Steel structure shot blasting machine

By designing a steel structure shot blasting cleaning machine and using a variety of conveying and separation devices, the flexible control of the shot blasting device and the purification of the blasting material are achieved, which solves the problems of low production efficiency and high cost in the existing technology, and achieves an efficient and environmentally friendly steel structure cleaning effect.

CN223211193UActive Publication Date: 2025-08-12SHANDONG ZHONGXING ENVIRONMENTAL PROTECTION ENGINEERING CO LTD
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Patent Information

Application Number
CN202422523871.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-18
Publication Date
2025-08-12
Estimated Expiration
2034-10-18

AI Technical Summary

Technical Problem

In the production of existing steel structures, the shot blasting, cleaning, flip and handling process requires a lot of labor, difficult turnover, low production efficiency and high cost. In the case of multiple shot blasting machines cleaning different types of workpieces separately, the efficiency is even lower.

Method used

A steel structure shot blasting cleaning machine is designed, using the main machine in the base, the shot blasting cleaning room, longitudinal and transverse screw conveyor, hanging conveyor and separator to realize the separate opening and closing of the shot blasting device and frequency conversion speed regulation, and the blasting material is separated and purified in combination with the vacuum cleaner to form a continuous cycle.

Benefits of technology

It realizes that steel structure workpieces are multi-purpose, with low production cost, high production efficiency, fast speed, environmental protection and durability, and has good surface cleaning effect, which improves surface adhesion and fatigue resistance.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a steel structure shot blasting cleaning machine which comprises a base, a main machine and a bucket elevator are arranged in the base, a shot blasting cleaning chamber is arranged in the main machine, a longitudinal spiral conveyor and a transverse spiral conveyor are arranged below the main machine, and the longitudinal spiral conveyor and the transverse spiral conveyor are vertically arranged. The utility model belongs to the technical field of shot blasting machines, and discloses a variable-frequency variable-speed shot blasting machine which can be independently started and stopped or control shot blasting devices in corresponding radiation ranges in a variable-frequency and variable-speed manner according to types of workpieces, so that the variable-frequency variable-speed shot blasting machine has the advantages that the variable-frequency variable-speed shot blasting machine is simple in structure, convenient to operate and high in practicability. And the shot blasting machine is low in production cost, high in production efficiency, high in production speed, environment-friendly and durable.
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Description

Technical Field

[0001] The utility model relates to a steel structure shot blasting cleaning machine, belonging to the technical field of shot blasting cleaning machines. Background Art

[0002] Through-type shot blasting machines generally utilize an integrated conveying system, including roller conveyors, chain hoist conveyors, and catenary conveyors. Existing similar equipment is widely used across multiple equipment production sectors. In the steel structure production sector, manual sandblasting is currently the most common method. This process, including shot blasting, cleaning, turnover, handling, and sweeping, is labor-intensive and difficult to maintain. Furthermore, multiple shot blasting machines are required to clean different workpiece types, resulting in low production efficiency and high costs. Summary of the Invention

[0003] The purpose of the utility model is to overcome the shortcomings of the above-mentioned traditional technology and provide a steel structure shot blasting cleaning machine, which can realize individual opening and closing or frequency conversion speed control of the shot blasting machine within the corresponding radiation range according to the type of workpiece, and can realize the shot blasting cleaning of steel structure workpieces by one machine, with low production cost, high production efficiency, fast production speed, environmental protection and durability.

[0004] The purpose of the utility model is achieved through the following technical measures: a steel structure shot blasting cleaning machine, including a base, a main machine and a bucket elevator are arranged in the base, a shot blasting cleaning chamber is provided inside the main machine, a longitudinal screw conveyor and a transverse screw conveyor are provided below the main machine, the longitudinal screw conveyor and the transverse screw conveyor are arranged vertically, the feed end of the transverse screw conveyor is arranged below the discharge end of the longitudinal screw conveyor, and the discharge end of the transverse screw conveyor is connected to the feed port of the bucket elevator.

[0005] As a further improvement of the above technical solution:

[0006] The shot blasting cleaning chamber includes a shot blasting chamber, a front auxiliary chamber and a rear auxiliary chamber. The front auxiliary chamber and the rear auxiliary chamber are respectively arranged at the front and rear sides of the shot blasting chamber. A plurality of shot blasting machines are evenly arranged on the outer circumference of the shot blasting chamber.

[0007] A sealing device is provided above the shot blasting cleaning chamber, and a hanging conveying device is provided above the sealing device.

[0008] A platform is provided above the hanging conveying device, and the hanging conveying device is fixedly connected to the platform.

[0009] A separator is provided on the platform, and the separator is connected to the discharge port of the bucket elevator.

[0010] A storage box is provided below the separator.

[0011] A pill supply valve is provided below the storage box.

[0012] The front auxiliary chamber and the rear auxiliary chamber are respectively provided with dust collecting devices.

[0013] Due to the adoption of the above technical solution, compared with the prior art, the advantages of the present invention are: the shot blasting machine in the shot blasting cleaning chamber can be individually opened and closed or frequency-controlled according to the type of workpiece, and the shot blasting cleaning of steel structure workpieces can be achieved by one machine, with low production cost and high production efficiency; the production line speed can reach 0.5-4m / min, and the production speed is fast.

[0014] During operation, the hanging conveying device lifts the workpiece, and the electronic control system selects to open the corresponding shot blasting machine to start blasting the workpiece. The shot material is transported by the longitudinal screw conveyor to the transverse screw conveyor, and then the transverse screw conveyor transports the shot material to the bucket elevator. The bucket elevator lifts the shot material vertically to the separator, and then the separator transports and separates it. The projectiles, waste materials and mixtures fall into different storage channels according to their different specific gravities. The pure and qualified projectiles enter the storage box and are fed to the shot blasting machine through the shot feeding valve at the bottom of the storage box. The unseparated mixed pills flow into the bucket elevator for re-separation; the fine dust is sucked into the dust collection device, and the purified clean air is discharged into the atmosphere. The granular dust is captured and collected, which is environmentally friendly and durable, thereby achieving the purpose of continuous circulation. The workpiece is continuously hit by the shot material to complete the cleaning.

[0015] The present invention will be further described below with reference to the accompanying drawings and specific embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a structural diagram of a steel structure shot blasting machine in an embodiment of the present utility model;

[0017] Figure 2 for Figure 1 Left view of .

[0018] In the figure, 1-base, 2-main machine, 3-shot blasting machine, 4-bucket elevator, 5-platform, 6-separator, 7-dust suction device, 8-hanging conveying device, 9-shot feeding device, 10-sealing device, 11-horizontal screw conveyor, 12-longitudinal screw conveyor, 13-shot blasting room, 14-front auxiliary room, 15-rear auxiliary room, 16-storage box. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0020] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like to indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0021] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature specified as "first" or "second" may explicitly or implicitly include one or more of such features. In the description of this utility model, "plurality" means two or more, unless otherwise specifically defined. Example

[0022] like Figure 1-2 As shown, a steel structure shot blasting machine includes a base 1, a main machine 2 and a bucket elevator 4 are arranged in the base 1, a shot blasting cleaning chamber is arranged inside the main machine 2, and the shot blasting cleaning chamber includes a shot blasting chamber 13, a front auxiliary chamber 14 and a rear auxiliary chamber 15. The front auxiliary chamber 14 and the rear auxiliary chamber 15 are respectively arranged on the front and rear sides of the shot blasting chamber 13. A plurality of shot blasters 3 are evenly arranged on the outer circumference of the shot blasting chamber 13. A sealing device 10 is provided above the shot blasting cleaning chamber. The shot blasting cleaning chamber is sealed to ensure that no projectiles and dust leak out. A dust collection device 7 is respectively provided in the front auxiliary chamber 14 and the rear auxiliary chamber 15.

[0023] A hanging conveying device 8 is provided above the sealing device 10, and the hanging conveying device 8 conveys the workpiece to be cleaned to the shot blasting chamber 13 for shot blasting cleaning; a platform 5 is provided above the hanging conveying device 8, and the hanging conveying device 8 is fixedly connected to the platform 5. A separator 6 is provided on the platform 5, and the separator 6 is connected to the discharge port of the bucket elevator 4. A storage box 16 is provided below the separator 6, and a pill supply valve 9 is provided below the storage box 16. The pill supply valve 9 provides pills for the shot blasting machine 3.

[0024] A longitudinal screw conveyor 12 and a transverse screw conveyor 11 are provided below the main machine 2. The longitudinal screw conveyor 12 and the transverse screw conveyor 11 are arranged vertically. The feed end of the transverse screw conveyor 11 is arranged below the discharge end of the longitudinal screw conveyor 12. The discharge end of the transverse screw conveyor 11 is connected to the feed port of the bucket elevator 4.

[0025] During operation, the hanging conveying device 8 lifts the workpiece, and the corresponding shot blasting machine is turned on by the electronic control system to start blasting the workpiece. The shot material is transported to the horizontal screw conveyor 11 by the longitudinal screw conveyor 12, and then transported to the bucket elevator 4 by the horizontal screw conveyor 11. The shot material is vertically lifted to the separator 6 by the bucket elevator 4, and then transported and separated by the separator 6. The projectiles, waste materials and mixtures fall into different storage channels according to their different specific gravities. The pure and qualified projectiles enter the storage box 16 and are fed to the shot blasting machine 3 through the shot feeding valve 9 at the bottom of the storage box 16. The unseparated mixed projectiles flow into the bucket elevator 4 for re-separation; the fine dust is sucked into the dust collection device 7, and the clean air after purification is discharged into the atmosphere. The granular dust is captured and collected. After separation, the sand content in the pure and qualified projectiles is less than 1%, and the qualified projectile amount in the waste material is less than 1%, thereby achieving the purpose of continuous circulation, and the workpiece is continuously hit by the shot material to complete the cleaning.

[0026] The utility model is used for the pretreatment of various steel structural parts, so that the rust layer, welding slag, oxide scale and other dirt on the surface of the workpiece can be quickly removed, and a smooth surface with a certain roughness can be obtained, thereby improving the adhesion between the paint film and the workpiece surface, and improving the fatigue strength and corrosion resistance of the workpiece, thereby improving the intrinsic quality of the workpiece and extending its service life.

[0027] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A steel structure shot blasting machine, characterized in that: The invention comprises a base (1), wherein a main machine (2) and a bucket elevator (4) are arranged in the base (1), a shot blasting cleaning chamber is arranged inside the main machine (2), a longitudinal screw conveyor (12) and a transverse screw conveyor (11) are arranged below the main machine (2), the longitudinal screw conveyor (12) and the transverse screw conveyor (11) are arranged vertically, the feed end of the transverse screw conveyor (11) is arranged below the discharge end of the longitudinal screw conveyor (12), and the discharge end of the transverse screw conveyor (11) is connected to the feed port of the bucket elevator (4).

2. A steel structure shot blasting machine according to claim 1, characterized in that: The shot blasting cleaning chamber comprises a shot blasting chamber (13), a front auxiliary chamber (14) and a rear auxiliary chamber (15), wherein the front auxiliary chamber (14) and the rear auxiliary chamber (15) are respectively arranged at the front side and the rear side of the shot blasting chamber (13), and a plurality of shot blasting machines (3) are evenly arranged around the outer circumference of the shot blasting chamber (13).

3. A steel structure shot blasting machine according to claim 2, characterized in that: A sealing device (10) is provided above the shot blasting cleaning chamber, and a hanging conveying device (8) is provided above the sealing device (10).

4. A steel structure shot blasting machine according to claim 3, characterized in that: A platform (5) is provided above the hanging conveying device (8), and the hanging conveying device (8) is fixedly connected to the platform (5).

5. A steel structure shot blasting machine according to claim 4, characterized in that: A separator (6) is provided on the platform (5), and the separator (6) is connected to the discharge port of the bucket elevator (4).

6. A steel structure shot blasting machine according to claim 5, characterized in that: A storage box (16) is provided below the separator (6).

7. A steel structure shot blasting machine according to claim 6, characterized in that: A pill supply valve (9) is provided below the storage box (16).

8. A steel structure shot blasting machine according to claim 7, characterized in that: A dust collecting device (7) is provided in each of the front auxiliary chamber (14) and the rear auxiliary chamber (15).