Polishing device for speed reducer shell casting
By setting up an internal and external grinding device and a vacuum cleaner system in the reducer housing grinding device, the problems of low grinding efficiency and difficulty in collecting dust and debris in the prior art are solved, and an efficient and seamless grinding process and cleaning effect are achieved.
Patent Information
- Application Number
- CN202422512565.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-17
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2034-10-17
AI Technical Summary
The existing reducer housing grinding device needs to grind the inside and outside in turn, resulting in low efficiency and difficult to collect dust and debris, affecting the grinding effect.
A grinding device including an inner and outer grinding device and a vacuum cleaner is designed. The inner grinding device extends into the housing through the communication hole, works simultaneously with the outer grinding device, and a vacuum cleaner is provided to collect dust and debris.
It realizes the simultaneous grinding of internal and external grinding, improves efficiency and effectively collects dust and debris, avoids dust diffusion and debris residue, and improves the grinding effect.
Smart Images
Figure CN223211027U_ABST
Abstract
Description
Technical Field
[0001] The utility model provides a reducer housing casting grinding device, belonging to the technical field of reducer housing production. Background Art
[0002] The reducer is a key component widely used in mechanical transmission systems, its primary function being to reduce rotational speed and increase output torque. As the primary load-bearing component of the reducer, the reducer housing typically undergoes a series of machining processes during the casting process, including polishing, to ensure its ultimate quality and performance.
[0003] When polishing a cylindrical reducer housing, both the inside and outside of the housing need to be polished. Existing reducer housing polishing devices can only polish the inside and outside of the housing sequentially. During this transition, the housing needs to be repositioned and fixed, reducing polishing efficiency. Furthermore, when polishing the inside of the housing, dust or debris often falls directly into the housing, making it difficult to collect and remove, and thus affecting the polishing effect. Utility Model Content
[0004] The technical problem to be solved by the present invention is that when grinding the inside and outside of the reducer housing, the method of grinding the inside and outside in sequence requires repositioning and fixing the housing, resulting in low grinding efficiency; at the same time, when grinding the inside of the housing, dust and debris are not easy to collect and discharge, affecting the grinding effect.
[0005] In order to solve the above problems, the utility model proposes the following technical solutions: a reducer housing casting grinding device, comprising legs, which are fixedly connected to a support plate and a bracket in sequence upward; a cylindrical shell is placed on the support plate, and an external grinding device is arranged in the bracket; a connecting block is fixedly connected to the bottom of the shell, and a mounting hole is provided on the connecting block; an installation box is fixedly connected to the bottom of the support plate, and a connecting hole connected to the installation box is provided on the support plate; the shell opening is removed, and the shell covers the connecting hole; an internal grinding device with the same structure as the external grinding device is arranged in the installation box, and the internal grinding device extends into the shell through the connecting hole; two fixed cylinders are fixedly provided on the support plate, and a plug-in structure for inserting into the mounting hole is provided in the fixed cylinder for sliding up and down; a first vacuum cleaner connected to the installation box is provided below the support plate.
[0006] As an improvement, an annular connecting groove is provided in the support plate, and a connecting hole communicating with the connecting groove is provided on the upper surface of the support plate; a second vacuum cleaner communicating with the connecting groove is provided under the support plate.
[0007] As an improvement, the plug-in structure includes a lifting plate, a lifting rod, and an insertion rod; the lifting plate is slidably arranged in a fixed tube, and a guide groove is opened on one side of the fixed tube; the lifting rod is located in the guide groove, and the lifting rod is fixedly connected to the lifting plate; the insertion rod is inserted into the mounting hole, and the insertion rod is fixedly connected to the lifting rod.
[0008] As an improvement, a screw is rotatably provided in the fixing cylinder, and the lifting plate is threadedly connected to the screw.
[0009] As an improvement, a first opening is provided on the installation box, and a second opening is provided on the support plate.
[0010] As an improvement, a positioning ring is fixedly provided in the communicating hole, and the positioning ring is inserted into the shell.
[0011] Beneficial effects of the utility model:
[0012] 1. An internal grinding device with the same structure as the external grinding device is provided in the installation box, and the internal grinding device extends into the shell through the connecting hole; the internal grinding device is provided in the present application, which can make the internal and external grinding devices work simultaneously to grind the inside and outside of the shell after the shell is positioned, without the need to reposition and fix the shell, which is very convenient.
[0013] 2. A first vacuum cleaner connected to the installation box is provided under the support plate. When the shell is polished, the opening of the shell is downward. Therefore, when the inside of the shell is polished, the polished debris or dust will fall directly into the installation box and be sucked away by the first vacuum cleaner. At the same time, the shell can also restrict the random movement of dust and reduce dust diffusion. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a three-dimensional diagram of a reducer housing casting grinding device of the present utility model.
[0015] Figure 2 This is a stereoscopic diagram from another perspective of a reducer housing casting grinding device of the present invention.
[0016] Figure 3 This is an exploded diagram of the connection between the support plate and the housing of a reducer housing casting grinding device of the utility model.
[0017] Figure 4 This is a cross-sectional view of a fixed cylinder of a reducer housing casting grinding device of the present invention.
[0018] 1. Leg; 2. Support plate; 3. Bracket; 4. External grinding device; 5. Shell; 6. Mounting box; 7. First vacuum cleaner; 8. First opening; 9. Second opening; 10. Second vacuum cleaner; 11. Connecting hole; 12. Internal grinding device; 13. Connecting groove; 14. Connecting hole; 15. Fixing cylinder; 16. Positioning ring; 17. Connecting block; 18. Mounting hole; 19. Screw; 20. Lifting plate; 21. Guide groove; 22. Lifting rod; 23. Insert rod. DETAILED DESCRIPTION
[0019] The present invention will be further described below with reference to the accompanying drawings.
[0020] according to Figure 1-4 As shown: The utility model provides a reducer housing casting grinding device: it includes a support leg 1, which is fixedly connected to a support plate 2 and a bracket 3 in sequence upward; a cylindrical shell 5 is placed on the support plate 2, and an external grinding device 4 is arranged in the bracket 3; a connecting block 17 is fixedly connected to the bottom of the shell 5, and a mounting hole 18 is provided on the connecting block 17; a mounting box 6 is fixedly connected to the bottom of the support plate 2, and a connecting hole 11 connected to the mounting box 6 is provided on the support plate 2; the shell 5 is opened and removed, and the shell 5 covers the connecting hole 11; an internal grinding device 12 with the same structure as the external grinding device 4 is arranged in the mounting box 6, and the internal grinding device 12 extends into the shell 5 through the connecting hole 11; two fixed cylinders 15 are fixedly provided on the support plate 2, and a plug-in structure for inserting into the mounting hole 18 is provided in the fixed cylinder 15 for sliding up and down; a first vacuum cleaner 7 connected to the mounting box 6 is provided below the support plate 2.
[0021] By providing the internal grinding device 12 within the mounting box 6, after the housing 5 is fixed, the internal and external grinding devices 4 can be used to grind the housing 5 simultaneously, thereby improving the grinding efficiency. Furthermore, the mounting box 6 and the first vacuum cleaner 7 can collect debris and dust generated during the grinding process inside the housing 5, thereby preventing the grinding effect from being affected.
[0022] like Figure 2 、 3 As shown, an annular connecting groove 13 is provided in the support plate 2, and a connecting hole 14 connected to the connecting groove 13 is provided on the upper surface of the support plate 2, which can facilitate some debris on the support plate 2 to fall into the connecting groove 13; a second vacuum cleaner 10 connected to the connecting groove 13 is provided under the support plate 2, which can suck away the dust on the support plate 2 through the connecting hole 14 and the connecting groove 13.
[0023] like Figure 4As shown, the plug-in structure includes a lifting plate 20, a lifting rod 22, and an insertion rod 23. The lifting plate 20 is slidably mounted within the fixed cylinder 15, and a guide slot 21 is defined on one side of the fixed cylinder 15. The lifting rod 22 is positioned within the guide slot 21 and is fixedly connected to the lifting plate 20. The insertion rod 23 is inserted into the mounting hole 18 and is fixedly connected to the lifting rod 22. A screw 19 is rotatably mounted within the fixed cylinder 15, and the lifting plate 20 is threadedly connected to the screw 19. The arrangement of the lifting rod 22 and the guide slot 21 restricts the rotation of the lifting plate 20, thereby converting the rotation of the screw 19 into movement of the lifting plate 20, which in turn drives the insertion rod 23 to move via the lifting rod 22.
[0024] The installation box 6 is provided with a first opening 8 for conveniently opening the installation box 6 to remove the debris; the support plate 2 is provided with a second opening 9 for conveniently opening the connection groove 13 to remove the debris in the connection groove 13.
[0025] A positioning ring 16 is fixedly provided in the communicating hole 11 , and the positioning ring 16 is inserted into the housing 5 , so as to facilitate the positioning of the cylindrical housing 5 .
[0026] Principle of the utility model
[0027] like Figure 3 As shown, when placing the housing 5, place the housing 5 on the support plate 2 and position the positioning ring 16 inside the housing 5, thereby performing a preliminary positioning of the cylindrical housing 5; align the mounting hole 18 on the connecting block 17 with the insertion rod 23, as shown in FIG. Figure 4 As shown, by turning the screw 19, the lifting plate 20 drives the insertion rod 23 downward until the insertion rod 23 is inserted into the mounting hole 18, thereby completing the fixing of the shell 5. After the shell 5 is installed, the internal grinding device 12 can also be extended into the shell 5; the external grinding device 4 and the internal grinding device 12 are started at the same time to grind the inside and outside of the shell 5 simultaneously; the first vacuum cleaner 7 and the second vacuum cleaner 10 are started at the same time, and the debris and dust generated by grinding the outside of the shell 5 can fall into the connecting groove 13 through the connecting hole 14. Due to the action of the second vacuum cleaner 10, the diffusion of dust on the support plate 2 can be reduced. Since the shell 5 is open downward, the debris generated by grinding the inside of the shell 5 can fall directly into the installation box 6 through the connecting hole 11 under the action of gravity, preventing the debris from remaining inside the shell 5 and affecting the grinding effect. At the same time, the dust can be sucked away by the first vacuum cleaner 7.
[0028] The above description of the present invention and its embodiments is non-limiting. The drawings show only one embodiment of the present invention, and the actual structure is not limited thereto. In short, if a person skilled in the art is inspired by the above, and does not deviate from the purpose of the present invention, without inventive design, a structure and embodiment similar to the technical solution should fall within the scope of protection of the present invention.
Claims
1. A reducer housing casting grinding device, comprising a support leg (1), wherein the support leg (1) is fixedly connected to a support plate (2) and a bracket (3) in sequence upward; a cylindrical housing (5) is placed on the support plate (2), and an external grinding device (4) is provided in the bracket (3); a connecting block (17) is fixedly connected to the lower side of the housing (5), and a mounting hole (18) is provided on the connecting block (17); and the characteristics are: A mounting box (6) is fixedly connected below the support plate (2), and a connecting hole (11) communicating with the mounting box (6) is provided on the support plate (2); the shell (5) is removed, and the shell (5) covers the connecting hole (11); an internal grinding device (12) having the same structure as the external grinding device (4) is provided in the mounting box (6), and the internal grinding device (12) extends into the shell (5) through the connecting hole (11); two fixed cylinders (15) are fixedly provided on the support plate (2), and a plug-in structure for inserting into the mounting hole (18) is provided in the fixed cylinder (15) so as to slide up and down; a first vacuum cleaner (7) communicating with the mounting box (6) is provided below the support plate (2).
2. A reducer housing casting grinding device according to claim 1, characterized in that: An annular connecting groove (13) is provided in the support plate (2), and a connecting hole (14) communicating with the connecting groove (13) is provided on the upper surface of the support plate (2); a second vacuum cleaner (10) communicating with the connecting groove (13) is provided below the support plate (2).
3. The reducer housing casting grinding device according to claim 1, characterized in that: The plug-in structure comprises a lifting plate (20), a lifting rod (22), and an inserting rod (23); the lifting plate (20) is slidably arranged in a fixed cylinder (15), and a guide groove (21) is provided on one side of the fixed cylinder (15); the lifting rod (22) is located in the guide groove (21), and the lifting rod (22) is fixedly connected to the lifting plate (20); the inserting rod (23) is inserted into the mounting hole (18), and the inserting rod (23) is fixedly connected to the lifting rod (22).
4. A reducer housing casting grinding device according to claim 3, characterized in that: A screw rod (19) is rotatably arranged in the fixed cylinder (15), and the lifting plate (20) is threadedly connected to the screw rod (19).
5. The reducer housing casting grinding device according to claim 1, characterized in that: The installation box (6) is provided with a first opening (8), and the support plate (2) is provided with a second opening (9).
6. The reducer housing casting grinding device according to claim 1, characterized in that: A positioning ring (16) is fixedly provided in the communicating hole (11), and the positioning ring (16) is inserted into the housing (5).