Automatic deviation rectifying device for high-speed laminating machine
By designing an automatic deviation correction device, using motor drive and hydraulic rod to adjust the position of the rollers, the problem of uneven side of the film of the high-speed coating machine is solved, rapid disassembly and installation is achieved, and production efficiency is improved.
Patent Information
- Application Number
- CN202421777371.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-25
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2034-07-25
AI Technical Summary
The problem of uneven film sides of the high-speed membrane coating machine during the production process leads to difficult to ensure the coating unevenness and accuracy, and the deviation correction device needs to be frequently maintained or replaced.
An automatic deviation correction device including a machine tool, a fixed block, a connecting block, an automatic deviation correction assembly and a loading assembly is designed. The position of the roller is adjusted through the motor drive and the hydraulic rod to achieve automatic deviation correction of the film, and facilitate rapid disassembly and installation through simplified structural design.
It significantly reduces the downtime and maintenance time of the equipment, reduces operation difficulty, improves production efficiency, and simplifies the replacement process of the deviation correction device.
Smart Images

Figure CN223213477U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automatic deviation-correcting devices, in particular to an automatic deviation-correcting device for a high-speed laminating machine. Background Art
[0002] The background technology behind automatic deviation-correcting devices for high-speed laminating machines primarily addresses the problem of correcting uneven film edges during the laminating process. Laminating machines are a type of extrusion molding machine, offering advantages such as high automation, ease of operation, and high production speeds. However, during film production, uneven film edges can occur. Laminating is achieved by weaving a warp fabric made of polypropylene or low-pressure polyethylene through a special process, then applying a 0.04 cm thick high-pressure polyethylene electrostatic film layer to the surface.
[0003] With the development of the modern packaging industry, high-speed laminating machines are widely used in the coating process of various films. In order to ensure the uniformity and accuracy of film coating, laminating machines usually need to be equipped with a correction device to correct the running trajectory of the film. Due to the diversity of production environments and the long-term use of mechanical equipment, the correction device may need frequent maintenance or replacement. Therefore, we propose an automatic correction device for high-speed laminating machines to solve this problem. Utility Model Content
[0004] The purpose of the utility model is to provide an automatic deviation-correcting device for a high-speed laminating machine to solve the problems raised in the above-mentioned background technology.
[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:
[0006] The cam is fixedly mounted on the top end of the machine tool, and the cam is fixedly mounted on the bottom end of the cam, and the cam is fixedly mounted on both sides of the machine tool. A right handle and a left handle are rotatably mounted on the connecting block, and a limiting plate is fixedly mounted on one side of the right handle and the left handle. A pressure rod is slidably mounted on both sides of the machine tool, and a cross plate is fixedly mounted on both sides of the pressure rod, and a plug rod is fixedly mounted on one side of the cross plate. A spring 2 is fixedly mounted on one side of the plug rod, and a spring 1 is fixedly mounted on one side of the plug rod. The spring 2 and the spring 1 are both fixedly mounted in the machine tool, and a limiting circular hole matching the plug rod is provided on the limiting plate, and a threaded handle is fixedly mounted on the side close to the left and right handles, and a limiting ring is threaded on the threaded handle. An automatic deviation correction component is provided on the top of the fixed block, and a feeding component is provided on one side of the machine tool.
[0007] Preferably, the automatic correction component includes: two mounting plates and motor three, the motor three is fixedly mounted in the fixed block, the output end of the motor three is fixedly mounted with a connecting rod, the connecting rod is fixedly mounted with two gears one, and a roller two is rotatably mounted between the two mounting plates, gear two is fixedly mounted on both sides of the roller two, the bottom of the gear two is meshed with the top of the gear one, and the gear two is fixedly mounted with a fixed plate, a universal joint is fixedly mounted on one side of the fixed plate, and a connecting plate is fixedly mounted on one side of the universal joint. Two hydraulic rods are fixedly mounted on the fixed block, the output end of the hydraulic rod is fixedly mounted with a fixed seat, a conical roller is rotatably mounted in the fixed seat, the connecting plate is fixedly connected to one side of the conical roller, two vertical plates are fixedly mounted on the top of the fixed block, and roller one is rotatably mounted between the two vertical plates, one side of the vertical plate is fixedly mounted with motor two, and the output end of the motor two is fixedly connected to roller one.
[0008] Preferably, the loading assembly includes: two transmission rollers and a rotating rod, two baffles are integrally formed on one side of the machine tool, a gear rod is fixedly installed between the two baffles, the rotating rod is fixedly installed between the two baffles, two vertical blocks are fixedly installed on the top of the machine tool, the two transmission rollers are rotatably installed between the two vertical blocks, one of the vertical blocks is fixedly installed with a motor 1, the output end of the motor 1 is fixedly connected to one of the transmission rollers, two gears 3 are fixedly installed on one side of the two transmission rollers, the gear 3 is rotatably installed in the other vertical block, and the two gears 3 are meshed with each other.
[0009] Preferably, the machine tool is provided with a sliding pressure groove matching the pressure rod, cross plate and spring 1, the pressure rod, cross plate and spring 1 are all slidably installed in the sliding pressure groove, the spring 2 and spring 1 are both fixedly installed in the sliding pressure groove, the top of the machine tool is provided with a limiting groove matching the fixed block, and sliding square grooves matching the connecting block are provided on both sides of the machine tool.
[0010] Preferably, the fixed block is provided with a fixing groove matching the motor three, the fixed block is provided with a rotating groove matching the two gears one and the connecting rod, the top of the fixed block is provided with a mounting groove matching the hydraulic rod, and the top of the machine tool is provided with a square groove matching the fixed seat.
[0011] Preferably, one of the vertical blocks is provided with a mounting groove matching the motor one, both of the vertical blocks are provided with a rotation groove matching the transmission roller, and the other vertical block is provided with a rotation groove matching the two gears three.
[0012] Preferably, a bracket is fixedly installed at the bottom end of the machine tool, and the connecting block and the machine tool are both provided with swing grooves that match the limiting plate.
[0013] In the utility model, the automatic deviation-correcting device for a high-speed laminating machine can better feed the material by rotating the two transmission rollers. When the material passes through the top of the first roller and reaches the top of the second roller, when adjustment is needed, the second motor first drives the connecting rod to rotate, thereby driving the two gears to rotate, and the first gear drives the second gear to rotate, thereby driving the second roller to rotate, and at the same time drives the tapered roller to rotate through the cooperation of the universal joint. When the hydraulic rod is started, the hydraulic rod drives the fixed seat fixed at its output end to move, thereby adjusting the fixed seat and allowing the material to return to the correct path through the tapered roller.
[0014] In the present invention, the automatic deviation-correcting device for a high-speed laminating machine is configured to press the pressure rods on both sides of the machine tool, so that the pressure rods drive the two inserted rods fixed thereon to move together, thereby squeezing the first spring and the second spring, so that the first spring and the pressure rod are recovered into the machine tool, and the two first springs are separated from the limiting plates. The right handle is first rotated to drive the limiting plates to separate from the machine tool, and then the left handle is rotated to separate the left handle from the machine tool. The limiting ring is then rotated to connect the left handle to the thread, and then the fixed block and the connecting block are lifted.
[0015] The utility model has a reasonable structural design and can be quickly disassembled and installed through the cooperation of multiple structures, which greatly simplifies the replacement process of the correction device, significantly reduces the downtime maintenance time of the equipment, reduces the operation difficulty, and improves production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the three-dimensional structure of an automatic deviation-correcting device for a high-speed laminating machine proposed by the utility model;
[0017] Figure 2 This is a schematic diagram of the partial structure of an automatic deviation-correcting device for a high-speed laminating machine proposed by the utility model;
[0018] Figure 3 This is a partial structural cross-sectional diagram of an automatic deviation-correcting device for a high-speed laminating machine proposed by the utility model;
[0019] Figure 4 This is a schematic cross-sectional view of the partial structure of an automatic deviation-correcting device for a high-speed laminating machine proposed by the utility model;
[0020] Figure 5 The utility model provides a schematic cross-sectional view of the transmission roller structure of an automatic deviation-correcting device for a high-speed laminating machine.
[0021] In the figure: 1, machine tool; 2, baffle; 3, rotating rod; 4, gear lever; 5, bracket; 6, vertical block; 7, driving roller; 8, roller 1; 9, vertical plate; fixed block 10, fixed block; connecting block 11, connecting block; limiting ring 12, limiting ring; roller 2 13, roller 2; tapered roller 14, tapered roller; fixing seat 15, fixing seat; hydraulic rod 16, hydraulic rod; mounting plate 17, mounting plate; connecting rod 18, connecting rod; gear 1 19, Gear 1; Gear 2 20, Gear 2; Fixed plate 21, Fixed plate; Universal joint 22, Universal joint; Connecting plate 23, Connecting plate; Right handle 24, Right handle; Left handle 25, Left handle; Limit plate 26, Limit plate; Pressure rod 27, Pressure rod; Spring 1 28, Spring 1; Insert rod 29, Insert rod; Spring 2 30, Spring 2; Motor 1 31, Motor 1; Gear 3 32, Gear 3; Motor 2 33, Motor 2; Motor 3 34, Motor 3 DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0023] Reference Figure 1-5 An automatic deviation correction device for a high-speed laminating machine includes: a machine tool 1 and a fixed block 10, the fixed block 10 is movably abutted against the top of the machine tool 1, two connecting blocks 11 are fixedly installed on the bottom of the fixed block 10, the connecting blocks 11 are movably abutted against both sides of the machine tool 1, a right handle 24 and a left handle 25 are rotatably installed on the connecting block 11, and a limiting plate 26 is fixedly installed on one side of the right handle 24 and the left handle 25, a pressure rod 27 is slidably installed on both sides of the machine tool 1, and a horizontal plate is fixedly installed on both sides of the pressure rod 27. A plug rod 29 is fixedly installed on the side, a spring 2 30 is fixedly installed on one side of the plug rod 29, a spring 1 28 is fixedly installed on one side of the plug rod 29, spring 2 30 and spring 1 28 are both fixedly installed in the machine tool 1, a limiting circular hole matching the plug rod 29 is opened on the limiting plate 26, a threaded handle is fixedly installed on the side close to the left handle 25 and the right handle 24, a limiting ring 12 is threadedly connected to the threaded handle, an automatic correction component is provided on the top of the fixed block 10, and a feeding component is provided on one side of the machine tool 1.
[0024] In this embodiment, the automatic deviation correction component includes: two mounting plates 17 and motor three 34, motor three 34 is fixedly mounted in the fixed block 10, the output end of motor three 34 is fixedly mounted with a connecting rod 18, two gears 19 are fixedly mounted on the connecting rod 18, and roller two 13 is rotatably mounted between the two mounting plates 17. Gear two 20 is fixedly mounted on both sides of roller two 13, the bottom end of gear two 20 is meshed with the top end of gear one 19, and gear two 20 is fixedly mounted with a fixed disk 21, and one side of the fixed disk 21 is fixedly mounted with a gear. A connecting plate 23 is fixedly mounted on one side of the universal joint 22. Two hydraulic rods 16 are fixedly mounted on the fixed block 10. A fixed seat 15 is fixedly mounted on the output end of the hydraulic rod 16. A tapered roller 14 is rotatably mounted within the fixed seat 15. The connecting plate 23 is fixedly connected to one side of the tapered roller 14. Two vertical plates 9 are fixedly mounted on the top of the fixed block 10. Roller 1 8 is rotatably mounted between the two vertical plates 9. Motor 2 33 is fixedly mounted on one side of one of the vertical plates 9. The output end of motor 2 33 is fixedly connected to roller 1 8. Automatic deviation correction is achieved through motor drive and hydraulic rod adjustment.
[0025] In this embodiment, the loading assembly includes: two transmission rollers 7 and a rotating rod 3. Two baffles 2 are integrally formed on one side of the machine tool 1. A gear rod 4 is fixedly installed between the two baffles 2. The rotating rod 3 is fixedly installed between the two baffles 2. Two vertical blocks 6 are fixedly installed on the top of the machine tool 1. The two transmission rollers 7 are rotatably installed between the two vertical blocks 6. One of the vertical blocks 6 is fixedly installed with a motor 31. The output end of the motor 31 is fixedly connected to one of the transmission rollers 7. Two gears 32 are fixedly installed on one side of the two transmission rollers 7. The gear 32 is rotatably installed in the other vertical block 6. The two gears 32 are engaged with each other to realize automatic loading of materials.
[0026] In this embodiment, a sliding pressure groove matching the pressure rod 27, the cross plate and the spring 1 28 is provided on the machine tool 1. The pressure rod 27, the cross plate and the spring 1 28 are all slidably installed in the sliding pressure groove. The spring 2 30 and the spring 1 28 are both fixedly installed in the sliding pressure groove. A limiting groove matching the fixed block 10 is provided at the top of the machine tool 1. Sliding square grooves matching the connecting block 11 are provided on both sides of the machine tool 1 to ensure the correct installation and sliding of each component. A bracket 5 is fixedly installed at the bottom end of the machine tool 1. The connecting block 11 and the machine tool 1 are both provided with a swing groove matching the limiting plate 26 to support the entire device.
[0027] In this embodiment, a fixing groove matching the motor three 34 is provided on the fixed block 10, a rotating groove matching the two gears 19 and the connecting rod 18 is provided on the fixed block 10, a mounting groove matching the hydraulic rod 16 is provided on the top of the fixed block 10, and a square groove matching the fixed seat 15 is provided on the top of the machine tool 1 for better rotation. A mounting groove matching the motor one 31 is provided on one of the vertical blocks 6, and a rotating groove matching the transmission roller 7 is provided on both vertical blocks 6. A rotating groove matching the two gears three 32 is provided on the other vertical block 6 for better work.
[0028] In this embodiment, when in use, by placing the material on the rotating rod 3, the material is allowed to pass through the bottom end of the gear rod 4, and the material reaches the top of the machine tool 1. When the material passes between the two transmission rollers 7, the motor 1 31 drives one of the transmission rollers 7 to rotate, thereby driving the gear 3 32 fixed on one side thereof to rotate, thereby driving the other gear 3 32 to rotate, and allowing the two transmission rollers 7 to rotate, so as to better feed the material. When the material passes through the top of the roller 1 8 and reaches the top of the roller 2 13, when adjustment is needed, the motor 3 34 first drives the connecting rod 1 8 rotates, thereby driving the two gears 19 to rotate, and the gear 19 drives the gear 2 20 to rotate, thereby driving the roller 2 13 to rotate, and at the same time drives the tapered roller 14 to rotate through the cooperation of the universal joint 22, and then starts the hydraulic rod 16, which drives the fixed seat 15 fixed on its output end to move, thereby adjusting the fixed seat 15, and allowing the material to return to the correct path through the tapered roller 14. After use, when it needs to be disassembled, press the pressure rods 27 on both sides of the machine tool 1 to allow the pressure rods 27 to drive the fixed seat on it. The two inserted rods 29 installed move together to squeeze the spring 1 28 and the spring 2 30, so that the spring 1 28 and the pressure rod 27 are recovered into the machine tool 1, and the two springs 1 28 are separated from the limiting plate 26. First, turn the right handle 24 to allow the right handle 24 to drive the limiting plate 26 to separate from the machine tool 1, and then turn the left handle 25 to separate the left handle 25 from the machine tool 1. Then, by rotating the limiting ring 12, the limiting ring 12 connects the left handle 25 with the 2 thread, and then lift the fixing block 10 and the connecting block 11 to complete the disassembly and install. During installation, place the fixing block 10 and the connecting block 11 at the designated position at the top of the machine tool 1, then rotate the limiting ring 12 to release the restriction on the left handle 25 and the right handle 24, first rotate the left handle 25, then rotate the right handle 24, press the pressure rod 27, and let the right handle 24 and the left handle 25 drive the limiting plate 26 to the designated position on one side, then release the pressure rod 27, and the spring 1 28 and the spring 2 30 will return the pressure rod 27 to its original position, and let the insertion rod 29 be stuck in the top limiting circular hole opened on the limiting plate 26 to complete the installation.
[0029] The above describes in detail the automatic deviation-correcting device for a high-speed laminating machine provided by the present invention. This article uses specific examples to illustrate the principles and implementation methods of the present invention. The description of the above examples is intended only to facilitate understanding of the method and core concept of the present invention. It should be noted that those skilled in the art may make various improvements and modifications to the present invention without departing from the principles of the present invention, and such improvements and modifications also fall within the scope of protection of the claims of the present invention.
Claims
1. An automatic deviation-correcting device for a high-speed laminating machine, characterized in that: include: A machine tool (1) and a fixed block (10), wherein the fixed block (10) is movably abutted against the top of the machine tool (1), and two connecting blocks (11) are fixedly installed at the bottom of the fixed block (10), and the connecting blocks (11) are movably abutted against both sides of the machine tool (1), and a right handle (24) and a left handle (25) are rotatably installed on the connecting block (11), and a limiting plate (26) is fixedly installed on one side of the right handle (24) and the left handle (25), and a pressure rod (27) is slidably installed on both sides of the machine tool (1), and a horizontal plate is fixedly installed on both sides of the pressure rod (27), and a plug is fixedly installed on one side of the horizontal plate. Rod (29), a spring 2 (30) is fixedly installed on one side of the insertion rod (29), a spring 1 (28) is fixedly installed on one side of the insertion rod (29), the spring 2 (30) and the spring 1 (28) are both fixedly installed in the machine tool (1), a limiting circular hole matching the insertion rod (29) is opened on the limiting plate (26), a threaded handle is fixedly installed on the side close to the left handle (25) and the right handle (24), and a limiting ring (12) is threadedly connected to the threaded handle, an automatic correction component is provided on the top of the fixed block (10), and a feeding component is provided on one side of the machine tool (1).
2. The automatic deviation-correcting device for a high-speed laminating machine according to claim 1, characterized in that: The automatic deviation correction component includes: two mounting plates (17) and motor three (34), the motor three (34) is fixedly mounted in the fixed block (10), the output end of the motor three (34) is fixedly mounted with a connecting rod (18), two gears one (19) are fixedly mounted on the connecting rod (18), a roller two (13) is rotatably mounted between the two mounting plates (17), gear two (20) is fixedly mounted on both sides of the roller two (13), the bottom end of the gear two (20) is meshed with the top end of the gear one (19), the gear two (20) is fixedly mounted with a fixed plate (21), and a universal joint (21) is fixedly mounted on one side of the fixed plate (21). 2), a connecting plate (23) is fixedly mounted on one side of the universal joint (22), two hydraulic rods (16) are fixedly mounted on the fixed block (10), a fixed seat (15) is fixedly mounted on the output end of the hydraulic rod (16), a tapered roller (14) is rotatably mounted in the fixed seat (15), the connecting plate (23) is fixedly connected to one side of the tapered roller (14), two vertical plates (9) are fixedly mounted on the top of the fixed block (10), a roller 1 (8) is rotatably mounted between the two vertical plates (9), a motor 2 (33) is fixedly mounted on one side of one of the vertical plates (9), and the output end of the motor 2 (33) is fixedly connected to the roller 1 (8).
3. The automatic deviation-correcting device for a high-speed laminating machine according to claim 1, characterized in that: The feeding assembly comprises: two transmission rollers (7) and a rotating rod (3); two baffles (2) are integrally formed on one side of the machine tool (1); a baffle rod (4) is fixedly installed between the two baffles (2); the rotating rod (3) is fixedly installed between the two baffles (2); two vertical blocks (6) are fixedly installed on the top of the machine tool (1); the two transmission rollers (7) are rotatably installed between the two vertical blocks (6); a motor (31) is fixedly installed on one of the vertical blocks (6); the output end of the motor (31) is fixedly connected to one of the transmission rollers (7); two gears (32) are fixedly installed on one side of the two transmission rollers (7); the gears (32) are rotatably installed in the other vertical block (6), and the two gears (32) are meshed with each other.
4. The automatic deviation-correcting device for a high-speed laminating machine according to claim 1, characterized in that: The machine tool (1) is provided with a sliding pressure groove that matches the pressure rod (27), the cross plate and the spring one (28); the pressure rod (27), the cross plate and the spring one (28) are all slidably installed in the sliding pressure groove; the spring two (30) and the spring one (28) are both fixedly installed in the sliding pressure groove; the top of the machine tool (1) is provided with a limiting groove that matches the fixed block (10); and both sides of the machine tool (1) are provided with sliding square grooves that match the connecting block (11).
5. The automatic deviation-correcting device for a high-speed laminating machine according to claim 1, characterized in that: The fixed block (10) is provided with a fixing groove matching the motor three (34), the fixed block (10) is provided with a rotating groove matching the two gears one (19) and the connecting rod (18), the top of the fixed block (10) is provided with a mounting groove matching the hydraulic rod (16), and the top of the machine tool (1) is provided with a square groove matching the fixing seat (15).
6. The automatic deviation-correcting device for a high-speed laminating machine according to claim 3, characterized in that: One of the vertical blocks (6) is provided with a mounting groove that matches the motor one (31), both of the vertical blocks (6) are provided with a rotation groove that matches the transmission roller (7), and the other vertical block (6) is provided with a rotation groove that matches the two gear threes (32).
7. The automatic deviation-correcting device for a high-speed laminating machine according to claim 1, characterized in that: A bracket (5) is fixedly mounted on the bottom end of the machine tool (1), and a swing groove matching the limiting plate (26) is provided on both the connecting block (11) and the machine tool (1).