Shearing device for rubber products

By combining the gas pressure design and positioning template of the air conduction groove and the exhaust groove, the problems of shearing accuracy and inefficiency of small-sized rubber products are solved, and high-quality shearing effect is achieved.

CN223211430UActive Publication Date: 2025-08-12SUZHOU XINGWEIQI PRECISION TECH CO LTD
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Patent Information

Application Number
CN202422350782.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-26
Publication Date
2025-08-12
Estimated Expiration
2034-09-26

AI Technical Summary

Technical Problem

The prior art is difficult to efficiently shear small-sized rubber products, especially the shear accuracy at the water outlet after forming, resulting in low working efficiency.

Method used

The design of the air conduction groove and the exhaust groove is adopted. The downward pressure is applied to the rubber accessories through gas pressure, and the positioning template and shearing components are combined to ensure the stable positioning of the rubber accessories and avoid curling. The right-angle triangle shear part is used for precise shearing.

Benefits of technology

The shear quality and processing efficiency of small-sized rubber products are improved, the shear accuracy and stability are ensured, and the occurrence of curling phenomenon is avoided.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a shearing device for a rubber product, which comprises a material collecting assembly, a cutting assembly, a cutting assembly and a cutting assembly, and the material collecting assembly is arranged below a positioning template and is used for collecting rubber accessories on two sides of the rubber product; the lower portion of the downward pressing assembly is connected with a shearing assembly, and the shearing assembly is used for shearing the rubber products; the positioning template is arranged below the downward pressing assembly and is used for placing the rubber product and positioning the rubber product; the shearing assembly comprises a shearing tool, a tool mounting plate and a tool positioning plate, the shearing tool is arranged in a tool groove of the tool mounting plate, and the tool positioning plate is arranged above the tool mounting plate; an air guide groove allowing air to pass through is formed in the lower surface of the cutter positioning plate and communicates with the cutter grooves, so that the air is exhausted through exhaust grooves of the cutter grooves, and downward pressure is applied to the rubber accessory. The rubber product is placed in the specific cavity, and then downward pressure is applied to the rubber accessory, so that the rubber accessory is prevented from being warped, and the shearing quality of the rubber accessory is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of rubber processing, in particular to a shearing device for rubber products. Background Art

[0002] Rubber products are manufactured using raw rubber as the primary raw material, along with various compounding agents, through processes including mixing, calendering, extrusion, molding, and vulcanization. Rubber products exhibit excellent elasticity and flexibility, returning to their original shape when subjected to stress and resisting deformation, making them widely used in various industries. The smaller the rubber product, the more difficult it is to cut the nozzle after molding and position the product during the molding process. This requires precise positioning and coordination with the cutter to ensure product yield and stability.

[0003] For example, application number 202220853492.9 discloses a shearing device for rubber products, which places the rubber product on a shearing table so that the rubber product pushes a clamp to compress a spring, and the rubber product is clamped and fixed by the rebound action of the spring, and an electric push rod pushes a shear knife to shear the rubber product by movement; this device achieves the goal of facilitating the fixation of the sheared rubber product by a fixed structure, and avoids the situation where the rubber product is cut obliquely due to the lack of a fixed structure. However, the smaller the rubber product, the more difficult it is to control the shearing at the water outlet after molding, and the required shearing accuracy is higher, thereby reducing work efficiency. Utility Model Content

[0004] In order to solve the above technical problems, the utility model provides a shearing device for rubber products. The rubber product is placed in a specific cavity, and then downward pressure is applied to the rubber accessories to prevent the rubber accessories from warping and improve the shearing quality of the rubber accessories.

[0005] Specifically, the utility model discloses a shearing device for rubber products, comprising:

[0006] A material collecting assembly is provided below the positioning template and is used to collect rubber accessories on both sides of the rubber product;

[0007] A pressing assembly, wherein a shearing assembly is connected below the pressing assembly and the shearing assembly shears the rubber accessories on both sides of the rubber product;

[0008] Positioning template, the positioning template is provided below the pressing component and is used to place the rubber product and position it; wherein,

[0009] The shearing assembly includes a shearing tool, a tool mounting plate and a tool positioning plate, wherein the shearing tool is arranged in a tool slot of the tool mounting plate, and the tool positioning plate is arranged above the tool mounting plate;

[0010] The lower surface of the tool positioning plate is provided with an air guide groove allowing gas to pass through, and the air guide groove is connected with several of the tool grooves, so that the gas is discharged through the exhaust grooves of the tool grooves, exerting downward pressure on the rubber accessories.

[0011] Furthermore, each of the shearing tools has two shearing parts, each of which is a right triangle, with a first right-angled side of the shearing part being perpendicular to the rubber product, and a second right-angled side of the shearing part being parallel to the rubber product and abutting against the tool groove.

[0012] Furthermore, each of the tool grooves has two exhaust grooves, and the exhaust grooves match the positions of the shearing portions.

[0013] Furthermore, the positioning template is provided with a placement groove for placing the rubber product, the contour of the placement groove matches the contour of the rubber product, and the placement groove has a protrusion that limits the rubber accessory from warping.

[0014] Furthermore, the pressing assembly includes a pressing cylinder, a guide rod and a pressing plate. The guide rod is arranged on both sides of the pressing cylinder, and the pressing plate is connected to the movable ends of the pressing cylinder and the guide rod.

[0015] Furthermore, the shearing device for rubber products also includes a positioning slide bar, which is arranged on the tool mounting plate and matches the positioning hole of the positioning template.

[0016] Furthermore, the shearing device for rubber products also includes a sliding assembly, which includes a base plate, a sliding cylinder, a sliding plate and a slide rail. The base plate is arranged above the material receiving assembly, the slide rail is arranged above the base plate, the sliding plate is slidably connected to the slide rail, and the sliding cylinder is arranged between the sliding plate and the base plate.

[0017] Furthermore, the material receiving assembly includes a material receiving box.

[0018] The beneficial effects of the present invention are:

[0019] The rubber products are placed in the positioning template, and downward pressure is applied to the rubber accessories through the setting of the air guide groove and the exhaust groove to prevent the rubber accessories from warping. The shearing component then shears smaller rubber products in batches, improving the shearing quality and processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art.

[0021] Figure 1 It is a schematic diagram of a shearing device for rubber products;

[0022] Figure 2 It is a schematic diagram of the shearing assembly of a shearing device for rubber products;

[0023] Figure 3 This is a bottom view of the shearing assembly of a shearing device for rubber products;

[0024] Figure 4 It is the cross-sectional view of the shear component in the direction of A;

[0025] Figure 5 It is a partial enlarged view of the A-direction sectional view of the shear component;

[0026] Figure 6 It is the cross-sectional view of the shear component in the B direction;

[0027] Figure 7 This is a schematic diagram of the air guide groove of the tool positioning plate;

[0028] Figure 8 is a schematic diagram of the sliding assembly;

[0029] Figure 9 is a schematic diagram of a positioning template;

[0030] Figure 10 This is a partial enlarged view of the shearing tool shearing rubber accessories.

[0031] The numbers involved in the accompanying drawings are as follows: material receiving assembly 1, material receiving box 11, pressing assembly 2, pressing cylinder 21, guide rod 22, pressing plate 23, shearing assembly 3, shearing tool 31, shearing part 311, first right-angled side 3111, second right-angled side 3112, tool mounting plate 32, tool groove 321, exhaust groove 322, tool positioning plate 33, air guide groove 331, air intake channel 332, positioning template 4, placement groove 41, protrusion 42, positioning hole 43, positioning slide rod 5, sliding assembly 6, bottom plate 61, sliding cylinder 62, sliding plate 63, slide rail 64, rubber product 7, rubber accessory 71. DETAILED DESCRIPTION

[0032] The present invention will be further described in detail below with reference to the accompanying drawings.

[0033] like Figure 1-10 As shown, the utility model discloses a shearing device for rubber products, comprising:

[0034] The material collecting assembly 1 is arranged below the positioning template 4 and is used to collect the rubber accessories 71 on both sides of the rubber product 7;

[0035] A pressing component 2, a shearing component 3 is connected below the pressing component 2, and the shearing component 3 shears the rubber accessories 71 on both sides of the rubber product 7;

[0036] Positioning template 4, positioning template 4 is provided below the pressing component 2, and is used to place the rubber product 7 and position it; wherein,

[0037] The shearing assembly 3 includes a shearing tool 31, a tool mounting plate 32 and a tool positioning plate 33. The shearing tool 31 is arranged in a tool slot 321 of the tool mounting plate 32, and the tool positioning plate 33 is arranged above the tool mounting plate 32.

[0038] The lower surface of the tool positioning plate 33 is provided with an air guide groove 331 allowing gas to pass through. The air guide groove 331 is connected to the plurality of tool grooves 321 , so that the gas is discharged through the exhaust grooves 322 of the tool grooves 321 , exerting downward pressure on the rubber accessory 71 .

[0039] The utility model places the rubber product 7 into the positioning template 4, applies downward pressure to the rubber accessory 71 through the arrangement of the air guide groove 331 and the exhaust groove 322, thereby preventing the rubber accessory 71 from warping, and then the shearing component 3 shears smaller rubber products 7 in batches, thereby improving the shearing quality and processing efficiency.

[0040] The air guide groove 331 is connected to an external air source through an air inlet channel 332 , so that the air can enter the air guide groove 331 easily.

[0041] In some embodiments of the present invention, each shearing tool 31 has two shearing portions 311, each of which is in the shape of a right triangle. A first right-angled side 3111 of the shearing portion 311 is perpendicular to the rubber product 7, and a second right-angled side 3112 is parallel to the rubber product 7 and abuts the tool groove 321. The right-angled triangular shearing portion 311 facilitates shearing of the rubber accessory 71.

[0042] In some embodiments of the present invention, each cutting groove 321 has two exhaust grooves 322, and the exhaust grooves 322 match the position of the shearing portion 311. The exhaust grooves 322 are located on a side away from the first right-angled edge 3111 to facilitate applying pressure to the rubber accessory 71 and prevent the rubber accessory 71 from warping.

[0043] In some embodiments of the present invention, the positioning template 4 is provided with a placement groove 41 for placing the rubber product 7. The contour of the placement groove 41 matches the contour of the rubber product 7 and includes a protrusion that prevents the rubber accessory 71 from warping. The provision of the placement groove 41 improves the positioning accuracy of the rubber product 7. The protrusion 42 is provided on one side of the placement groove 41 and abuts against the rubber accessory 71, further preventing the rubber accessory 71 from warping and further improving shearing accuracy.

[0044] In some embodiments of the present invention, the downward pressing assembly 2 includes a downward pressing cylinder 21, a guide rod 22 and a downward pressing plate 23. The guide rod 22 is arranged on both sides of the downward pressing cylinder 21. The downward pressing plate 23 is connected to the movable ends of the downward pressing cylinder 21 and the guide rod 22. The downward pressing cylinder 21 causes the downward pressing plate 23 to move up and down along the guide rod 22.

[0045] In some embodiments of the present invention, the shearing device for rubber products 7 also includes a positioning slide 5, which is provided on the tool mounting plate 32 and matches the positioning hole 43 of the positioning template 4. In this embodiment, there are four positioning slides 5, which are respectively provided on the four corners of the tool mounting plate 32 and match the positioning holes 43 at the four corners of the positioning template 4. When the tool mounting plate 32 moves downward, the positioning slide 5 is inserted into the positioning hole 43, thereby improving the shearing accuracy of the shearing tool 31.

[0046] In some embodiments of the present invention, the shearing device for rubber products 7 further includes a sliding assembly 6, which includes a base plate 61, a sliding cylinder 62, a sliding plate 63, and a slide rail 64. The base plate 61 is disposed above the receiving assembly 1, and the slide rail 64 is disposed above the base plate 61. The sliding plate 63 is slidably connected to the slide rail 64, and the sliding cylinder 62 is disposed between the sliding plate 63 and the base plate 61. The sliding cylinder 62 is pushed out, causing the sliding plate 63 to slide along the slide rail 64, thereby driving the positioning template 4 to move.

[0047] In addition, the material receiving assembly 1 is slidably connected to a material receiving box 11 , so that the cut rubber accessories 71 fall into the material receiving box 11 .

[0048] For those skilled in the art, several modifications and improvements can be made without departing from the inventive concept of the present invention, and these modifications and improvements all fall within the scope of protection of the present invention.

Claims

1. A shearing device for rubber products, characterized in that: include: A material collecting assembly (1), the material collecting assembly (1) being arranged below the positioning template (4) and being used for collecting the rubber accessories (71) on both sides of the rubber product (7); A pressing component (2), wherein a shearing component (3) is connected below the pressing component (2), and the shearing component (3) shears the rubber accessories (71) on both sides of the rubber product (7); A positioning template (4) is provided below the pressing assembly (2) and is used to place and position the rubber product (7); wherein, The shearing assembly (3) comprises a shearing tool (31), a tool mounting plate (32) and a tool positioning plate (33); the shearing tool (31) is arranged in a tool groove (321) of the tool mounting plate (32); and the tool positioning plate (33) is arranged above the tool mounting plate (32); The lower surface of the tool positioning plate (33) is provided with an air guide groove (331) for allowing gas to pass through. The air guide groove (331) is connected to a plurality of the tool grooves (321), so that the gas is discharged through the exhaust grooves (322) of the tool grooves (321), thereby applying downward pressure to the rubber accessory (71).

2. The shearing device for rubber products according to claim 1, characterized in that: Each shearing tool (31) has two shearing portions (311), each of the shearing portions (311) being in the shape of a right triangle, a first right-angled side (3111) of the shearing portion (311) being perpendicular to the rubber product (7), and a second right-angled side (3112) of the shearing portion (311) being parallel to the rubber product (7) and abutting against the tool groove (321).

3. The shearing device for rubber products according to claim 2, characterized in that: Each of the tool grooves (321) has two exhaust grooves (322), and the exhaust grooves (322) match the positions of the shearing portions (311).

4. The shearing device for rubber products according to claim 1, characterized in that: The positioning template (4) is provided with a placement groove (41) for placing the rubber product (7), the outline of the placement groove (41) matches the outline of the rubber product (7), and the placement groove (41) has a protrusion that limits the rubber accessory (71) from rising.

5. The shearing device for rubber products according to claim 1, characterized in that: The pressing assembly (2) comprises a pressing cylinder (21), a guide rod (22) and a pressing plate (23), wherein the guide rod (22) is arranged on both sides of the pressing cylinder (21), and the pressing plate (23) is connected to the movable ends of the pressing cylinder (21) and the guide rod (22).

6. The shearing device for rubber products according to claim 1, characterized in that: It also includes a positioning slide bar (5), which is arranged on the tool mounting plate (32) and matches the positioning hole (43) of the positioning template (4).

7. The shearing device for rubber products according to claim 1, characterized in that: The invention also includes a sliding assembly (6), wherein the sliding assembly (6) includes a base plate (61), a sliding cylinder (62), a sliding plate (63) and a slide rail (64), wherein the base plate (61) is arranged above the material receiving assembly (1), the slide rail (64) is arranged above the base plate (61), the sliding plate (63) is slidably connected to the slide rail (64), and the sliding cylinder (62) is arranged between the sliding plate (63) and the base plate (61).

8. The shearing device for rubber products according to claim 1, characterized in that: The material receiving assembly (1) comprises a material receiving box (11).

Citation Information

Patent Citations

  • Shearing device for rubber products

    CN217046540U