Path type corner film sponge pasting equipment

Abstract

The utility model relates to path type corner film sponge pasting equipment which comprises a workbench, a carrier mechanism and a film sponge pasting mechanism, and the film sponge pasting mechanism comprises a supporting frame body, a second linear module moving in the X-axis direction, a mounting plate, a third linear module moving in the Z-axis direction, a fixing plate, a detection assembly and a film sponge pasting assembly. The second linear module is installed on the supporting frame body, the driving end of the second linear module is connected with the installation plate, the third linear module and the detection assembly are installed on the installation plate, the driving end of the third linear module is connected with the fixing plate, and the film sponge pasting assembly is horizontally installed on the fixing plate. The film sponge pasting assembly comprises a rotating motor and a rotating platform, the driving end of the rotating motor is connected with the rotating platform, a profiling face is arranged at the bottom of the rotating platform, and a suction nozzle is arranged on the profiling face. The equipment not only realizes automatic film sponge pasting, but also improves the stability and pasting efficiency of pasting the film sponge at the corner.

Description

Technical Field

[0001] The utility model relates to the field of automation technology, in particular to a path-type corner film sponge sticking device. Background Art

[0002] The film sponge includes a sponge, a plastic film, and an adhesive layer. The plastic film is provided on one side of the sponge, and the adhesive layer is provided on the other side of the sponge. In the prior art, the adhesive side of the sponge is usually manually attached to the corner of the plastic part, so that the long end of the sponge is attached to the upper surface of the plastic part and the short end of the sponge is attached to the side of the plastic part. During the bonding process, the sponge at the corner is compressed. After the bonding is completed, the pressure released by the sponge is converted into tension, which easily pulls on the plastic film at the short end of the sponge, causing the plastic film to warp. This manual bonding method not only has a high rework rate but is also inefficient and cannot meet the requirements of automated bonding. Utility Model Content

[0003] The technical problem to be solved by the utility model is to provide a path-type corner film sponge pasting device, which not only realizes the automatic film sponge pasting, but also improves the stability and pasting efficiency of the corner film sponge pasting.

[0004] The technical solution adopted by the utility model to solve its technical problems is: a path-type corner film sponge sticking equipment, including a workbench, a carrier mechanism for positioning the film sponge and the plastic part, and a film sponge sticking mechanism for sticking the film sponge to the corner of the plastic part. The carrier mechanism and the film sponge sticking mechanism are installed on the workbench, and the film sponge sticking mechanism is located on one side of the carrier mechanism.

[0005] The film sponge sticking mechanism includes a support frame, a second linear module moving along the X-axis direction, a mounting plate, a third linear module moving along the Z-axis direction, a fixed plate, a detection component and a film sponge sticking component. The second linear module is installed on the support frame, the driving end of the second linear module is connected to the mounting plate, the third linear module and the detection component are installed on the mounting plate, the driving end of the third linear module is connected to the fixed plate, and the film sponge sticking component is horizontally installed on the fixed plate. The film sponge sticking component includes a rotating motor and a rotating platform, the driving end of the rotating motor is connected to the rotating platform, and the bottom of the rotating platform is provided with a contouring surface, and the contouring surface is provided with a suction nozzle for sucking the film sponge onto the contouring surface.

[0006] In one embodiment, the carrier mechanism of the path-type corner film sponge device includes a base plate, a first linear module moving along the Y-axis direction, a film sponge carrier assembly and a plastic part carrier assembly. The first linear module is installed on the workbench, the driving end of the first linear module is connected to the base plate, the two ends of the base plate are slidably matched with the workbench through auxiliary guide rails, and the film sponge carrier assembly and the plastic part carrier assembly are installed on the base plate.

[0007] In one embodiment, the film sponge carrier assembly of the path-type corner film sponge device includes a contour carrier and a nozzle. The contour carrier is provided with a positioning groove for positioning the film sponge. A plurality of protrusions and a plurality of blowing holes are provided along an array in the positioning groove. The nozzle is installed below the contour carrier and is connected to the plurality of blowing holes. The nozzle performs a blowing operation on the film sponge through the blowing holes.

[0008] In one embodiment, the contoured carrier and the plurality of protrusions of the path-type corner film sponge device are made of Teflon material.

[0009] In one embodiment, a first photoelectric sensor for detecting whether the sponge is placed in place is provided in the positioning groove of the path-type corner film sponge device.

[0010] In one embodiment, the plastic part carrier assembly of the path-type corner film sponge device includes a contour positioning assembly for positioning the plastic part and a vacuum suction cup assembly for sucking the plastic part. The contour positioning assembly includes two positioning columns for positioning the plastic part and several guide plates for guiding the plastic part.

[0011] In one embodiment, the plastic part carrier assembly of the path-type corner film sponge device further includes a second photoelectric sensor, which is used to detect whether the plastic part is placed on the contour positioning assembly.

[0012] In one embodiment, the detection component of the path-type corner film sponge device includes a camera and a light source, and the camera is located directly above the light source.

[0013] The beneficial effects of this application are:

[0014] The present application provides a path-type corner film sponge pasting device. The film sponge pasting mechanism of the device first absorbs the film sponge on the carrier mechanism, then adheres a section of the end of the film sponge to the side end of the plastic part and leaves it to maintain pressure, and then adheres the long end of the film sponge to the upper surface of the plastic part and leaves it to maintain pressure. During the pasting process, the film sponge at the corner will not be subjected to pressure, effectively avoiding the situation where the plastic film on the film sponge is warped. The path-type corner film sponge pasting device adopts a multi-axis module linkage pasting method, which not only improves the pasting efficiency, but also improves the stability of the pasting between the film sponge and the plastic part, and reduces the rework rate.

[0015] The film sponge carrier component of the path-type corner film sponge sticking equipment adopts several protrusions to reduce the contact area between the sponge rubber layer and the contoured carrier, and also adopts a nozzle and a blowing hole to improve the efficiency of the film sponge being separated from the carrier and being sucked.

[0016] The path-type corner film sponge lamination equipment uses a detection component to detect the film sponge and plastic parts after lamination to ensure the lamination quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 A schematic diagram of a path-type corner film sponge device according to an embodiment of the present application;

[0018] Figure 2 A schematic diagram of a film sponge sticking mechanism of a path-type corner film sponge sticking device according to an embodiment of the present application;

[0019] Figure 3 A schematic diagram of a film sponge sticking assembly of a path-type corner film sponge sticking device according to an embodiment of the present application;

[0020] Figure 4 Schematic diagram of a workbench and carrier mechanism of a path-type corner film sponge sticking device according to an embodiment of the present application;

[0021] Figure 5 A schematic diagram of a film sponge carrier assembly of a path-type corner film sponge device according to an embodiment of the present application;

[0022] in:

[0023] 1. Workbench; 2. Carrier mechanism; 3. Film sponge mechanism; 4. Film sponge; 5. Plastic part; 21. Bottom plate; 22. First linear module; 23. Film sponge carrier assembly; 24. Plastic part carrier assembly; 25. Auxiliary guide rail; 231. Contour carrier; 232. Nozzle; 100. Positioning groove; 101. Raised portion; 102. Blowing hole; 103. First photoelectric sensor; 241. Contour positioning assembly; 242. Vacuum suction cup assembly; 104. Positioning column; 105. Guide plate; 106. Second photoelectric sensor; 31. Support frame; 32. Second linear module; 33. Mounting plate; 34. Third linear module; 35. Fixing plate; 36. Detection assembly; 37. Film sponge assembly; 361. Camera; 362. Light source; 371. Rotating motor; 372. Rotating platform; 373. Contour surface; 374. Suction nozzle. DETAILED DESCRIPTION

[0024] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific embodiments of the present invention are described in detail below with reference to the accompanying drawings.

[0025] like Figure 1 As shown, an embodiment of the present application provides a path-type corner film sponge sticking device, including a workbench 1, a carrier mechanism 2 for positioning the film sponge 4 and the plastic part 5, and a film sponge sticking mechanism 3 for sticking the film sponge 4 to the corner of the plastic part 5. The carrier mechanism 2 and the film sponge sticking mechanism 3 are installed on the workbench 1, and the film sponge sticking mechanism 3 is located on one side of the carrier mechanism 2.

[0026] like Figure 2 and Figure 3 As shown, the film sponge mechanism 3 includes a support frame 31, a second linear module 32 moving along the X-axis direction, a mounting plate 33, a third linear module 34 moving along the Z-axis direction, a fixed plate 35, a detection component 36 and a film sponge component 37. The second linear module 32 is installed on the support frame 31, and the driving end of the second linear module 32 is connected to the mounting plate 33. The third linear module 34 and the detection component 36 are installed on the mounting plate 33. The driving end of the third linear module 34 is connected to the fixed plate 35. The film sponge component 37 is horizontally installed on the fixed plate 35. The film sponge component 37 includes a rotating motor 371 and a rotating platform 372. The driving end of the rotating motor 371 is connected to the rotating platform 372. The bottom of the rotating platform 372 is provided with a contouring surface 373, and the contouring surface 373 is provided with a suction nozzle 374 for sucking the film sponge 4 onto the contouring surface 373.

[0027] Specifically, the film sponge 4 is manually placed on the film sponge carrier assembly 23 of the carrier mechanism 2, and the plastic part 5 is placed on the plastic part carrier assembly 24 of the carrier mechanism 2. The first linear module 22 of the carrier mechanism 2 drives the bottom plate 21 to drive the film sponge 4 and the plastic part 5 to move along the Y-axis direction to the bottom of the film sponge assembly 37. The second linear module 32 drives the mounting plate 33 to drive the third linear module 34 to move along the X-axis direction to just above the film sponge carrier assembly 23 of the carrier mechanism 2. The third linear module 34 drives the fixing plate 35 to drive the film sponge assembly 37 to move downward, so that the suction nozzle 374 on the contoured surface 373 of the rotating platform 372 sucks the film sponge 4. After suction, the third linear module 34 drives the film sponge assembly 37 and the film sponge 4 upward. The second linear module 32 drives the film sponge assembly 37 to move the film sponge 4 horizontally above the corner of the plastic part 5. The third linear module 34 drives the rotary motor 371 and the rotary platform 372 to move the film sponge 4 downward. The rotary motor 371 drives the rotary platform 372 to rotate the film sponge 4, first attaching the film sponge 4 to the side end of the plastic part 5 and keeping it static and pressure-maintaining. Then, the rotary motor 371 drives the rotary platform 372 to rotate the film sponge 4 to attach it to the upper surface of the plastic part 5 and keep it static and pressure-maintaining, so that the film sponge 4 is attached to the corner of the plastic part 5. During the bonding process, the rotary platform 372 does not exert pressure on the film sponge 4 at the corner. After bonding, the inspection component 36 takes photos of the bonded parts to ensure the bonding quality.

[0028] In the above structure, the rotating motor 371 and the rotating platform 372 cooperate to attach the film sponge 4 to the corner of the plastic part 5. During the attachment process, the film sponge 4 at the corner is not subjected to pressure, effectively preventing the plastic film on the film sponge 4 from warping. This path-type corner film sponge attachment device uses a multi-axis module linkage attachment method, which not only improves the attachment efficiency, but also enhances the stability of the attachment between the film sponge 4 and the plastic part 5, reducing the rework rate.

[0029] like Figure 4As shown, in one embodiment, the carrier mechanism 2 of the path-type corner film sponge device includes a base plate 21, a first linear module 22 that moves along the Y-axis direction, a film sponge carrier assembly 23, and a plastic part carrier assembly 24. The first linear module 22 is installed on the workbench 1, and the driving end of the first linear module 22 is connected to the base plate 21. The two ends of the base plate 21 are slidably engaged with the workbench 1 through auxiliary guide rails 25. The film sponge carrier assembly 23 and the plastic part carrier assembly 24 are installed on the base plate 21. When the film sponge 4 and the plastic part 5 are placed on the film sponge carrier assembly 23 and the plastic part carrier assembly 24 respectively, the first linear module 22 drives the base plate 21 to drive the film sponge carrier assembly 23 and the plastic part carrier assembly 24 to move along the Y-axis, thereby driving the film sponge 4 and the plastic part 5 to move. This setting facilitates driving the film sponge carrier assembly 23 and the plastic part carrier assembly 24 to load the film sponge 4 and the plastic part 5, and also facilitates driving the film sponge carrier assembly 23 and the plastic part carrier assembly 24 to move the film sponge 4 and the plastic part 5 horizontally to the bottom of the film sponge assembly 37, so as to facilitate the film sponge assembly 37 to perform the bonding operation.

[0030] like Figure 5 As shown, in one embodiment, the film sponge carrier assembly 23 of the path-type corner film sponge device includes a contoured carrier 231 and a nozzle 232. The contoured carrier 231 is provided with a positioning groove 100 for positioning the film sponge 4. The positioning groove 100 is provided with a plurality of protrusions 101 and a plurality of blowing holes 102 in an array. The nozzle 232 is installed below the contoured carrier 231 and is connected to the plurality of blowing holes 102. The nozzle 232 blows air onto the film sponge 4 through the blowing holes 102. The positioning groove 100 is provided with a plurality of protrusions 101 and a plurality of blowing holes 102 in an array. Placing the adhesive layer of the thin film sponge 4 on the multiple raised portions 101 of the positioning groove 100 reduces the contact area between the adhesive layer of the thin film sponge 4 and the contour carrier 231. When the suction nozzle 374 of the rotating platform 372 sucks the thin film sponge 4, the nozzle 232 blows air into the blowing holes 102, and the blowing holes 102 blow air into the thin film sponge 4. This arrangement greatly improves the efficiency of the rotating platform 372 in sucking the thin film sponge 4.

[0031] like Figure 5 As shown, in one embodiment, the contoured carrier and several raised portions of the path-type corner-attaching thin film sponge device are all made of Teflon material. Teflon is a non-adhesive material. When the adhesive layer of the thin film sponge 4 is placed on the raised portion 101, the Teflon material acts as a non-adhesive agent on the sponge, improving the efficiency of the thin film sponge 4 being separated from the contoured carrier 231.

[0032] like Figure 4As shown, in one embodiment, a first photoelectric sensor 103 is provided in the positioning groove 100 of the path-type corner film sponge device for detecting whether the film sponge 4 is properly placed. The first photoelectric sensor 103 is convenient for detecting whether the film sponge 4 is properly placed. If not, an alarm signal is promptly issued to remind the staff to take action.

[0033] like Figure 4 As shown, in one embodiment, the plastic part carrier assembly 24 of the path-type corner film sponge device includes a contour positioning assembly 241 for positioning the plastic part 5 and a vacuum suction cup assembly 242 for sucking the plastic part 5. The contour positioning assembly 241 includes two positioning posts 104 for positioning the plastic part 5 and a plurality of guide plates 105 for guiding the plastic part 5. When the plastic part 5 is placed on the contour positioning assembly 241, the positioning posts 104 extend into the positioning holes of the plastic part 5, and the five guide plates 105 guide the various parts of the plastic part 5. The vacuum suction cup assembly 242 is located between the five guide plates 105 and sucks the plastic part 5. This arrangement facilitates the secure fixing of the plastic part 5 on the contour positioning assembly 241.

[0034] like Figure 4 As shown, in one embodiment, the plastic part carrier assembly 24 of the path-type corner film sponge sticking device further includes a second photoelectric sensor 106, which is used to detect whether the plastic part 5 is placed on the contour positioning assembly 241. The second photoelectric sensor 106 is provided to facilitate detection of whether the plastic part 5 is properly placed. If not, the second photoelectric sensor 106 promptly issues an alarm signal to alert staff to take corrective action.

[0035] like Figure 2 As shown, in one embodiment, the detection component 36 of the path-type corner film sponge lamination device includes a camera 361 and a light source 362. The camera 361 is located directly above the light source 362. The camera 361 takes photos of the lamination area between the film sponge 4 and the plastic part 5 to detect the position, while the light source 362 illuminates the camera 361. This configuration ensures the lamination quality between the film sponge 4 and the plastic part 5.

[0036] The above-described embodiments merely represent several implementations of the present invention. While the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the utility model patent. It should be noted that a person skilled in the art would be able to make various modifications and improvements without departing from the concept of the present invention, and these modifications and improvements fall within the scope of protection of the present invention. Therefore, the scope of protection of the present utility model patent shall be determined by the appended claims.

Claims

1. A path-type corner film sponge device, characterized in that: The invention comprises a workbench (1), a carrier mechanism (2) for positioning a thin film sponge (4) and a plastic part (5), and a thin film sponge sticking mechanism (3) for sticking the thin film sponge (4) to the corner of the plastic part (5). The carrier mechanism (2) and the thin film sponge sticking mechanism (3) are installed on the workbench (1), and the thin film sponge sticking mechanism (3) is located on one side of the carrier mechanism (2). The film sponge sticking mechanism (3) comprises a support frame (31), a second linear module (32) moving along the X-axis direction, a mounting plate (33), a third linear module (34) moving along the Z-axis direction, a fixing plate (35), a detection component (36) and a film sponge sticking component (37), wherein the second linear module (32) is mounted on the support frame (31), a driving end of the second linear module (32) is connected to the mounting plate (33), and the third linear module (34) and the detection component (36) are mounted on the mounting plate (33). The driving end of the third linear module (34) is connected to the fixed plate (35), and the film sponge assembly (37) is horizontally installed on the fixed plate (35). The film sponge assembly (37) includes a rotating motor (371) and a rotating platform (372). The driving end of the rotating motor (371) is connected to the rotating platform (372). The bottom of the rotating platform (372) is provided with a contouring surface (373), and the contouring surface (373) is provided with a suction nozzle (374) for sucking the film sponge (4) onto the contouring surface (373).

2. The path-type corner film sponge device according to claim 1, characterized in that: The carrier mechanism (2) comprises a base plate (21), a first linear module (22) moving along the Y-axis direction, a thin film sponge carrier assembly (23) and a plastic part carrier assembly (24); the first linear module (22) is mounted on the workbench (1); a driving end of the first linear module (22) is connected to the base plate (21); both ends of the base plate (21) are slidably matched with the workbench (1) via auxiliary guide rails (25); and the thin film sponge carrier assembly (23) and the plastic part carrier assembly (24) are mounted on the base plate (21).

3. The path-type corner film sponge device according to claim 2, characterized in that: The thin film sponge carrier assembly (23) includes a contour carrier (231) and a nozzle (232). The contour carrier (231) is provided with a positioning groove (100) for positioning the thin film sponge (4). A plurality of protrusions (101) are arranged in an array along the inner edge of the positioning groove (100). A plurality of blowing holes (102) are arranged between the plurality of protrusions (101). The nozzle (232) is installed below the contour carrier (231) and is connected to the plurality of blowing holes (102). The nozzle (232) performs a blowing operation on the thin film sponge (4) through the blowing holes (102).

4. The path-type corner film sponge device according to claim 3, characterized in that: The contoured carrier and the plurality of protrusions are all made of Teflon material.

5. The path-type corner film sponge device according to claim 3, characterized in that: A first photoelectric sensor (103) is provided in the positioning groove (100) for detecting whether the thin film sponge (4) is placed in place.

6. The path-type corner film sponge device according to claim 2, characterized in that: The plastic part carrier assembly (24) comprises a contour positioning assembly (241) for positioning the plastic part (5) and a vacuum suction cup assembly (242) for sucking the plastic part (5); the contour positioning assembly (241) comprises two positioning columns (104) for positioning the plastic part (5) and a plurality of guide plates (105) for guiding the plastic part (5).

7. The path-type corner film sponge device according to claim 6, characterized in that: The plastic part carrier assembly (24) further comprises a second photoelectric sensor (106), and the second photoelectric sensor (106) is used to detect whether the plastic part (5) is placed on the contour positioning assembly (241).

8. The path-type corner film sponge device according to claim 1, characterized in that: The detection component (36) includes a camera (361) and a light source (362), and the camera (361) is located directly above the light source (362).

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