthermore, the second mounting bracket is in an L-shaped structure, and the front end of the second mounting bracket abuts against the discharge port of the ceramic ring slideway.

[0012] Furthermore, the lifting mechanism also includes an assembly base, which is installed on the top of the second mounting frame, and the side of the assembly base is open.

[0013] Furthermore, the assembly mechanism also includes an assembly mold, which is installed at the bottom of the third mounting frame, and the groove body on the assembly mold is compatible with the top structure of the welding nail.

[0014] Furthermore, the welding nail slideway and the ceramic ring slideway are arranged in an inclined shape.

[0015] In summary, the beneficial effects of this application are:

[0016] 1. By arranging a pushing mechanism, a lifting mechanism and an assembly mechanism on the fully automatic stud welding stud and ceramic ring assembly tool, the pushing mechanism pushes the stud horizontally to the top of the ceramic ring, and the lifting mechanism lifts the ceramic ring to the same level as the bottom of the stud, so that the assembly mechanism pushes the stud down to assemble with the ceramic ring, thereby improving the assembly efficiency of the assembly tool for the stud and ceramic ring;

[0017] Second, by setting up the stud welding stud and ceramic ring assembly tooling, the fully automatic assembly tooling can automatically assemble the stud welding stud and ceramic ring, replacing the original manual assembly with low efficiency and poor assembly accuracy, thereby improving the assembly efficiency and assembly quality of the stud welding stud and ceramic ring. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Other features, objects and advantages of the present application will become more apparent upon reading the detailed description of non-limiting embodiments made with reference to the following drawings:

[0019] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the utility model;

[0020] Figure 2 This is a side view of the structure of the utility model;

[0021] Figure 3 This is a schematic diagram of the structure of the push mechanism of the utility model;

[0022] Figure 4 This is a schematic diagram of the lifting mechanism structure of the utility model;

[0023] Figure 5 This is a schematic diagram of the bottom structure of the assembly mechanism of the utility model.

[0024] Numbers in the figure: assembly component-100, pushing mechanism-110, first cylinder-111, pushing plate-112, lifting mechanism-120, second cylinder-121, second mounting frame-122, second slider-123, second slide rail-124, assembly base-125, assembly mechanism-130, third cylinder-131, third mounting frame-132, third slider-133, third slide rail-134, assembly mold-135, bracket-200, welding nail slideway-210, ceramic ring slideway-220, first bracket-230, support plate-240. DETAILED DESCRIPTION

[0025] The present application will be further described in detail below with reference to the accompanying drawings and examples. It should be understood that the specific embodiments described herein are merely for the purpose of explaining the relevant utility model and are not intended to limit the utility model. It should also be noted that, for ease of description, only the portions relevant to the utility model are shown in the accompanying drawings.

[0026] It should be noted that, in the absence of conflict, the embodiments and features of the embodiments in this application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0027] Fully automatic stud welding nail and ceramic ring assembly tooling, its structure is as follows Figure 1-Figure 5As shown, it includes an assembly component 100, which is installed on a bracket 200 and is used for fully automatic assembly of welding nails and ceramic rings; the assembly component 100 includes a pushing mechanism 110, a lifting mechanism 120 and an assembly mechanism 130, the pushing mechanism 110 is installed on the side of the welding nail slide 210 on the bracket 200, and is used for pushing the welding nails, and the lifting mechanism 120 is installed on the front end of the ceramic ring slide 220 on the bracket 200, and is used for lifting the ceramic ring, and the assembly mechanism 130 is installed on the bracket 200 just above the lifting mechanism 120, and is used for assembling welding nails and ceramic rings, so that the fully automatic stud welding assembly tool can be used for fully automatic assembly of welding nails and ceramic rings; the pushing mechanism 110 includes a first cylinder 111 and a pushing mechanism 120. Plate 112, the first cylinder 111 is horizontally installed on the first bracket 230, and the rear end of the pushing plate 112 is fixedly connected to the output end of the first cylinder 111, so that the first cylinder 111 is connected to the air source machine, so that the positive pressure air source output by the air source machine pushes the pushing plate 112 to move in the horizontal direction, thereby pushing the welding nail abutted by the pushing plate 112 to the top of the porcelain ring on the lifting mechanism 120; the lifting mechanism 120 includes a second cylinder 121, a second mounting frame 122, a second slider 123 and a second slide rail 124, the second cylinder 121 is vertically installed on the side of the support plate 240 on the bracket 200, and the second mounting frame 122 is installed at the output end of the second cylinder 121, the second The slider 123 is installed on the side of the second mounting frame 122, and the slider is slidably connected to the second slide rail 124, so that the second cylinder 121 pushes the second mounting frame 122 downward in the vertical direction under the positive pressure gas source output by the gas source machine, so that the second slider 123 set on the side of the second mounting frame 122 moves along the vertical direction of the second slide rail 124, so that the porcelain ring in the porcelain ring slide 220 enters the assembly base 125 at the top of the second mounting frame 122, and at the same time the gas source machine outputs a negative pressure gas source to make the second mounting frame 122 move up in the vertical direction, thereby lifting the assembled porcelain ring; the assembly mechanism 130 includes a third cylinder 131, a third mounting frame 132, and a third slider 133. And the third slide rail 134, the third cylinder 131 is vertically installed on the side of the support plate 240, and the top of the third mounting frame 132 is fixedly connected to the output end of the third cylinder 131, and the third slider 133 is installed on the side of the third mounting frame 132, and the third slider 133 is slidably connected to the third slide rail 134, so that the third cylinder 131 pushes the third mounting frame 132 downward in the vertical direction under the push of the positive pressure air source input by the air source machine, so that the third slider 133 installed on the side of the third mounting frame 132 moves along the third slide rail 134, thereby causing the assembly mold 135 installed at the bottom of the third mounting frame 132 to move downward, so that the assembly mold 135 pushes the welding nail downward and assembles with the ceramic ring.

[0028] During the assembly process of the stud welding stud and ceramic ring assembly tool, the stud slide 210 and the ceramic ring slide 220 are installed at an angle on the bracket 200, and the pushing mechanism 110 is horizontally installed at the discharge port of the stud slide 210, so that the pushing mechanism 110 pushes the stud to the top of the ceramic ring, and the lifting mechanism 120 is installed at the front end of the ceramic ring slide 220, which is used to lift the ceramic ring to the self-assembly position during the assembly process, and the assembly mechanism 130 is vertically installed on the upper part of the lifting mechanism 120, so that the third cylinder 131 on the assembly mechanism 130 pushes the assembly mold 135 downward, so that the assembly mold 135 pushes the stud downward to assemble with the ceramic ring, thereby improving the assembly efficiency of the assembly tool for the stud and ceramic ring.

[0029] As a preferred embodiment, please refer to Figure 1 and Figure 3 The pushing plate 112 has an L-shaped structure, and the pushing plate 112 abuts against the discharge port of the welding nail slide 210, so that the opening groove of the L-shaped structure on the pushing plate 112 clamps the welding nail. At the same time, a limit plate is also provided on the side of the rear end of the pushing plate 112, and the limit plate is slidably connected to the first slide rail so that the limit plate moves along the first slide rail as the pushing plate 112 moves, limiting the discharge port of the welding nail slide 210 to prevent the welding nail from being discharged and affecting the assembly.

[0030] As a preferred embodiment, please refer to Figure 1 and Figure 4 The second mounting bracket 122 is L-shaped, and the front end of the second mounting bracket 122 abuts against the discharge port of the ceramic ring slide 220, which is used to limit the ceramic ring in the ceramic ring slide 220 to prevent the unassembled ceramic ring from moving out of the ceramic ring slide 220.

[0031] As a preferred embodiment, please refer to Figure 1 and Figure 4 The lifting mechanism 120 also includes an assembly base 125, which is installed on the top of the second mounting frame 122, and the side of the assembly base 125 is open, so that the ceramic ring can enter the assembly base 125 during the downward movement of the lifting mechanism 120, so that the ceramic ring can be accurately positioned and assembled with the welding nails.

[0032] As a preferred embodiment, please refer to Figure 1 and Figure 5 The assembly mechanism 130 also includes an assembly mold 135, which is installed at the bottom of the third mounting frame 132, and the groove body on the assembly mold 135 is compatible with the top structure of the welding nail, so that the assembly mold 135 moves downward in the vertical direction under the push of the third cylinder 131, pushing the welding nail into the ceramic ring, thereby completing the assembly of the welding nail and the ceramic ring.

[0033] As a preferred embodiment, please refer to Figure 1 and Figure 2 The welding nail slideway 210 and the ceramic ring slideway 220 are arranged in an inclined shape, which makes it easier for the welding nail and the ceramic ring to enter the assembly tooling due to inertia.

[0034] The working principle of the utility model of the fully automatic stud welding nail and ceramic ring assembly tool is:

[0035] When the stud welding nail and the ceramic ring assembly tool are used to assemble the nail and the ceramic ring, the nail slide 210 and the ceramic ring slide 220 are installed on the bracket 200 in an inclined manner, and the pushing mechanism 110 is horizontally installed at the discharge port of the nail slide 210. When the pushing mechanism 110 is started, the gas source mechanism inputs positive pressure gas into the first cylinder 111, so that the cylinder pushes the fixedly connected pushing plate 112 to move in the horizontal direction, so that the pushing plate 112 pushes the nails in the nail slide 210 to the top of the ceramic ring in sequence. At the same time, the lifting mechanism 120 installed at the front end of the ceramic ring slide 220 is started, so that the gas source mechanism outputs positive pressure gas into the second cylinder 121, so that the second mounting bracket 122 fixedly connected to the output end of the second cylinder 121 moves downward in the vertical direction, so that the second slider 123 installed on the side of the second mounting bracket 122 moves along the second slide rail 12 4 moves downward, so that the porcelain ring in the porcelain ring slide 220 enters the assembly base 125 on the top of the second mounting frame 122, so that the second cylinder 121 moves upward under the negative pressure gas source output by the gas source machine, thereby lifting the porcelain ring to the assembly position, and the assembly mechanism 130 is vertically installed on the upper part of the lifting mechanism 120, so that the third cylinder 131 on the assembly mechanism 130 pushes the fixedly connected third mounting frame 132 to move downward in the vertical direction under the positive pressure gas source output by the gas source machine, so that the assembly mold 135 installed at the bottom of the third mounting frame 132 moves downward, so that the assembly mold 135 pushes the welding nail downward to be assembled with the porcelain ring, thereby improving the assembly efficiency of the assembly tool for the welding nail and the porcelain ring, so that the fully automatic assembly tool can automatically assemble the welding nail and the porcelain ring, replacing the original manual assembly with low efficiency and poor assembly accuracy, thereby improving the assembly efficiency and assembly quality of the stud welding nail and the porcelain ring.

[0036] The beneficial effects of the utility model of the fully automatic stud welding nail and ceramic ring assembly tool are:

[0037] First, by arranging a pushing mechanism 110, a lifting mechanism 120 and an assembling mechanism 130 on the fully automatic stud welding stud and ceramic ring assembly tool, the pushing mechanism 110 pushes the stud horizontally to the top of the ceramic ring, and the lifting mechanism 120 lifts the ceramic ring to a position horizontal with the bottom of the stud, so that the assembling mechanism 130 pushes the stud downward to assemble with the ceramic ring, thereby improving the assembly efficiency of the assembly tool for the stud and ceramic ring;

[0038] Second, by setting up the stud welding stud and ceramic ring assembly tooling, the fully automatic assembly tooling can automatically assemble the stud welding stud and ceramic ring, replacing the original manual assembly with low efficiency and poor assembly accuracy, thereby improving the assembly efficiency and assembly quality of the stud welding stud and ceramic ring.

[0039] The above description is merely an illustration of the preferred embodiments of this application and the technical principles employed. Furthermore, the scope of the utility model disclosed in this application is not limited to the technical solutions formed by the specific combination of the above-mentioned technical features. It also encompasses other technical solutions formed by any combination of the above-mentioned technical features or their equivalents without departing from the concept of the utility model. For example, a technical solution formed by replacing the above-mentioned features with (but not limited to) technical features with similar functions disclosed in this application.

Claims

1. A fully automatic stud welding stud and ceramic ring assembly tool, comprising an assembly component (100) mounted on a bracket (200) for assembling the stud and ceramic ring, characterized in that: The assembly component (100) comprises a pushing mechanism (110), a lifting mechanism (120) and an assembly mechanism (130), wherein the pushing mechanism (110) is mounted on the side of the welding nail slideway (210) on the bracket (200) for pushing the welding nail, and the lifting mechanism (120) is mounted on the front end of the ceramic ring slideway (220) on the bracket (200) for lifting the ceramic ring, and the assembly mechanism (130) is mounted on the bracket (200) directly above the lifting mechanism (120) for assembling the welding nail and the ceramic ring; The pushing mechanism (110) comprises a first cylinder (111) and a pushing plate (112), wherein the first cylinder (111) is horizontally mounted on a first bracket (230), and a rear end of the pushing plate (112) is fixedly connected to an output end of the first cylinder (111), so that the first cylinder (111) pushes the pushing plate (112) to move in a horizontal direction, thereby being used for pushing the welding nails in a horizontal direction; The lifting mechanism (120) includes a second cylinder (121), a second mounting frame (122), a second slider (123) and a second slide rail (124), wherein the second cylinder (121) is vertically mounted on the side of the support plate (240) on the bracket (200), and the second mounting frame (122) is mounted on the output end of the second cylinder (121), the second slider (123) is mounted on the side of the second mounting frame (122), and the slider is slidably engaged with the second slide rail (124), so that the second cylinder (121) pushes the second mounting frame (122) to move in the vertical direction for lifting the porcelain ring; The assembly mechanism (130) includes a third cylinder (131), a third mounting frame (132), a third slider (133) and a third slide rail (134). The third cylinder (131) is vertically mounted on the side of the support plate (240), and the top of the third mounting frame (132) is fixedly connected to the output end of the third cylinder (131). The third slider (133) is mounted on the side of the third mounting frame (132), and the third slider (133) is slidably engaged with the third slide rail (134) so that the third cylinder (131) pushes the third mounting frame (132) downward in the vertical direction for assembling the welding nails and the ceramic ring.

2. The fully automatic stud welding nail and ceramic ring assembly tool according to claim 1 is characterized by: The pushing plate (112) has an L-shaped structure, and the pushing plate (112) abuts against the discharge port of the welding nail slideway (210).

3. The fully automatic stud welding nail and ceramic ring assembly tool according to claim 1 is characterized by: The second mounting frame (122) is in an L-shaped structure, and the front end of the second mounting frame (122) abuts against the discharge port of the ceramic ring slideway (220).

4. The fully automatic stud welding nail and ceramic ring assembly tool according to claim 1 is characterized by: The lifting mechanism (120) further comprises an assembly base (125), wherein the assembly base (125) is mounted on the top of the second mounting frame (122), and the side surface of the assembly base (125) is open.

5. The fully automatic stud welding nail and ceramic ring assembly tool according to claim 1 is characterized by: The assembly mechanism (130) further comprises an assembly mold (135), wherein the assembly mold (135) is mounted on the bottom of the third mounting frame (132), and the groove body on the assembly mold (135) is adapted to the top structure of the welding nail.

6. The fully automatic stud welding nail and ceramic ring assembly tool according to claim 1 is characterized by: The welding nail slideway (210) and the ceramic ring slideway (220) are arranged in an inclined shape.

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