Automatic glazing machine
Through the design of the automatic glaze machine, the automatic application of glaze water in the inner cavity, outer surface and mouth of ceramic products is achieved, solving the problems of low manual operation efficiency and body damage, and improving the glaze efficiency and yield rate.
Patent Information
- Application Number
- CN202422410340.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-30
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2034-09-30
AI Technical Summary
Glaze water of different colors on the inner cavity, outer surface and mouth of existing ceramic products requires manual operation, which is inefficient and easy to damage the blank. The glaze time and thickness depend on personal experience, affecting the yield rate.
An automatic glazing machine is designed, including manual blanking mechanism, inner glaze mechanism, wiping mechanism, paint glaze mechanism, outer glaze mechanism and drying room. Through full digital control, automatic glaze is realized and manual operation is reduced.
Improves glaze efficiency, reduces body damage, ensures glaze uniformity, and improves yield.
Smart Images

Figure CN223211602U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of glazing machines, in particular to an automatic glazing machine. Background Art
[0002] Currently, when different colors of glaze are applied to the interior, exterior, or mouth of a ceramic product, each process must be performed manually, step by step. This is inefficient and can easily damage the ceramic body during transitions. Furthermore, the requirements for glazing technicians are high, and the length of time required for glazing affects the thickness of the glaze. Manual glazing time is entirely dependent on personal experience, which in turn affects the yield rate. Utility Model Content
[0003] The purpose of the present invention is to provide an automatic glazing machine to solve the problems raised in the above background technology.
[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an automatic glazing machine, comprising a first frame, and a drying room arranged on the right side of the first frame, a second frame being arranged on the right side of the drying room, and a manual blank placing mechanism, an inner glaze applying mechanism, a mouth wiping mechanism and a mouth glaze painting mechanism being respectively arranged on the first frame from left to right.
[0005] Preferably, the manual blank placing mechanism includes a first lifting cylinder, which is installed on the top of the first frame. A first blank suction rod is installed on the bottom of the first lifting cylinder, and the blank is adsorbed on the first blank suction rod.
[0006] Preferably, the upper inner glaze mechanism includes a second lifting cylinder, which is installed on the top of the first frame, a second blank suction rod is installed at the bottom of the second lifting mechanism, a first flipping motor is installed on the first frame and located in front of the second blank suction rod, a first rotating motor is installed on the first frame and at a position corresponding to the first flipping motor, an upper inner glaze trough is provided on the first frame, and an inner glaze trough first elevator is installed on the first frame and located at the bottom of the upper inner glaze trough.
[0007] Preferably, the wiping mechanism includes a third lifting cylinder, which is installed on the top of the frame, and a third billet suction rod is installed at the bottom of the third lifting cylinder. A second flipping motor is installed on the first frame and located in front of the third billet suction rod. A second rotating motor is installed on the first frame and at a position corresponding to the second flipping motor. A wiping sponge belt is provided on the first frame and below the second rotating motor. A wiping sponge belt first elevator is installed on the first frame and at the bottom of the wiping sponge belt. A first flipping lifting motor is installed on the first frame and at a position corresponding to the first elevator of the wiping sponge belt.
[0008] Preferably, the glaze drawing mechanism includes a fourth lifting cylinder, which is installed on the top of the first frame, and a fourth blank suction rod is installed at the bottom of the fourth lifting cylinder. A third rotating motor is installed on the first frame and at the bottom of the fourth blank suction rod, and a second flip lifting motor is installed on the first frame and below the third rotating motor.
[0009] Preferably, a drawing pen transverse movement cylinder is installed on the first frame and located on the right side of the fourth blank suction rod, a drawing pen is installed on the output end of the drawing pen transverse movement cylinder, a third flipping and lifting motor is installed on the first frame and located below the drawing pen transverse movement cylinder, and a transverse movement cylinder is installed on the right side of the top of the first frame.
[0010] Preferably, a drying room conveyor belt is provided inside the drying room, and the second frame is provided with an outer glaze applying mechanism, a transition mechanism and a bottom glaze wiping mechanism from left to right in sequence, a first lifting servo cylinder is installed on the left side of the top of the second frame, a fifth blank suction rod is installed on the bottom of the first lifting servo cylinder, a swing angle cylinder is installed on the fifth blank suction rod, and a finished product conveyor belt is provided on the right side of the second frame.
[0011] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0012] The utility model realizes an automatic glazing machine through the mutual cooperation of the blank, the first frame, the manual blank placing mechanism, the inner glaze applying mechanism, the rubbing mechanism, the rubbing glaze mechanism, the rubbing glaze drawing mechanism, the rubbing pen horizontal movement cylinder, the rubbing pen, the third flip lifting motor, the horizontal movement cylinder, the drying room, the second frame, the first lifting servo cylinder, the swing angle cylinder, the outer glaze applying mechanism, the transition mechanism and the bottom glaze wiping mechanism. The fully digital control structure is simple, the efficiency is high, the labor is reduced, and the damage of the product during the transfer is reduced. In addition, it can not only apply glaze with the same color on the entire blank in the traditional way, but also apply glaze with different colors on the inner cavity, the mouth and the outer edge. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 This is a schematic diagram of the three-dimensional structure of the utility model;
[0014] Figure 2 It is a structural cross-sectional view of the front view of the utility model;
[0015] Figure 3 This is a structural diagram of the front view of the first frame of the utility model;
[0016] Figure 4 This is a structural schematic diagram of the drying room and the front view of the second frame of the utility model.
[0017] In the figure: 1 body, 100 first frame, 101 manual blank placing mechanism, 102 inner glaze applying mechanism, 103 rubbing mechanism, 104 glaze drawing mechanism, 105 second frame, 201 outer glaze applying mechanism, 202 transition mechanism, 203 bottom glaze rubbing mechanism, 2 first lifting cylinder, 3 second lifting cylinder, 4 first turning motor, 5 first rotating motor, 6 inner glaze trough, 7 first lifting mechanism of inner glaze trough, 8 third lifting cylinder, 9 second turning motor, 10 second rotating motor, 11 rubbing sponge belt, 12 first turning lifting motor, 13 rubbing sponge belt first lifting mechanism Lowering machine, 14 third rotating motor, 15 second flip lifting motor, 16 fourth lifting cylinder, 17 drawing pen transverse movement cylinder, 18 drawing pen, 19 third flip lifting motor, 20 transverse movement cylinder, 21 drying room conveyor belt, 22 drying room, 23 first lifting servo cylinder, 24 swing angle cylinder, 25 upper outer glaze water tank, 26 transverse movement motor, 27 second lifting servo cylinder, 28 wiping bottom glaze sponge belt, 29 finished product conveyor belt, 30 first blank suction rod, 31 second blank suction rod, 32 third blank suction rod, 33 fourth blank suction rod, 34 fifth blank suction rod, 35 sixth blank suction rod. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0019] See also Figure 1-4 An automatic glazing machine includes a first frame 100, and a drying room 22 arranged on the right side of the first frame 1, a second frame 105 is arranged on the right side of the drying room 22, and the first frame 100 is respectively provided with a manual blank placing mechanism 101, an inner glaze applying mechanism 102, a mouth wiping mechanism 103 and a mouth glaze painting mechanism 104 from left to right.
[0020] The manual blank placing mechanism 101 includes a first lifting cylinder 2 , which is mounted on the top of the first frame 100 . A first blank suction rod 30 is mounted on the bottom of the first lifting cylinder 2 , and the blank 1 is sucked onto the first blank suction rod 30 .
[0021] The upper inner glaze mechanism 102 includes a second lifting cylinder 3, which is installed on the top of the first frame 100. A second blank suction rod 31 is installed at the bottom of the second lifting mechanism 3. A reversible first flipping motor 4 is installed on the first frame 100 and located in front of the second blank suction rod 31. A first rotating motor 5 is installed on the first frame 100 and at the position corresponding to the first flipping motor 4. An upper inner glaze trough 6 is provided on the first frame 100. An inner glaze trough first elevator 7 is installed on the first frame 100 and located at the bottom of the upper inner glaze trough 6.
[0022] The wiping mechanism 103 includes a third lifting cylinder 8, which is installed on the top of the frame 100. The third suction rod 32 is installed at the bottom of the third lifting cylinder 8. A second flipping motor 9 is installed on the first frame 100 and located in front of the third suction rod 32. A second rotating motor 10 is installed on the first frame 100 and corresponding to the position of the second flipping motor 9. A wiping sponge belt 11 is provided on the first frame 100 and located below the second rotating motor 10. A wiping sponge belt first elevator 13 is installed on the first frame 100 and located at the bottom of the wiping sponge belt 11. A first flipping lifting motor 12 is installed on the first frame 100 and corresponding to the position of the wiping sponge belt first elevator 13.
[0023] The glaze drawing mechanism 104 includes a fourth lifting cylinder 16, which is installed on the top of the first frame 100. The fourth suction rod 33 is installed at the bottom of the fourth lifting cylinder 16. A third rotating motor 14 is installed on the first frame 100 and at the bottom of the fourth suction rod 33. A second flip lifting motor 15 is installed on the first frame 100 and below the third rotating motor 14.
[0024] A drawing pen transverse movement cylinder 17 is installed on the first frame 100 and on the right side of the fourth blank suction rod 33, a drawing pen 18 is installed on the output end of the drawing pen transverse movement cylinder 17, a third flipping and lifting motor 19 is installed on the first frame 100 and below the drawing pen transverse movement cylinder 17, and a transverse movement cylinder 20 is installed on the right side of the top of the first frame 100.
[0025] A drying room conveyor belt 21 is provided inside the drying room 22, and an outer glaze applying mechanism 201, a transition mechanism 202 and a bottom glaze wiping mechanism 203 are provided on the second frame 105 from left to right. A first lifting servo cylinder 23 is installed on the left side of the top of the second frame 105, and a fifth blank suction rod 34 is installed at the bottom of the first lifting servo cylinder 23. A swing angle cylinder 24 is installed on the fifth blank suction rod 34, and a finished product conveyor belt 29 is provided on the right side of the second frame 105.
[0026] Furthermore, the outer glaze application mechanism 201 includes a transverse motor 26, which is installed on the top of the second frame 105, and an outer glaze application water tank 25 is installed on the second frame 105. The transition mechanism 202 includes a second lifting servo cylinder 27, which is installed on the top of the second frame 105, and a sixth suction rod 35 is installed on the bottom of the second lifting servo cylinder 27. The bottom glaze wiping mechanism 203 includes a bottom glaze wiping sponge belt 28, which is installed on the second frame 105.
[0027] Through the mutual cooperation of the blank 1, the first frame 100, the manual blank placing mechanism 101, the inner glaze applying mechanism 102, the rubbing mechanism 103, the rubbing glaze mechanism 104, the rubbing pen horizontal movement cylinder 17, the rubbing pen 18, the third flip lifting motor 19, the horizontal movement cylinder 20, the drying room 22, the second frame 105, the first lifting servo cylinder 23, the swing angle cylinder 24, the outer glaze applying mechanism 201, the transition mechanism 202 and the bottom glaze wiping mechanism 203, an automatic glazing machine is realized. The fully digital control structure is simple, the efficiency is high, the labor is reduced, and the damage of the product during the transfer is reduced. In addition, it can not only apply glaze with the same color on the entire blank 1, but also apply glaze of different colors on the inner cavity, the mouth and the outer surface.
[0028] During use, the unglazed blank 1 is manually placed on the platform, and the first lifting cylinder 2, the second lifting cylinder 3, the third lifting cylinder 8 and the fourth lifting cylinder 16 respectively drive the vacuum suction cups on the four suction rods to descend to suck and lift the corresponding blank 1, and the transverse cylinder 20 pulls back to move the first lifting cylinder 2, the second lifting cylinder 3, the third lifting cylinder 8, the fourth lifting cylinder 16 and the blank 1 above it back one work station, and the first lifting cylinder 2, the second lifting cylinder 3, the third lifting cylinder 8 and the fourth lifting cylinder 16 descend to place the blank 1 on the suction cup on the corresponding work station, and then the first lifting cylinder 2, the second lifting cylinder 3, the third lifting cylinder 8 and the fourth lifting cylinder 16 rise to their positions, and the following mechanisms act simultaneously.
[0029] Specifically, the inner glaze mechanism 102: after the blank 1 is placed on the glazing station, the vacuum on the glazing station firmly adsorbs the blank 1 on the turntable, the first flipping motor 4 flips the blank 1 180°, and the first flipping lifting motor 12 lowers the flipped blank 1 into the upper inner glaze trough 6, the slurry glaze water pump in the upper inner glaze trough 6 is started, and the glaze water is sprayed into the inner cavity of the blank 1 through the glaze spray pipe, and at the same time, the first rotating motor 5 drives the blank 1 to rotate, so that the inner cavity of the blank 1 is evenly covered with glaze, the glaze water pump and the first rotating motor 5 stop working, the first flipping lifting motor 12 lifts the blank 1, and at the same time, the first flipping motor 4 rotates the blank 1 180° back to its normal position.
[0030] Specifically, the wiping mechanism 103: after the blank 1 is placed on the wiping station, the vacuum on the wiping station firmly adsorbs the blank 1 on the turntable, the second flipping motor 9 flips the blank 1 with the inner glaze 180°, and the second flipping lifting motor 15 lowers the flipped blank 1 to the wiping sponge belt 11. At the same time, the second rotating motor 10 starts to wipe off the excess glaze on the mouth of the blank 1, the second rotating motor 10 stops, the second flipping lifting motor 15 rises, and the second flipping motor 9 rotates the blank 1 180° back to its normal position.
[0031] Specifically, the mouth glaze drawing mechanism 104: after the blank 1 is placed on the mouth glaze drawing station, the vacuum on the mouth glaze drawing station firmly adsorbs the blank 1 on the turntable, and the third flipping and lifting motor 19 lowers the blank 1 to a position lower than the mouth glaze drawing pen 18, and the mouth glaze drawing pen transverse cylinder 17 pushes the mouth glaze drawing pen 18 to above the blank 1, and the third flipping and lifting motor 19 lifts the blank 1 so that the mouth of the blank 1 contacts the mouth glaze drawing pen 18, and at the same time the third rotating motor 14 starts, and stops after the mouth of the blank 1 is painted with glaze, and the mouth glaze drawing pen transverse cylinder 17 drives the mouth glaze drawing pen 18 to retract, and the third flipping and lifting motor 19 lifts the blank 1 to the initial position, and the transverse cylinder 20 drives the whole back to the initial position to wait for the next cycle to start.
[0032] Specifically, the blank 1 is brought into the drying room 22 for drying by the drying room conveyor belt 21. After the dried blank 1 runs to the next station, the following stations work at the same time. The first lifting servo cylinder 23 drives the fifth blank suction rod 34 and the swing angle cylinder 24 to descend and absorb the blank 1 on the drying room conveyor belt 21 and rise. At the same time, the second lifting servo cylinder 27 drives the sixth blank suction rod 35 to descend and absorb the blank 1 with outer glaze on the transition station and rise. After sucking the blank 1, the 26 transverse motor drives the whole to move one station. The first lifting servo cylinder 23 drives the blank 1 to descend. At the same time, the swing angle cylinder 24 swings the blank 1 by an angle and enters the outer glaze water tank 25. When the blank 1 is immersed in the glaze water for about half, the swing angle cylinder 24 straightens the blank 1. At the same time, the first lifting servo cylinder 23 continues Continue to drive the blank 1 downward, and stop when the glaze just reaches the edge of the blank 1 (the glaze does not overflow into the interior of the blank 1). The first lifting servo cylinder 23 drives the blank 1 with the inner glaze to rise into place, and the second lifting servo cylinder 27 drives the sixth blank suction rod 35 to descend and move the bottom of the blank 1 with the outer glaze close to the blank bottom glaze sponge belt 28 to wipe off the glaze on the bottom of the blank 1. After wiping it clean, drive the blank 1 to rise. After the first lifting servo cylinder 23 and the second lifting servo cylinder 27 are both risen into place, the transverse motor 26 drives the whole body to move back one station again. The first lifting servo cylinder 23 and the second lifting servo cylinder 27 descend and place the blank 1 into the finished product conveyor belt 29 of the transition station respectively, and rise. The transverse motor 26 drives the whole body to move forward to the initial position, ready to start the next cycle.
[0033] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An automatic glazing machine, characterized in that: The invention comprises a first frame (100), and a drying room (22) arranged on the right side of the first frame (100); a second frame (105) is arranged on the right side of the drying room (22); and a manual blank placing mechanism (101), an inner glaze applying mechanism (102), a mouth wiping mechanism (103) and a mouth glaze painting mechanism (104) are respectively arranged on the first frame (100) from left to right.
2. The automatic glazing machine according to claim 1, characterized in that: The manual blank placing mechanism (101) comprises a first lifting cylinder (2), the first lifting cylinder (2) being mounted on the top of the first frame (100), a first blank suction rod (30) being mounted on the bottom of the first lifting cylinder (2), and a blank (1) being adsorbed on the first blank suction rod (30).
3. The automatic glazing machine according to claim 2, characterized in that: The upper inner glaze mechanism (102) includes a second lifting cylinder (3), the second lifting cylinder (3) is installed on the top of the first frame (100), a second blank suction rod (31) is installed at the bottom of the second lifting cylinder (3), a first flipping motor (4) is installed on the first frame (100) and located in front of the second blank suction rod (31), a first rotating motor (5) is installed on the first frame (100) and at a position corresponding to the first flipping motor (4), an upper inner glaze trough (6) is provided on the first frame (100), and an inner glaze trough first elevator (7) is installed on the first frame (100) and located at the bottom of the upper inner glaze trough (6).
4. The automatic glazing machine according to claim 3, characterized in that: The wiping mechanism (103) includes a third lifting cylinder (8), the third lifting cylinder (8) is installed on the top of the frame (100), a third blank suction rod (32) is installed at the bottom of the third lifting cylinder (8), a second flipping motor (9) is installed on the first frame (100) and located in front of the third blank suction rod (32), a second rotating motor (10) is installed on the first frame (100) and at a position corresponding to the second flipping motor (9), a wiping sponge belt (11) is provided on the first frame (100) and located below the second rotating motor (10), a wiping sponge belt first elevator (13) is installed on the first frame (100) and at the bottom of the wiping sponge belt (11), and a first flipping lifting motor (12) is installed on the first frame (100) and at a position corresponding to the wiping sponge belt first elevator (13).
5. The automatic glazing machine according to claim 4, characterized in that: The glaze drawing mechanism (104) includes a fourth lifting cylinder (16), which is installed on the top of the first frame (100), and a fourth blank suction rod (33) is installed at the bottom of the fourth lifting cylinder (16). A third rotating motor (14) is installed on the first frame (100) and located at the bottom of the fourth blank suction rod (33). A second flip lifting motor (15) is installed on the first frame (100) and located below the third rotating motor (14).
6. The automatic glazing machine according to claim 5, characterized in that: A drawing pen transverse movement cylinder (17) is installed on the first frame (100) and on the right side of the fourth blank suction rod (33); a drawing pen (18) is installed on the output end of the drawing pen transverse movement cylinder (17); a third flip lifting motor (19) is installed on the first frame (100) and below the drawing pen transverse movement cylinder (17); and a transverse movement cylinder (20) is installed on the right side of the top of the first frame (100).
7. The automatic glazing machine according to claim 6, characterized in that: A drying room conveyor belt (21) is provided inside the drying room (22); an outer glaze applying mechanism (201), a transition mechanism (202) and a bottom glaze wiping mechanism (203) are provided on the second frame (105) from left to right; a first lifting servo cylinder (23) is installed on the left side of the top of the second frame (105); a fifth blank suction rod (34) is installed at the bottom of the first lifting servo cylinder (23); a swing angle cylinder (24) is installed on the fifth blank suction rod (34); and a finished product conveyor belt (29) is provided on the right side of the second frame (105).