Workpiece appearance detection equipment
By designing the workpiece appearance detection equipment for flip plates and rotating components, automatic flip and continuous detection of the workpiece are realized, the problem of low detection efficiency in the prior art is solved, and the detection efficiency and accuracy are improved.
Patent Information
- Application Number
- CN202422618276.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-29
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2034-10-29
AI Technical Summary
Existing workpiece inspection equipment requires multiple adjustments to the placement form to complete the inspection surface of the workpiece, resulting in low detection efficiency.
A workpiece appearance detection device is designed, using a flip plate and a rotating component to realize automatic flip of the workpiece, combined with a lifting module and a translation module, automatic detection of the first and second detection surfaces of the workpiece is realized, and the two detection surfaces of the workpiece are continuously detected by the detection element.
Automatic detection of the first and second detection surfaces of the workpiece is realized, eliminating the process of repeated adjustment of the placement form, improving the detection efficiency and improving the detection accuracy.
Smart Images
Figure CN223213255U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of detection equipment, in particular to a workpiece appearance detection device. Background Art
[0002] In the production and processing of electronic products, the precision requirements for plate-shaped workpieces are becoming increasingly higher. Basic requirements such as surface flatness are usually required. Some workpieces with higher requirements also require testing of specular reflection and diffuse reflection.
[0003] Therefore, after the workpiece is processed, the inspection surface of the workpiece will be inspected by the inspection equipment. Figure 1 Currently, there is a plate-shaped workpiece having a first detection surface 101 and a second detection surface 102. The first detection surface 101 and the second detection surface 102 have the same detection items, so they can be inspected by the same detection equipment. However, when inspecting the workpiece currently, the first detection surface 101 of the workpiece is usually inspected first, and then the arrangement of the workpiece is changed, and then the second detection surface 102 is inspected, resulting in low inspection efficiency. Utility Model Content
[0004] In order to solve the problem that during the workpiece inspection process, the placement form needs to be adjusted multiple times to complete the inspection of all inspection surfaces of the workpiece, resulting in low inspection efficiency, the utility model provides a workpiece appearance inspection device.
[0005] The utility model provides a workpiece appearance detection device, which adopts the following technical solutions:
[0006] A workpiece appearance inspection device includes a base, a conveying module is provided on the base, a bottom plate is provided on the conveying module, a fixed seat is provided on the bottom plate, a flip plate is provided on one side of the fixed seat, a rotating assembly connected to the flip plate is provided on the fixed seat, a mounting frame is provided on the base, a lifting module is provided on the mounting frame, and a detection element is provided on the moving end of the lifting module.
[0007] In a specific possible implementation scheme, the rotating assembly includes a rotating shaft and a motor, the rotating shaft is arranged on one side of the fixed seat, the motor is arranged on the side wall of the fixed seat, the rotating shaft is connected to the output shaft of the motor through the fixed seat, and the flip plate is connected to the rotating shaft.
[0008] In a specific possible implementation manner, a rib is provided on the flip plate.
[0009] In a specific possible implementation manner, a clearance groove is provided on the flip plate.
[0010] In a specific possible implementation scheme, a mounting hole is provided on the flip plate, and a suction cup is provided in the mounting hole.
[0011] In a specific possible implementation scheme, a translation module is provided on a side of the mounting frame facing the conveying module, and the lifting module is provided at a moving end of the translation module.
[0012] In a specific possible implementation scheme, an adjustment component is provided between the detection element and the lifting module.
[0013] In a specific feasible implementation scheme, the adjustment component includes a slide rail and a sliding plate, the movable end of the lifting module is provided with a fixed plate, the slide rail is arranged on the fixed plate, the sliding plate is arranged on the slide rail, a fixed block is provided on the fixed plate, an adjustment screw is threadedly connected to the fixed block, one end of the adjustment screw is connected to the sliding plate, a mounting plate is provided on the sliding plate, an adjustment hole is opened on the sliding plate, an adjustment screw is provided in the adjustment hole, the adjustment screw is connected to the mounting plate, and the detection element is arranged on the mounting plate.
[0014] In a specific possible implementation scheme, the conveying modules are provided with at least two groups, each group of the conveying modules is provided with the base plate, each base plate is provided with the fixing seat, and each fixing seat is connected to the flip plate and the rotating assembly.
[0015] In a specific possible implementation manner, a static elimination element is provided on the side of the mounting frame facing the conveying module.
[0016] In summary, the present invention has at least one of the following beneficial technical effects:
[0017] 1. After the workpiece is placed on the flip plate, the detection element inspects the first inspection surface of the workpiece. The rotating assembly drives the flip plate to rotate, so that the second inspection surface of the workpiece faces the detection end of the detection element, thereby automatically inspecting the second inspection surface of the workpiece. The workpiece can automatically inspect the first and second inspection surfaces, eliminating the need to repeatedly adjust the placement and inspection process, thereby improving workpiece inspection efficiency.
[0018] 2. The ribs allow the workpiece to be accurately positioned on the flip plate, improving the detection accuracy of the detection element. After the workpiece is placed on the flip plate, the suction cup attracts the workpiece, improving the stability of the flip plate when turning the workpiece, making it easier for the detection element to detect the second detection surface of the workpiece. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a structural diagram of the workpiece.
[0020] Figure 2It is a schematic diagram of the overall structure of the workpiece appearance inspection equipment.
[0021] Figure 3 It is a schematic diagram showing the structure of the rotating component.
[0022] Figure 4 It is a schematic diagram showing the structure of the regulating component.
[0023] Explanation of the accompanying drawings: 101, first detection surface; 102, second detection surface; 1, base; 2, conveying module; 3, bottom plate; 4, fixed seat; 5, rotating assembly; 51, rotating shaft; 52, motor; 6, flip plate; 7, adjustment assembly; 71, slide rail; 72, sliding plate; 8, mounting frame; 9, translation module; 10, lifting module; 11, detection element; 12, suction cup; 13, side guard; 14, clearance groove; 15, fixing plate; 16, mounting plate; 17, adjusting screw; 18, fixing block; 19, adjustment hole; 20, static removal element. DETAILED DESCRIPTION
[0024] The following is combined with Figure 2-4 The utility model is described in further detail.
[0025] Reference Figure 2 The workpiece appearance inspection device includes a base 1, on which are fixed two conveying modules 2, each of which is fixed with a bottom plate 3. The conveying modules 2 are capable of driving the bottom plate 3 to move horizontally along the width direction of the base 1. The conveying modules 2 are specifically electric cylinders, and in some other embodiments, they can also be rodless cylinders or other components capable of driving the bottom plate 3 to move horizontally.
[0026] Since the structure of the bottom plate 3 is the same, we will use one bottom plate 3 as an example for the following description. A fixed base 4 is fixed to one end of the bottom plate 3. A flip plate 6 is provided on one side of the fixed base 4. A rotating assembly 5 is provided on the side of the fixed base 4 away from the flip plate 6. The rotating assembly 5 passes through the fixed base 4 and is connected to the flip plate 6. The rotating assembly 5 can drive the flip plate 6 to flip.
[0027] Reference Figure 3 The rotating assembly 5 includes a rotating shaft 51 and a motor 52. The rotating shaft 51 is disposed on the side of the fixed base 4 facing the flip plate 6. The circumferential surface of the rotating shaft 51 is fixedly connected to the side wall of the flip plate 6. One end of the rotating shaft 51 extends into the fixed base 4. The motor 52 is fixed to the side of the fixed base 4 away from the flip plate 6. The output shaft of the motor 52 extends into the fixed base 4 and is coaxially fixedly connected to the rotating shaft 51. The operation of the motor 52 drives the rotating shaft 51 to rotate, thereby driving the flip plate 6 to rotate about the axis of the rotating shaft 51, thereby achieving the flipping of the flip plate 6.
[0028] Reference Figure 2 and Figure 3In the initial state, the flip plate 6 is horizontal. When a workpiece is placed on the flip plate 6, the first inspection surface 101 of the workpiece faces upward, facilitating inspection of the first inspection surface 101. After inspection of the first inspection surface 101 is completed, the flip plate 6 is driven by the motor 52 to flip 90° and assume a vertical state. The workpiece is also flipped 90° and assumes a vertical state. The second inspection surface 102 of the workpiece faces upward, facilitating inspection of the second inspection surface 102 of the workpiece.
[0029] Reference Figure 2 and Figure 4 A mounting frame 8 is fixed on the base 1. A translation module 9 and a lifting module 10 are provided on the side of the mounting frame 8 facing the flip plate 6. The lifting module 10 is provided at the moving end of the translation module 9. An adjustment component 7 is provided on the side of the lifting module 10 facing the flip plate 6. A detection element 11 is connected to the adjustment component 7. The translation module 9 is arranged along the length direction of the base 1, so that when the translation module 9 is driven to translate the lifting module 10 along the length direction of the base 1, the detection range of the detection element 11 completely covers the two flip plates 6. The translation module 9 and the lifting module 10 are specifically electric cylinders. In some other embodiments, they can also be rodless cylinders or other components that can achieve linear movement. The detection element 11 is a component that can detect the contour and size of the workpiece, such as a contour scanner, a CCD camera, or a 3D scanner.
[0030] Reference Figure 2 and Figure 4 Initially, the lifting module 10 is at one end of the translation module 9, and the detection element 11 is at the bottom of the lifting module 10. The translation module 9 drives the lifting module 10 toward the other end of the translation module 9, allowing the detection element 11 to inspect the workpieces on the two flip plates 6. After the workpieces are rotated 90°, the lifting module 10 drives the detection element 11 to the top of the lifting module 10. The detection element 11 is above the workpiece. While the translation module 9 drives the lifting module 10 back to its original position, the detection element 11 inspects the second inspection surface 102 of the workpiece.
[0031] Reference Figure 3 The flip plate 6 is provided with mounting holes, each of which is equipped with a plurality of suction cups 12. When a workpiece is placed on the flip plate 6, the suction cups 12 attract the workpiece, keeping it in close contact with the flip plate 6. This improves the stability of the connection between the workpiece and the flip plate 6 and prevents the workpiece from falling off the flip plate 6 during the flipping process. A rib 13 is fixed to the top surface of the flip plate 6. When the workpiece is placed on the flip plate 6, the sidewalls of the workpiece abut against the sidewalls of the rib 13. The rib 13 positions the workpiece on the flip plate 6, improving the accuracy of workpiece inspection. Furthermore, the friction between the sidewalls of the workpiece and the rib 13 prevents the workpiece from falling off the flip plate 6 during flipping, thereby improving the stability of the workpiece during flipping.
[0032] Reference Figure 3 A clearance groove 14 is provided on the flip plate 6 to facilitate the removal of the workpiece from the flip plate 6 after the workpiece is inspected.
[0033] Reference Figure 4 The adjustment assembly 7 between the lifting module 10 and the detection element 11 includes a slide rail 71 and a sliding plate 72. The movable end of the lifting module 10 is fixed with a fixed plate 15. The slide rail 71 is vertically fixed to the fixed plate 15. The sliding plate 72 is mounted on the slide rail 71 and can be vertically raised and lowered along the slide rail 71. The bottom surface of the sliding plate 72 is provided with a mounting plate 16, and the detection element 11 is mounted on the side wall of the mounting plate 16.
[0034] Reference Figure 4 A fixing block 18 is fixed to the top of the fixing plate 15. An adjusting screw 17 is threadedly connected to the fixing block 18. The bottom end of the adjusting screw 17 is connected to the sliding plate 72. The adjusting screw 17 can rotate independently of the sliding plate 72. Rotating the adjusting screw 17 causes the adjusting screw 17 to rotate relative to the fixing block 18. At this time, the adjusting screw 17 drives the sliding plate 72 up and down, thereby adjusting the height of the detection element 11.
[0035] Reference Figure 4 The sliding plate 72 is provided with an adjustment hole 19, which contains an adjustment screw. The adjustment screw passes through the adjustment hole 19 and is threadedly connected to the mounting plate 16. By loosening the adjustment screw, the mounting plate 16 is suspended on the sliding plate 72, blocked by the adjustment screw. Pushing or pulling the mounting plate 16 can move the mounting plate 16 closer to or further away from the lifting module 10. By tightening the adjustment screw, the mounting plate 16 is fixed to the bottom surface of the sliding plate 72, thereby positioning the detection element 11.
[0036] Reference Figure 2 A static elimination element 20 is provided on the side of the mounting frame 8 facing the conveying module 2. The static elimination element 20 can be an ion wind rod or an ion blower or other element for eliminating static electricity.
[0037] The working process of the embodiment of the present utility model is as follows: first, place the workpiece on a flip plate 6, start the conveying module 2, the conveying module 2 conveys the workpiece to the bottom of the detection element 11, and the translation module 9 drives the detection element 11 to translate and detect the first detection surface 101 of the workpiece. During the workpiece conveying and subsequent detection process of the conveying module 2, the workpiece can be placed on another flip plate 6 and conveyed to the detection element 11 through the conveying module 2. The detection element 11 first detects the first detection surface 101 of the workpiece delivered first, and after the rotating component 5 completes the flipping of the workpiece, it detects the second detection surface 102. After the detection is completed, the workpiece is flipped, reset and sent out to facilitate the replacement of the workpiece, and the lifting module 10 is reset; at the same time, the detection element 11 moves to the component delivered later to detect the first detection surface 101 and the second detection surface 102, and the detection of all workpieces is cyclically performed.
[0038] The above are all preferred embodiments of the present invention, and are not intended to limit the scope of protection of the present invention. Therefore, any equivalent changes made based on the structure, shape, and principle of the present invention should be included in the scope of protection of the present invention.
Claims
1. A workpiece appearance inspection device, characterized in that: The invention comprises a base (1), wherein a conveying module (2) is provided on the base (1), a bottom plate (3) is provided on the conveying module (2), a fixing seat (4) is provided on the bottom plate (3), a flip plate (6) is provided on one side of the fixing seat (4), a rotating assembly (5) connected to the flip plate (6) is provided on the fixing seat (4), a mounting frame (8) is provided on the base (1), a lifting module (10) is provided on the mounting frame (8), and a detection element (11) is provided at the movable end of the lifting module (10).
2. The workpiece appearance inspection device according to claim 1, characterized in that: The rotating assembly (5) comprises a rotating shaft (51) and a motor (52); the rotating shaft (51) is arranged on one side of the fixing seat (4); the motor (52) is arranged on a side wall of the fixing seat (4); the rotating shaft (51) is connected to an output shaft of the motor (52) via the fixing seat (4); and the flip plate (6) is connected to the rotating shaft (51).
3. The workpiece appearance inspection device according to claim 1, characterized in that: The turnover plate (6) is provided with a retaining edge (13).
4. The workpiece appearance inspection device according to claim 1, characterized in that: The turnover plate (6) is provided with a clearance groove (14).
5. The workpiece appearance inspection device according to claim 1, characterized in that: A mounting hole is provided on the flip plate (6), and a suction cup (12) is provided in the mounting hole.
6. The workpiece appearance inspection device according to claim 1, characterized in that: A translation module (9) is provided on a side of the mounting frame (8) facing the conveying module (2), and the lifting module (10) is arranged at the moving end of the translation module (9).
7. The workpiece appearance inspection device according to claim 1, characterized in that: An adjustment component (7) is provided between the detection element (11) and the lifting module (10).
8. The workpiece appearance inspection device according to claim 7, characterized in that: The adjustment assembly (7) includes a slide rail (71) and a sliding plate (72). The movable end of the lifting module (10) is provided with a fixed plate (15). The slide rail (71) is arranged on the fixed plate (15). The sliding plate (72) is arranged on the slide rail (71). The fixed plate (15) is provided with a fixed block (18). The fixed block (18) is threadedly connected with an adjustment screw (17). One end of the adjustment screw (17) is connected to the sliding plate (72). The sliding plate (72) is provided with a mounting plate (16). The sliding plate (72) is provided with an adjustment hole (19). An adjustment screw is provided in the adjustment hole (19). The adjustment screw is connected to the mounting plate (16). The detection element (11) is provided on the mounting plate (16).
9. The workpiece appearance inspection device according to claim 1, characterized in that: The conveying modules (2) are provided with at least two groups, each group of the conveying modules (2) is provided with the base plate (3), each base plate (3) is provided with the fixing seat (4), and each fixing seat (4) is connected to the flip plate (6) and the rotating assembly (5).
10. The workpiece appearance inspection device according to claim 1, characterized in that: A static-eliminating element (20) is provided on the side of the mounting frame (8) facing the conveying module (2).