Air suction type shearing machine
Through the design of the adsorption support assembly and feed assembly of the suction air-suction shear machine, the loss and uneven problems of existing shear machines when shearing thin wooden vases are solved, and high-flatness of wooden vase shear and stable conveying is achieved, improving production efficiency and quality of wooden vases.
Patent Information
- Application Number
- CN202422142668.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-02
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2034-09-02
AI Technical Summary
When existing shearing machines cut wood veneer with a shear thickness of less than 0.5mm, they are prone to loss and unevenness, and indentation and loss are easily generated during the inlet and discharge of materials.
The suction-type shearing machine is adopted to design the adsorption support assembly and feed assembly, and the vane is adsorbed with breathable holes, combined with the synchronous belt and negative pressure tube to achieve stable conveying and direction correction of the vane, ensuring the flatness and stability of the shearing process.
It realizes high flatness shearing of thin wood vase, avoids indentation and loss caused by extrusion, improves the accuracy and efficiency of discharge, and is suitable for stable conveying and shearing of thin wood vase.
Smart Images

Figure CN223211559U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of wood processing, in particular to a suction type shearing machine. Background Art
[0002] When cutting veneer, the existing shearing machine uses a chain and a Furley wheel to straighten the veneer. When cutting veneer of normal thickness, the veneer can straighten and pass normally. The veneer is relatively hard, so it will not cause much loss when it is squeezed by the straightening sprocket. However, when cutting veneer with a thickness of less than 0.5mm, the veneer is too soft and easily squeezed into the sprocket, causing loss. The straightening function is not achieved.
[0003] Chain conveyor is used in the feeding and discharging parts, which is easy to be squeezed, causing indentations and losses. Utility Model Content
[0004] Aiming at the problem that the flatness of sheared veneer in the existing technology needs to be improved, a suction shearing machine is proposed. The utility model provides the following technical solutions:
[0005] A suction shearing machine, in which materials are transported from front to back, comprises a frame, on which a cutting assembly for shearing veneer is arranged, the cutting assembly comprising a cutting blade and a driving device for driving the cutting blade to move, and further comprising:
[0006] Adsorption support components, used for adsorbing and transporting veneer, are arranged on both sides of the cutting knife;
[0007] A feeding assembly, used for conveying the sheared veneer, which is arranged at the front side of the adsorption support assembly;
[0008] The adsorption support assembly includes a transition plate and an adsorption tube. The adsorption tube is provided with air holes for adsorbing the veneer.
[0009] Preferably, conveying rollers and auxiliary wheels are respectively provided on both sides of the adsorption support assembly, and a synchronous belt is provided on the conveying roller and the auxiliary wheel. The synchronous belt is provided outside the adsorption tube, and the upper end surface of the synchronous belt is located on the upper side of the transition plate and the adsorption tube. The length direction of the transition plate and the adsorption tube is perpendicular to the axial direction of the conveying roller.
[0010] Preferably, the adsorption support assembly on the front side of the cutting knife is connected to a loading plate at the front end, the loading plate is fixedly connected to the end of the transition plate, and the loading plate is tilted downward; the conveying roller includes a rotating shaft and a conveying wheel fixedly mounted on the rotating shaft, and the upper end of the conveying wheel is higher than the middle part of the loading plate.
[0011] Preferably, the adsorption support assembly on the front side of the cutting knife is connected to a secondary pipe at the front end, and the secondary pipe is connected to the end of the adsorption pipe. A secondary air-permeable hole is also provided on the secondary pipe. The width of the secondary pipe is smaller than the width of the adsorption pipe, and the secondary pipe extends to the middle of the loading plate.
[0012] Preferably, a long hole is provided on the transition plate of the adsorption support assembly on the front side of the cutting knife, and a baffle is hinged in the long hole and hinged to the middle part of the baffle. The lower end of the baffle is connected to a transmission assembly for pushing the lower end of the baffle to rotate the upper end of the baffle and extend out of the long hole.
[0013] Preferably, the feeding assembly includes a support plate for supporting the veneer, a conveyor belt for driving the veneer to move, and a correcting belt for correcting the direction of the veneer. The conveyor belt is arranged between the support plate and the correcting belt, the rotating shaft of the correcting belt is vertical, and the rotating shaft of the conveyor belt is horizontal. A negative pressure pipe for providing negative pressure is installed under the conveyor belt, and the negative pressure pipe is provided with suction holes for adsorbing the veneer.
[0014] Preferably, the frame is rotatably connected to a belt shaft through a bearing seat on the front side of the support pad. The conveyor belt includes a belt body and a belt roller. The belt roller is installed on the belt shaft. A synchronous wheel is also installed on the belt shaft, and the synchronous wheel is arranged on the front side of the support pad.
[0015] Preferably, the belt roller is laterally slidably connected to the belt shaft, and the frame is provided with a position adjustment assembly and a guide assembly for adjusting the distance from the support pad, the position adjustment assembly includes an adjusting screw and a screw seat, the adjusting screw is rotatably connected to the frame, and the screw seat is threadedly connected to the adjusting screw, and one side of the straightening belt and / or conveyor belt is installed on the screw, and the other side is connected to the guide assembly.
[0016] Preferably, the return belt and the conveyor belt are installed together on the screw seat, and the conveyor belt and the return belt are connected by a bevel gear pair at the back.
[0017] Preferably, a rotating wheel is provided at one end of the support pad in the discharging direction, and the rotating wheels are provided on both sides of the support pad in the length direction.
[0018] Compared with the prior art, the present invention has the following beneficial effects:
[0019] 1. The veneer is sucked downward through the air holes, and the veneer contacts the conveyor roller and moves backward under the drive of the conveyor roller. The veneer is evenly spread on the synchronous belt while moving, which can ensure smooth and uniform conveying of the veneer and avoid indentations and loss caused by squeezing. The gap between the two adsorption support components can be used for shearing, providing shearing space, making it easier to cut veneer with higher flatness and suitable for thinner veneer.
[0020] 2. The conveying wheel does not take up extra space, and the auxiliary pipe is located on the side of the vertical axis of symmetry of the rotating shaft close to the adsorption pipe and close to the vertical axis of symmetry, which can extend the suction force to the conveying wheel part, making the veneer more stable;
[0021] 3. The feed assembly combines a support plate, conveyor belt, and straightening belt to achieve efficient and stable conveying and direction correction of the veneer. The negative pressure pipe and suction holes effectively absorb the veneer, preventing it from sliding or shifting during conveying, and improving the accuracy and efficiency of discharge. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0023] Figure 2 It is a structural diagram of the adsorption support assembly of the utility model;
[0024] Figure 3 It is a structural diagram of the transmission component;
[0025] Figure 4 It is a schematic diagram of the three-dimensional structure of the feeding assembly from the right front side perspective;
[0026] Figure 5 It is a schematic diagram of the three-dimensional structure of the feeding assembly from the left front side perspective;
[0027] Figure 6 It is a schematic diagram of the three-dimensional structure of the feeding assembly from the lower right side perspective;
[0028] In the accompanying drawings, 1, frame; 11, base; 12, cantilever cross frame; 13, diagonal support; 2, cutting assembly; 21, cutting knife; 22, driving device; 3, adsorption support assembly; 31, transition plate; 311, loading plate; 32, adsorption tube; 321, auxiliary tube; 4, conveyor roller; 41, rotating shaft; 42, conveyor wheel; 5, feeding assembly; 51, support pad; 52, conveyor belt; 521, belt body; 522, leather Belt roller; 53. Return belt; 54. Negative pressure tube; 55. Belt shaft; 56. Synchronous pulley; 57. Position adjustment assembly; 571. Adjusting screw; 572. Screw seat; 58. Guide assembly; 581. Driven screw; 582. Driven base; 59. Input shaft; 6. Baffle; 7. Transmission assembly; 71. Telescopic device; 72. Pin shaft; 73. Transmission plate; 74. Connecting rod; 8. Auxiliary wheel; 9. Rotating wheel. DETAILED DESCRIPTION
[0029] The directional terms mentioned in the following embodiments, such as "up", "down", "left", "right", etc., are only used with reference to the directions of the drawings. Therefore, the directional terms used are used to illustrate rather than limit the invention of the utility model.
[0030] like Figure 1-6As shown, a suction shearing machine, the material is transported from front to back, that is, Figure 1 From the lower right to the upper left, the frame 1 includes a cutting assembly 2 for shearing the veneer. The cutting assembly 2 includes a cutting knife 21, a driving device 22 for driving the cutting knife 21, and a sensor for identifying the veneer. The frame 1 includes:
[0031] The adsorption support assembly 3 is used to absorb the veneer and transport it, and is arranged on both sides of the cutting knife 21;
[0032] The feeding assembly 5 is used to convey the sheared veneer and is arranged in front of the adsorption support assembly 3;
[0033] Among them, the adsorption support component 3 includes a transition plate 31 and an adsorption tube 32. The length directions of the transition plate 31 and the adsorption tube 32 are perpendicular to the axial direction of the conveying roller 4. The adsorption tube 32 is provided with air holes for adsorbing the veneer. The veneer is adsorbed downward through the air holes. The veneer abuts the conveying roller 4 and moves backward under the drive of the conveying roller 4. The veneer is evenly spread on the transition plate 31 while moving, so that the veneer can be transported evenly and smoothly, and the veneer can avoid indentations and losses caused by extrusion; the gap between the two adsorption support components 3 can be used for shearing, providing shearing space, which is convenient for shearing out veneer with higher flatness, and is suitable for thinner veneer.
[0034] Furthermore, a conveying roller 4 and an auxiliary wheel 8 are respectively provided on both sides of the adsorption support assembly 3. A synchronous belt is provided on the conveying roller 4 and the auxiliary wheel 8. The synchronous belt is provided outside the adsorption tube 32, and the upper end surface of the synchronous belt is located on the upper side of the transition plate 31 and the adsorption tube 32. The length direction of the transition plate 31 and the adsorption tube 32 is perpendicular to the axial direction of the conveying roller 4.
[0035] Specifically, the adsorption tube 32 and the transition plate 31 are interlaced and adjacently arranged, forming an "adsorption tube 32-transition plate 31-adsorption tube 32-transition plate 31" connection to make the suction more uniform and the support evenly distributed, and the friction with the transition plate 31 is small, so that the veneer can be transported more smoothly and smoothly.
[0036] Specifically, the adsorption support assembly 3 on the front side of the cutting knife 21 is connected to a loading plate 311 at the front end. The loading plate 311 is fixedly connected to the end of the transition plate 31 and is integrally formed with the transition plate 31. The loading plate 311 is tilted downward, and the veneer will smoothly transition upward under the action of the loading plate 311, and then will be close to the synchronous belt for subsequent transportation.
[0037] Specifically, the conveying roller 4 includes a rotating shaft 41 and a conveying wheel 42 fixedly mounted on the rotating shaft 41. In order to allow the conveying wheel 42 to better contact the veneer, the upper end of the conveying wheel 42 is set higher than the middle of the loading plate 311. In this embodiment, the upper end of the conveying wheel 42 is set slightly higher than the transition plate 31 and uses a gear.
[0038] Specifically, the adsorption support assembly 3 is connected to a secondary pipe 321 at the discharge end. The secondary pipe 321 is connected to the end of the adsorption pipe 32. The secondary pipe 321 is provided with a ventilation secondary hole to improve the suction force.
[0039] Specifically, the width of the auxiliary tube 321 is smaller than that of the adsorption tube 32. A conveying wheel 42 is provided on both sides of the adsorption tube 32, and the two conveying wheels 42 are located on the same side of a transition plate 31, which can increase the contact area between the conveying wheel 42 and the veneer and improve its friction.
[0040] Specifically, the auxiliary pipe 321 extends to the middle of the loading plate 311, and space for arranging the conveying wheel 42 is formed between the outer side of the auxiliary pipe 321 and the left and right side walls of the adsorption tube 32. One conveying pipe corresponds to two conveying wheels 42, and the conveying wheel 42 does not occupy additional space. The auxiliary pipe 321 is located on the side of the vertical axis of symmetry of the rotating shaft 41 close to the adsorption tube 32 and close to the vertical axis of symmetry, so that the suction force can be extended to the conveying wheel 42 part, making the veneer more stable; the auxiliary wheel 8 is arranged on the inner side of the two adsorption support components 3, and the auxiliary wheel 8 has the same arrangement as the conveying wheel 42. The other end of the adsorption tube 32 corresponding to the auxiliary pipe 321 is connected to the inner end pipe, and an opening is also provided on the upper side of the inner end pipe. The auxiliary wheel 8 is arranged on the left and right sides of the inner end pipe as the driven end of the synchronous belt.
[0041] Specifically, the adsorption support assembly 3 on the front side of the cutting knife 21 is provided with a long hole on the transition plate 31, and the transition plate 31 is hinged with a baffle 6 in the long hole and hinged to the middle part of the baffle 6. The lower end of the baffle 6 is connected to a transmission assembly 7 for pushing the lower end of the baffle 6 so that the upper end of the baffle 6 rotates and extends out of the long hole. The transmission assembly 7 includes a pin shaft 72 and a telescopic device 71 installed on the frame 1. A transmission plate 73 is rotatably connected to the pin shaft 72. The lower end of the transmission plate 73 is connected to the output end of the telescopic device 71. The upper end of the transmission plate 73 is hinged with a connecting rod 74. The upper end of the connecting rod 74 is hinged to the lower end of the baffle 6. The telescopic device 71 can push the lower end of the transmission plate 73, and the upper end of the transmission plate 73 flips, driving the connecting rod 74, and the connecting rod 74 in turn pushes the lower end of the baffle 6. The upper end of the baffle 6 flips accordingly, and can be flipped out to block the veneer or flipped back into the long hole to allow the veneer to pass through; the transmission assembly 7 can be set on the lower side, without taking up valuable upper side space.
[0042] Furthermore, the feed assembly 5 includes a support plate 51 for supporting the veneer, a conveyor belt 52 for moving the veneer, and a correction belt 53 for correcting the direction of the veneer. The conveyor belt 52 is arranged between the support plate 51 and the correction belt 53. The rotation axis of the correction belt 53 is vertical, and the rotation axis of the conveyor belt 52 is horizontal. A negative pressure pipe 54 for providing negative pressure is installed under the conveyor belt 52. The negative pressure pipe 54 can be connected to an external air pump to generate negative pressure. The negative pressure pipe 54 is provided with a suction hole for adsorbing the veneer. By combining the design of the support plate 51, the conveyor belt 52, and the correction belt 53, efficient and stable transportation and direction correction of the veneer are achieved. The provision of the negative pressure pipe 54 and the suction hole effectively adsorbs the veneer, preventing it from sliding or deflecting during transportation, thereby improving the accuracy and efficiency of the discharge.
[0043] Specifically, the length direction of the conveyor belt 52 is parallel to the length direction of the support pad 51, which ensures a smooth transition of the veneer during transportation, reduces friction and damage that may be caused by angle changes, and further improves the quality protection of the veneer.
[0044] Specifically, an acute angle is formed between the length direction of the straightening belt 53 and the length direction of the conveyor belt 52, and the intersection of their extension lines is located on the discharge side, thereby realizing automatic correction of the veneer direction, reducing the need for manual intervention, and improving the degree of automation of the production line.
[0045] Specifically, the frame 1 is rotatably connected to a belt shaft 55 through a bearing seat on the front side of the support pad 51. The conveyor belt 52 includes a belt body 521 and a belt roller 522. The belt roller 522 is installed on the belt shaft 55. A synchronous wheel 56 is also installed on the belt shaft 55. The synchronous wheel 56 is arranged on the front side of the support pad 51, so that the veneer can transition smoothly before entering the conveyor belt 52, avoiding damage to the veneer caused by sudden acceleration or deceleration.
[0046] Specifically, the belt roller 522 is laterally slidably connected to the belt shaft 55, and the frame 1 is provided with a position adjustment component 57 and a guide component 58 for adjusting the distance from the support pad 51. The position adjustment component 57 includes an adjusting screw 571 and a screw seat 572. The adjusting screw 571 is rotatably connected to the frame 1, and the screw seat 572 is threadedly connected to the adjusting screw 571. One side of the straightening belt 53 and the conveyor belt 52 is installed on the screw, and the other side is connected to the guide component 58, so that the position of the straightening belt 53 and the conveyor belt 52 can be flexibly adjusted according to actual needs, thereby enhancing the adaptability and flexibility of the equipment and ensuring the accuracy of veneer transportation.
[0047] Specifically, the correction belt 53 and the conveyor belt 52 are installed together on the screw seat 572, and the conveyor belt 52 and the correction belt 53 are connected at the back through a bevel gear pair, thereby realizing synchronous movement of the two, ensuring that the veneer can be simultaneously subjected to the dual effects of direction correction and stable transportation during the transportation process, thereby improving the overall work efficiency.
[0048] Specifically, the guide assembly 58 includes a driven screw 581 and a driven base 582 for installing the guide belt 53 or the conveyor belt 52. The driven base 582 is threadedly connected to the driven screw 581, making the installation and adjustment of the guide belt 53 or the conveyor belt 52 more convenient, while also improving the stability and reliability of the equipment.
[0049] Specifically, an input shaft 59 is installed on the frame 1, and the input shaft 59 is arranged on the bottom side of the support pad 51. The input shaft 59 is connected to the belt shaft 55 through a belt drive. It has a simple structure and is easy to maintain. It can effectively transmit power, ensuring the stable operation of the conveyor belt 52 and the guide belt 53.
[0050] Specifically, a rotating wheel 9 is provided at one end of the support plate 51 in the discharge direction, and the support plate 51 is arranged in front of the conveying roller 4. The rotating wheel 9 is arranged on both sides of the length direction of the support plate 51 and on the rear side of the loading plate 311, which helps the veneer to transition smoothly when entering the support plate 51, reducing damage or displacement of the veneer due to excessive impact force.
[0051] Specifically, the frame 1 includes a base 11, a cantilever cross frame 12 for connecting the base 11 and a diagonal brace 13 for supporting the cantilever cross frame 12. The support pad 51, the conveyor belt 52 and the straightening belt 53 are installed on the cantilever cross frame 12. The upper end of the diagonal brace 13 is connected to the cantilever cross frame 12, and the lower end is fixedly connected to the base 11, which not only ensures the stability of the equipment, but also facilitates the installation and maintenance of the equipment.
[0052] Specifically, a vertical guide groove is provided on the base 11, and the cutting knife 21 is slidably connected to the vertical guide groove on the left and right sides. The driving device 22 is installed on the base 11 and is driven by a cam. A transmission rocker is hinged between the cam and the cutting knife 21 to drive the cutting knife 21 to move up and down along the vertical guide groove to complete the cutting.
Claims
1. A suction shearing machine, wherein materials are conveyed from front to back, comprising a frame (1), a cutting assembly (2) for shearing veneer provided on the frame (1), the cutting assembly (2) comprising a cutting knife (21) and a driving device (22) for driving the cutting knife (21) to move, characterized in that: Also includes: An adsorption support assembly (3), the adsorption support assembly (3) is used to adsorb the veneer and transport it, and is arranged on both sides of the cutting knife (21); A feeding assembly (5), which is used to convey the sheared veneer and is arranged on the front side of the adsorption support assembly (3); The adsorption support assembly (3) comprises a transition plate (31) and an adsorption tube (32). The adsorption tube (32) is provided with air holes, and the air holes are used for adsorbing the veneer.
2. The suction shearing machine according to claim 1, characterized in that: The adsorption support assembly (3) is provided with a conveying roller (4) and an auxiliary wheel (8) on both sides, respectively. The conveying roller (4) and the auxiliary wheel (8) are respectively located on both sides of the adsorption support assembly (3). A synchronous belt is sleeved on the conveying roller (4) and the auxiliary wheel (8). The synchronous belt is sleeved outside the adsorption tube (32), and the upper end surface of the synchronous belt is located on the upper side of the transition plate (31) and the adsorption tube (32). The length direction of the transition plate (31) and the adsorption tube (32) is perpendicular to the axial direction of the conveying roller (4).
3. The suction shearing machine according to claim 2, characterized in that: The adsorption support assembly (3) on the front side of the cutting knife (21) is connected to a loading plate (311) at the front end, the loading plate (311) is fixedly connected to the end of the transition plate (31), and the loading plate (311) is tilted downward; the conveying roller (4) includes a rotating shaft (41) and a conveying wheel (42) fixedly mounted on the rotating shaft (41), and the upper end of the conveying wheel (42) is higher than the middle part of the loading plate (311).
4. The suction shearing machine according to claim 1, characterized in that: The adsorption support assembly (3) on the front side of the cutting knife (21) is connected to a secondary pipe (321) at the front end. The secondary pipe (321) is connected to the end of the adsorption pipe (32). A secondary air-permeable hole is provided on the secondary pipe (321). The width of the secondary pipe (321) is smaller than the width of the adsorption pipe (32). The secondary pipe (321) extends to the middle of the loading plate (311).
5. The suction shearing machine according to claim 1, characterized in that: A long hole is provided on the transition plate (31) of the adsorption support assembly (3) on the front side of the cutting knife (21). A baffle (6) is hingedly connected to the transition plate (31) in the long hole and is hinged to the middle of the baffle (6). The lower end of the baffle (6) is connected to a transmission assembly (7) for pushing the lower end of the baffle (6) so that the upper end of the baffle (6) rotates and extends out of the long hole.
6. The suction shearing machine according to claim 1, characterized in that: The feeding assembly (5) comprises a supporting pad (51) for supporting the veneer, a conveyor belt (52) for driving the veneer to move, and a correction belt (53) for correcting the direction of the veneer. The conveyor belt (52) is arranged between the supporting pad (51) and the correction belt (53). The rotation axis of the correction belt (53) is vertical, and the rotation axis of the conveyor belt (52) is horizontal. A negative pressure pipe (54) for providing negative pressure is installed under the conveyor belt (52), and a suction hole for adsorbing the veneer is provided on the negative pressure pipe (54).
7. The suction shearing machine according to claim 6, characterized in that: The frame (1) is rotatably connected to a belt shaft (55) at the front side of the support pad (51) through a bearing seat. The conveyor belt (52) includes a belt body (521) and a belt roller (522). The belt roller (522) is installed on the belt shaft (55). A synchronous wheel (56) is also installed on the belt shaft (55). The synchronous wheel (56) is arranged at the front side of the support pad (51).
8. The suction shearing machine according to claim 7, characterized in that: The belt roller (522) is laterally slidably connected to the belt shaft (55); a position adjustment assembly (57) is provided on the frame (1); the position adjustment assembly (57) is used to adjust the distance between the frame (1) and the support pad (51); the position adjustment assembly (57) includes an adjusting screw (571) and a screw seat (572); the adjusting screw (571) is rotatably connected to the frame (1); the screw seat (572) is threadedly connected to the adjusting screw (571); a guide assembly (58) is also provided on the frame (1); one side of the straightening belt (53) and / or the conveyor belt (52) is mounted on the screw, and the other side is connected to the guide assembly (58).
9. The suction shearing machine according to claim 8, characterized in that: The return belt (53) and the conveyor belt (52) are installed together on the screw seat (572), and the conveyor belt (52) and the return belt (53) are connected by a bevel gear pair at the back.
10. The suction shearing machine according to claim 6, characterized in that: A rotating wheel (9) is provided at one end of the support pad (51) in the discharge direction, and the rotating wheels (9) are provided on both sides of the support pad (51) in the length direction.