Rotary table structure for machining machine tool

By configuring angle sensors and laser ranging sensors on the machine tool turntable, the rotation accuracy and radial jumping are monitored in real time, the problem of degradation of the turntable accuracy is solved, automatic alarm and maintenance are realized, and the efficiency of the turntable is improved.

CN223210881UActive Publication Date: 2025-08-12浙江三铭精密机械有限公司
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422505010.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-16
Publication Date
2025-08-12
Estimated Expiration
2034-10-16

AI Technical Summary

Technical Problem

The rotation accuracy of the existing machine tool turntable decreases after long-term use, which requires frequent manual calibration, which is time-consuming and labor-intensive.

Method used

Angle sensors and laser ranging sensors are used to monitor the rotation accuracy and radial jump of the turntable in real time, and the user is prompted for maintenance through alarm lights.

Benefits of technology

It realizes automatic monitoring and alarm of rotating accuracy of the turntable, reduces the hassle of manual detection and improves the operating accuracy and stability of the turntable.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223210881U_ABST
    Figure CN223210881U_ABST
Patent Text Reader

Abstract

The utility model discloses a rotary table structure for a processing machine tool, which comprises a main body mechanism and a run-out detection mechanism, a main body structure comprises a base, a rotary table main body rotationally installed at the top end of the base, a support fixed to one side of the base, a rotating shaft rotationally installed on the support, a belt wheel fixed to the top end of the rotating shaft and an angle sensor installed on one side of the base and fixedly connected with the bottom end of the rotating shaft. The base is used for installing the rotary table main body and guaranteeing the stability of the rotary table main body during rotation, the rotary table main body is used for fixing a workpiece and driving the workpiece to rotate, different positions of the workpiece can be conveniently machined, and the machining efficiency is improved. According to the rotary table structure for the processing machine tool, the rotation precision and the radial run-out of the rotary table can be detected in real time, and an alarm is given when the rotary table is abnormal.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of machine tool turntables, in particular to a turntable structure for processing machine tools. Background Art

[0002] The machine tool turntable is an important component of the machine tool and plays a vital role in the machining process. The main purpose of the machine tool turntable is to realize the rotation and positioning of the workpiece during the machining process, so as to facilitate machining at different angles, thereby achieving multi-faceted machining and complex surface machining.

[0003] The existing machine tool turntable structure has the following main disadvantages during use: the turntable will cause a decrease in rotation accuracy during long-term use, so it is necessary to manually calibrate the turntable's rotation accuracy and radial runout regularly, which is troublesome, time-consuming and labor-intensive. Therefore, there is room for improvement. Utility Model Content

[0004] The utility model aims to solve one of the technical problems existing in the prior art or related technologies.

[0005] To this end, the technical solution adopted by the present invention is: a turntable structure for a processing machine tool, including: a main mechanism and a jump detection mechanism, the main mechanism including a base, a turntable body rotatably mounted on the top of the base, a bracket fixed on one side of the base, a rotating shaft rotatably mounted on the bracket, a pulley fixed on the top of the rotating shaft, an angle sensor installed on one side of the base and fixedly connected to the bottom end of the rotating shaft, a transmission belt with one end sleeved on the turntable body and the other end sleeved on the pulley, and a first alarm light fixed on the top of the bracket.

[0006] The vibration detection mechanism includes a support rod fixed on the other side of the base, a cylinder fixed on the support rod, a probe rod with one end slidingly arranged in the inner cavity of the cylinder and the other end extending out and close to the outer side surface of the turntable body, a laser ranging sensor installed on one side of the cylinder and extending into the inner cavity of the cylinder, and a second alarm light fixed on the end of the support rod.

[0007] In a preferred example, the present invention can be further configured as follows: a bearing is provided at the end of the bracket, the outer ring of the bearing is fixed to the bracket, and the inner ring is fixed to the outer side surface of the rotating shaft.

[0008] In a preferred example, the present invention can be further configured as follows: an annular groove is formed on the outer side surface of the turntable body, and one end of the transmission belt is inserted into the annular groove.

[0009] In a preferred example, the present invention can be further configured as follows: the probe rod includes a movable block movably arranged in the inner cavity of the cylinder, a detection rod with one end fixed on the movable block and the other end extending out of the cylinder and close to the outer side surface of the turntable body, and a spring connecting the movable block and the bottom wall of the cylinder.

[0010] In a preferred example, the present invention can be further configured as follows: the transmission ratio between the turntable body and the pulley is 1:6.

[0011] By adopting the above technical solution, the beneficial effects achieved by the utility model are as follows:

[0012] 1. In the utility model, a bracket is fixed on one side of the base, and a rotating shaft is rotatably set on the bracket, a pulley is fixed on the rotating top, and the rotating bottom is fixedly connected to the angle sensor. At the same time, a transmission belt is set, one end of the transmission belt is sleeved on the turntable body, and the other end is sleeved on the pulley. Through the above arrangement, when the turntable body rotates, the pulley is driven to rotate by the transmission belt. At this time, the angle sensor detects the rotation angle of the pulley. When the detected rotation angle does not match the set rotation angle of the turntable body, it is judged that the rotation accuracy is reduced, and the first alarm light is activated to alarm the user, which is convenient for the user to maintain the turntable body in time and avoids the trouble of manually detecting the rotation accuracy of the turntable.

[0013] 2. In the present invention, a vibration detection mechanism is installed on the other side of the base. Through the arrangement of the support rod, cylinder, probe rod, laser ranging sensor and second alarm light, the radial vibration amplitude of the turntable body can be monitored in real time. When the radial vibration amplitude of the rotating body is too large, the second alarm light is activated to alarm the user, thereby avoiding the trouble of manually detecting the radial vibration of the turntable body and further ensuring the accuracy of the turntable body during operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a structural diagram of the utility model;

[0015] Figure 2 It is a partial structural diagram of the utility model;

[0016] Figure 3 This is a cross-sectional schematic diagram of the vibration detection mechanism of the present invention;.

[0017] Reference numerals:

[0018] 100, main body; 110, base; 120, turntable body; 121, annular groove; 130, bracket; 131, bearing; 140, rotating shaft; 150, pulley; 160, angle sensor; 170, transmission belt; 180, first alarm light;

[0019] 200, vibration detection mechanism; 210, support rod; 220, cylinder; 230, probe rod; 231, movable block; 232, detection rod; 233, spring; 240, laser ranging sensor; 250, second alarm light. DETAILED DESCRIPTION

[0020] In order to make the purpose, technical solution and advantages of the present invention more clear, the present invention is further described in detail below in conjunction with specific embodiments and with reference to the accompanying drawings. It should be noted that the embodiments of the present invention and the features therein can be combined with each other unless there is any conflict.

[0021] Some embodiments of the present invention are described below with reference to the accompanying drawings.

[0022] Example 1:

[0023] Combine Figure 1-3 As shown, this embodiment provides a turntable structure for a machining center, including: a main body mechanism 100 and a runout detection mechanism 200 .

[0024] Among them, the main mechanism includes a base 110, a turntable body 120 rotatably installed on the top of the base 110, a bracket 130 fixed on one side of the base 110, a rotating shaft 140 rotatably installed on the bracket 130, a pulley 150 fixed on the top of the rotating shaft 140, an angle sensor 160 installed on one side of the base 110 and fixedly connected to the bottom end of the rotating shaft 140, a transmission belt 170 with one end sleeved on the turntable body 120 and the other end sleeved on the pulley 150, and a first alarm light 180 fixed on the top of the bracket 130.

[0025] The base 110 is used to install the turntable body 120 to ensure the stability of the turntable body 120 during rotation. The turntable body 120 is used to fix the workpiece and drive the workpiece to rotate, so as to facilitate processing at different positions of the workpiece.

[0026] One end of the bracket 130 is fixed to the base 110, and a bearing 131 is provided at the other end of the bracket 130. The outer ring of the bearing 131 is fixed to the bracket 130, and the inner ring is fixed to the outer side surface of the rotating shaft 140 to ensure the stability of the rotating shaft 140 during rotation. The rotating shaft 140 is used to install the pulley 150. At the same time, the angle sensor 160 is fixed to the bottom end of the rotating shaft 140, so that when the pulley 150 drives the rotating shaft 140 to rotate, the angle sensor 160 can monitor the rotation angle of the rotating shaft 140 in real time.

[0027] An annular groove 121 is provided on the outer surface of the turntable body 120, and one end of the transmission belt 170 is embedded in the annular groove 121, so that when the turntable body 120 rotates, the pulley 150 can be driven to rotate synchronously. In addition, the transmission ratio of the turntable body 120 and the pulley 150 is 1:6, that is, when the turntable body 120 rotates 60 degrees, the pulley 150 rotates 360 degrees.

[0028] The first alarm light 180 is used to start when the rotation angle of the turntable body 120 detected by the angle sensor 160 does not match the set rotation angle of the turntable body 120, to alarm the user, so that the user can maintain the turntable body 120 in time.

[0029] The vibration detection mechanism 200 is used to monitor the vibration amplitude of the turntable body 120 in real time, including a support rod 210 fixed on the other side of the base 110, a cylinder 220 fixed on the support rod 210, a probe rod 230 with one end slidingly arranged in the inner cavity of the cylinder 220 and the other end extending out and close to the outer side surface of the turntable body 120, a laser ranging sensor 240 installed on one side of the cylinder 220 and extending into the inner cavity of the cylinder 220, and a second alarm light 250 fixed at the end of the support rod 210.

[0030] The support rod 210 is used to fix the cylinder 220 to ensure the stability of the cylinder 220. The cylinder 220 is used to install the probe rod 230 and the laser ranging sensor 240. The probe rod 230 includes a movable block 231 movably arranged in the inner cavity of the cylinder 220, a detection rod 232 with one end fixed on the movable block 231 and the other end extending out of the cylinder 220 and close to the outer side of the turntable body 120, and a spring 233 connecting the movable block 231 and the inner bottom wall of the cylinder 220. The movable block 231 is used to install the detection rod 232. The end of the detection rod 232 is close to the outer surface of the turntable body 120, so that when the rotating body jumps, it can drive the calibration rod to move. The spring 233 is used to make the end of the monitoring rod close to the surface of the turntable body 120.

[0031] The laser distance measuring sensor 240 is used to monitor the moving distance of the probe rod 230. When the jumping distance of the probe rod 230 is greater than the set value, the second alarm light 250 is activated to alarm the user.

[0032] The working principle and usage process of the present invention are as follows: when the rotating body rotates, the pulley 150 is driven to rotate by the transmission belt 170, and the rotation of the pulley 150 drives the rotating shaft 140 to rotate. At this time, the angle sensor 160 monitors the rotation angle of the rotating shaft 140 in real time. When the detected rotation angle is inconsistent with the rotation angle set by the turntable body 120, it is judged that the rotation accuracy of the turntable body 120 has decreased, and the first alarm light 180 is started to alarm the user. In addition, when the rotating body rotates, the end of the probe rod 230 is always close to the outer surface of the turntable body 120. When the turntable produces radial runout, it drives the probe rod 230 to move. At this time, the laser ranging sensor 240 monitors the runout distance of the probe rod 230. When the runout distance of the probe rod 230 is greater than the set value, the second alarm light 250 is started to alarm the user.

[0033] Although the embodiments of the present invention have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and purpose of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.

Claims

1. A turntable structure for a processing machine tool, comprising: The main mechanism (100) and the beating detection mechanism (200) are characterized in that the main mechanism comprises a base (110), a turntable main body (120) rotatably mounted on the top of the base (110), a bracket (130) fixed on one side of the base (110), a rotating shaft (140) rotatably mounted on the bracket (130), a pulley (150) fixed on the top of the rotating shaft (140), an angle sensor (160) mounted on one side of the base (110) and fixedly connected to the bottom of the rotating shaft (140), a transmission belt (170) with one end sleeved on the turntable main body (120) and the other end sleeved on the pulley (150), and a first alarm light (180) fixed on the top of the bracket (130); The vibration detection mechanism (200) comprises a support rod (210) fixed to the other side of the base (110), a cylinder (220) fixed to the support rod (210), a probe rod (230) with one end slidably arranged in the inner cavity of the cylinder (220) and the other end extending out and closely attached to the outer side surface of the turntable body (120), a laser distance sensor (240) installed on one side of the cylinder (220) and extending into the inner cavity of the cylinder (220), and a second alarm light (250) fixed to the end of the support rod (210).

2. The turntable structure for a processing machine tool according to claim 1, characterized in that: A bearing (131) is provided at the end of the bracket (130); the outer ring of the bearing (131) is fixed to the bracket (130), and the inner ring is fixed to the outer side surface of the rotating shaft (140).

3. The turntable structure for a processing machine tool according to claim 1, characterized in that: An annular groove (121) is formed on the outer surface of the turntable body (120), and one end of the transmission belt (170) is inserted into the annular groove (121).

4. The turntable structure for a machining center according to claim 1, wherein: The probe rod (230) comprises a movable block (231) movably arranged in the inner cavity of the cylinder (220), a detection rod (232) with one end fixed to the movable block (231) and the other end extending out of the cylinder (220) and closely attached to the outer side surface of the turntable body (120), and a spring (233) connecting the movable block (231) and the inner bottom wall of the cylinder (220).

5. The turntable structure for a processing machine tool according to claim 1, characterized in that: The transmission ratio between the turntable body (120) and the pulley (150) is 1:5.