Gas-liquid separation device based on shale gas development

By designing the filter structure of the bearing plate, absorption block and diverter plate, combined with the cleaning structure, the low efficiency and equipment blockage of the shale gas-gas-liquid separation device are solved, and efficient and stable gas-liquid separation is achieved.

CN223214058UActive Publication Date: 2025-08-12CHENGDU YIYE ZHI TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422266881.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-18
Publication Date
2025-08-12
Estimated Expiration
2034-09-18

AI Technical Summary

Technical Problem

The existing shale gas-gas-liquid separation device has cumbersome treatment methods and requires multiple separations, which affects efficiency, and gas impurities cause equipment to be blocked, affecting stability.

Method used

A filter structure including a bearing plate, an absorbing block and a splitter plate is designed. The absorbing block guides the airflow through the micropore interface and absorbs moisture. Combined with the cleaning structure, the pressure plate swings through the shaft to clean the absorbing block, realizing self-cleaning.

Benefits of technology

Improves gas-liquid separation efficiency, avoids gas overflow, extends the life of the absorption block, reduces maintenance costs, and ensures equipment stability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The gas-liquid separation device based on shale gas development comprises a box body, a filtering structure is arranged in the box body, the filtering structure comprises a bearing plate fixedly connected to the interior of the box body, and absorption blocks are arranged on the two sides of the top of the bearing plate. An absorption block is arranged in the box body, the absorption block has elasticity and can guide airflow through the micropore interface, the absorption block can absorb moisture, and separation liquid located at the bottom of the bearing plate is stored in the box body. The internal filtering structure is arranged and comprises the bearing plate, the absorption block and the splitter plate, gas-liquid separation can be effectively carried out on shale gas, the absorption block can guide gas flow and absorb moisture in the gas flow by utilizing the elasticity and micropore interface design, the separation efficiency is improved, and meanwhile, the gas-liquid separation effect is improved. The bottom of the bearing plate extends into the separation liquid, so that the phenomenon of gas overflow is avoided, and the separation process is more thorough.
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Description

Technical Field

[0001] The utility model relates to the technical field of shale gas development, in particular to a gas-liquid separation device based on shale gas development. Background Art

[0002] Shale gas-liquid separation is an important link in the shale gas extraction and production process. It aims to effectively separate the gas and liquid in shale gas to improve the purity and utilization efficiency of shale gas. During the shale gas extraction process, due to the influence of various factors such as geological conditions and extraction technology, the produced shale gas often contains a certain amount of water and other impurities. If these liquid components directly enter the pipeline or equipment with the gas, it will not only reduce the calorific value and quality of the shale gas, but also cause corrosion and blockage to the pipeline and equipment, increasing maintenance costs and safety risks.

[0003] For example, the patent application number disclosed on the China Patent Network is: 201822277342.4, and the patent name is: A gas-liquid separation device based on shale gas development, comprising a vertical separator, a pipeline assembly and a buffer connected in sequence, the vertical separator comprising a gas-liquid inlet assembly arranged on the side wall, an exhaust port arranged on the top and a liquid discharge port arranged on the bottom, wherein the liquid discharge port is connected to the pipeline assembly; a first outlet and a second outlet are provided at the end of the pipeline assembly, and both the first outlet and the second outlet are connected to the buffer; a liquid collecting port and a gas collecting port are provided on the buffer. In this application, the first separation is first performed by a vertical separator, and the gas-liquid mixture that has not been completely separated enters the pipeline assembly again for separation, and finally enters the buffer for separation again. The three separations solve the problem of incomplete separation of the existing raw gas, improve the purity of the gas or liquid after separation, and improve the separation effect.

[0004] However, the processing method of the existing gas-liquid separation device is relatively cumbersome. A large amount of water needs to be repeatedly separated through multiple separators, which is time-consuming and labor-intensive, affecting the gas-liquid separation efficiency. At the same time, impurities contained in the gas will cause blockage of the equipment and affect the stability of the equipment operation.

[0005] Therefore, it is necessary to design and modify the gas-liquid separation device based on shale gas development. Summary of the Invention

[0006] In order to solve the problems raised in the above-mentioned background technology, the purpose of the present invention is to provide a gas-liquid separation device based on shale gas development, which has the advantage of improving separation efficiency and solves the problem that the processing method of the existing gas-liquid separation device is relatively cumbersome, a large amount of water needs to be repeatedly separated through multiple separators, which is time-consuming and labor-intensive, affecting the gas-liquid separation efficiency. At the same time, the impurities contained in the gas will cause blockage to the equipment, affecting the stability of the equipment operation.

[0007] To achieve the above-mentioned purpose, the present utility model provides the following technical solutions: a gas-liquid separation device based on shale gas development, comprising a box;

[0008] The interior of the box is provided with a filtering structure, which includes a supporting plate fixedly connected to the interior of the box, and absorption blocks are provided on both sides of the top of the supporting plate, the absorption blocks are elastic and can guide the airflow through the microporous interface, and the absorption blocks can absorb moisture. The interior of the box stores a separation liquid located at the bottom of the supporting plate, and the bottom of the supporting plate extends to the interior of the separation liquid. The top of the supporting plate is fixedly connected to a diverter plate located on the inner side of the two absorption blocks, both sides of the box are connected to air pipes, and one side of the box is fixedly connected to a guide fan interconnected with the air pipe, the bottom of the box is connected to a drain pipe located at the bottom of the supporting plate, and the interior of the box is provided with a cleaning structure.

[0009] As a preferred embodiment of the present invention, the cleaning structure includes a connecting block fixedly connected to the bottom of the supporting plate, the interior of the connecting block is movably connected to a shaft rod through a bearing, the front end of the shaft rod passes through the box body and extends to the back of the box body, the surface of the shaft rod is fixedly connected to a pressure plate, the side of the pressure plate away from the shaft rod passes through the supporting plate and contacts the surface of the absorption block, the shaft rod can drive the pressure plate to swing and press out the separation liquid inside the absorption block when squeezing the absorption block.

[0010] As a preferred embodiment of the present invention, one end of the shaft extending through the outside of the box is fixedly connected to a rocker arm, and a sleeve plate is provided on the front of the box, both sides of the sleeve plate can contact the end of the rocker arm away from the shaft rod.

[0011] As a preferred embodiment of the present invention, the front of the box is fixedly connected to a bracket, the front of the bracket is fixedly connected to a transmission motor, the output end of the transmission motor is fixedly connected to the transmission end of the guide fan, the output end of the transmission motor and the front of the box are both equipped with pulleys, the surface of the pulley is provided with a belt, the surface of the pulley on the front of the box is fixedly connected to a sliding rod located inside the sleeve plate, and the sliding rod is slidably connected to the sleeve plate.

[0012] As a preferred embodiment of the present invention, a guide rod is fixedly connected to the front side of the box body, and the sleeve plate is sleeved on the surface of the guide rod and is slidably connected to the guide rod.

[0013] As a preferred embodiment of the present invention, one end of the rocker arm away from the shaft rod is fixedly connected to a roller, and the outer surface of the roller can contact the surface of the sleeve plate.

[0014] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0015] 1. The utility model is equipped with an internal filtering structure, including a supporting plate, an absorption block and a diverter plate. The device can effectively separate shale gas from liquid. The absorption block uses its elasticity and microporous interface design to not only guide the airflow but also absorb moisture in the airflow, thereby improving the separation efficiency. At the same time, the bottom of the supporting plate extends into the separation liquid to avoid gas overflow, making the separation process more thorough.

[0016] 2. The utility model solves the problem that the absorption block is full of water and easy to be clogged after long-term use by introducing a cleaning structure. The shaft drives the pressure plate to swing. When squeezing the absorption block, the pressure plate can press out the separation liquid accumulated inside it and discharge it through the drain pipe, thereby realizing self-cleaning and regeneration of the absorption block, extending the service life of the absorption block, and also ensuring the continuous and efficient separation ability of the device.

[0017] 3. The utility model enables external power to indirectly act on the shaft through the design of the swing rod and the sleeve plate, thereby driving the pressure plate to swing and clean, simplifying the transmission structure, reducing maintenance costs, and improving the stability and reliability of the system.

[0018] 4. The transmission motor of the utility model not only provides power for the guide fan, but also drives the pulley on the front of the box and the slide rod thereon through the transmission of the pulley and belt. This linkage utilizes the spatial layout of the device itself and realizes multiple utilization of power.

[0019] 5. The utility model provides stable support and guidance for the movement of the sleeve through the guide rod, avoiding the sleeve from deflecting or shaking during the movement, which helps to improve the accuracy and reliability of the cleaning structure, and also protects other related components from unnecessary wear and damage.

[0020] 6. The utility model reduces direct friction between the swing rod and the sleeve through the design of the roller, reduces movement resistance and wear, and extends the service life of related components. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a schematic diagram of the structure of the utility model;

[0022] Figure 2 This is a schematic cross-sectional diagram of the rear structure of the present invention;

[0023] Figure 3 This is a bottom view schematic diagram of the local structure of the utility model;

[0024] Figure 4 For this utility model Figure 1 Enlarged structural diagram at point A in the middle.

[0025] In the figure: 1. Box body; 2. Filter structure; 3. Load-bearing plate; 4. Absorption block; 5. Diverter plate; 6. Air pipe; 7. Guide fan; 8. Drain pipe; 9. Cleaning structure; 10. Connecting block; 11. Shaft; 12. Pressure plate; 13. Rocker; 14. Sleeve plate; 15. Bracket; 16. Transmission motor; 17. Pulley; 18. Belt; 19. Sliding rod; 20. Guide rod; 21. Roller; 22. Liquid level valve. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0027] like Figures 1 to 4 As shown, the utility model provides a gas-liquid separation device based on shale gas development, including a box body 1;

[0028] A filtering structure 2 is provided inside the box body 1. The filtering structure 2 includes a supporting plate 3 fixedly connected to the inside of the box body 1. Absorption blocks 4 are provided on both sides of the top of the supporting plate 3. The absorption blocks 4 are elastic and can guide the airflow through the microporous interface. The absorption blocks 4 can absorb moisture. The inside of the box body 1 stores a separation liquid located at the bottom of the supporting plate 3. The bottom of the supporting plate 3 extends to the inside of the separation liquid. The top of the supporting plate 3 is fixedly connected to a diverter plate 5 located on the inner side of the two absorption blocks 4. Both sides of the box body 1 are connected to an air pipe 6. One side of the box body 1 is fixedly connected to a guide fan 7 that is interconnected with the air pipe 6. The bottom of the box body 1 is connected to a drain pipe 8 located at the bottom of the supporting plate 3. A cleaning structure 9 is provided inside the box body 1. The surface of the drain pipe 8 is connected to a liquid level valve 22. The liquid level valve 22 can control the water level inside the box body 1.

[0029] refer to Figure 4 The cleaning structure 9 includes a connecting block 10 fixedly connected to the bottom of the supporting plate 3. The interior of the connecting block 10 is movably connected to a shaft 11 through a bearing. The front end of the shaft 11 passes through the box body 1 and extends to the back of the box body 1. The surface of the shaft 11 is fixedly connected to a pressure plate 12. The side of the pressure plate 12 away from the shaft 11 passes through the supporting plate 3 and contacts the surface of the absorption block 4. The shaft 11 can drive the pressure plate 12 to swing and press out the separation liquid inside the absorption block 4 when squeezing the absorption block 4.

[0030] As a technical optimization solution of the present invention, the introduction of the cleaning structure 9 solves the problem that the absorption block 4 is full of water and easy to be blocked after long-term use. The pressure plate 12 is driven to swing by the shaft 11. The pressure plate 12 can press out the separation liquid accumulated inside the absorption block 4 when squeezing it, and discharge it through the drain pipe 8, thereby realizing the self-cleaning and regeneration of the absorption block 4, extending the service life of the absorption block 4, and also ensuring the continuous and efficient separation ability of the device.

[0031] refer to Figure 4 The shaft 11 extends through one end of the box body 1 and is fixedly connected to a rocker arm 13 . A sleeve plate 14 is provided on the front of the box body 1 . Both sides of the sleeve plate 14 can contact the end of the rocker arm 13 away from the shaft 11 .

[0032] As a technical optimization solution of the present invention, the design of the rocker arm 13 and the sleeve plate 14 enables external power to indirectly act on the shaft 11, thereby driving the pressure plate 12 to swing and clean, simplifying the transmission structure, reducing maintenance costs, and improving the stability and reliability of the system.

[0033] refer to Figure 3 The front of the box body 1 is fixedly connected to a bracket 15, and the front of the bracket 15 is fixedly connected to a transmission motor 16. The output end of the transmission motor 16 is fixedly connected to the transmission end of the guide fan 7. The output end of the transmission motor 16 and the front of the box body 1 are both equipped with a pulley 17, and the surface of the pulley 17 is provided with a belt 18. The surface of the pulley 17 on the front of the box body 1 is fixedly connected to a sliding rod 19 located inside the sleeve plate 14, and the sliding rod 19 is slidably connected to the sleeve plate 14.

[0034] As a technical optimization solution of the present invention, the transmission motor 16 not only provides power for the guide fan 7, but also drives the pulley 17 on the front of the box body 1 and the slide rod 19 thereon to move through the transmission of the pulley 17 and the belt 18. This linkage utilizes the spatial layout of the device itself and realizes multiple utilization of power.

[0035] refer to Figure 4 The front of the box body 1 is fixedly connected with a guide rod 20 , and the sleeve plate 14 is sleeved on the surface of the guide rod 20 and is slidably connected with the guide rod 20 .

[0036] As a technical optimization solution of the present invention, the guide rod 20 provides stable support and guidance for the movement of the sleeve 14, avoiding the sleeve 14 from offsetting or shaking during the movement, which helps to improve the accuracy and reliability of the cleaning structure 9, and also protects other related components from unnecessary wear and damage.

[0037] refer to Figure 4One end of the rocker arm 13 away from the shaft 11 is fixedly connected to a roller 21 , and the outer surface of the roller 21 can contact the surface of the sleeve plate 14 .

[0038] As a technical optimization solution of the present invention, the design of the roller 21 reduces direct friction between the rocker 13 and the sleeve 14, reduces movement resistance and wear, and extends the service life of related components.

[0039] The working principle and use process of the utility model are as follows: the transmission motor 16 drives the guide fan 7 to operate and pressurize the shale gas. The shale gas is introduced into the device through the air pipes 6 connected to the two sides of the box body 1. These air pipes 6 are closely connected to the box body 1 to ensure that the air flow can enter smoothly. After entering the box body 1, the air flow first encounters the absorption blocks 4 arranged on both sides of the top of the supporting plate 3. These absorption blocks 4 are elastic and guide the air flow through the microporous interface. At the same time, they can absorb moisture in the air flow. This step realizes the preliminary filtration of the air flow and the removal of moisture. The air flow processed by the absorption block 4 passes through the two absorption blocks 4. The absorption block 4 is discharged through the air pipe 6 on the other side. During the operation of the transmission motor 16, the transmission motor 16 can drive the pulley 17 connected to its output end to rotate. Through the transmission of the belt 18 and the other pulley 17, the slide bar 19 on the front pulley 17 of the box body 1 slides in the sleeve 14, thereby driving the sleeve 14 to move left and right. The movement of the sleeve 14 drives the rocker arms 13 on both sides to swing intermittently, and the rocker arms 13 drive the pressure plate 12 to swing under the supporting plate 3 through the shaft 11. The pressure plate 12 squeezes the absorption block 4 during the swinging process, squeezes out the water absorbed inside the absorption block 4, and discharges it from the box body 1 through the drain pipe 8.

[0040] To sum up: the gas-liquid separation device developed based on shale gas, by setting up an internal filtering structure 2, including a supporting plate 3, an absorption block 4 and a diversion plate 5, can effectively separate shale gas from liquid. The absorption block 4 uses its elasticity and microporous interface design to not only guide the airflow, but also absorb moisture in the airflow, thereby improving the separation efficiency. At the same time, the bottom of the supporting plate 3 extends into the separation liquid to avoid gas overflow, making the separation process more thorough.

[0041] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0042] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A gas-liquid separation device based on shale gas development, comprising a housing (1); Its characteristics are: The box (1) is provided with a filter structure (2) inside, the filter structure (2) includes a supporting plate (3) fixedly connected to the inside of the box (1), absorption blocks (4) are provided on both sides of the top of the supporting plate (3), the absorption blocks (4) are elastic and can guide the airflow through the microporous interface, and the absorption blocks (4) can absorb moisture, the box (1) stores separation liquid located at the bottom of the supporting plate (3), the bottom of the supporting plate (3) extends to the inside of the separation liquid, the top of the supporting plate (3) is fixedly connected to a diverter plate (5) located inside the two absorption blocks (4), both sides of the box (1) are connected to air pipes (6), one side of the box (1) is fixedly connected to a guide fan (7) that is interconnected with the air pipe (6), the bottom of the box (1) is connected to a drain pipe (8) located at the bottom of the supporting plate (3), and the box (1) is provided with a cleaning structure (9) inside.

2. The gas-liquid separation device based on shale gas development according to claim 1, characterized in that: The cleaning structure (9) includes a connecting block (10) fixedly connected to the bottom of the supporting plate (3), the interior of the connecting block (10) is movably connected to a shaft (11) via a bearing, the front end of the shaft (11) passes through the box body (1) and extends to the back of the box body (1), the surface of the shaft (11) is fixedly connected to a pressure plate (12), the side of the pressure plate (12) away from the shaft (11) passes through the supporting plate (3) and contacts the surface of the absorption block (4), and the shaft (11) can drive the pressure plate (12) to swing and press out the separation liquid inside the absorption block (4) when squeezing the absorption block (4).

3. The gas-liquid separation device based on shale gas development according to claim 2, characterized in that: One end of the shaft (11) extending through the outside of the box (1) is fixedly connected to a rocker (13); a sleeve (14) is provided on the front of the box (1); both sides of the sleeve (14) are capable of contacting an end of the rocker (13) away from the shaft (11).

4. The gas-liquid separation device based on shale gas development according to claim 3, characterized in that: The front of the box (1) is fixedly connected to a bracket (15), the front of the bracket (15) is fixedly connected to a transmission motor (16), the output end of the transmission motor (16) is fixedly connected to the transmission end of the guide fan (7), the output end of the transmission motor (16) and the front of the box (1) are both equipped with a pulley (17), the surface of the pulley (17) is provided with a belt (18), the surface of the pulley (17) on the front of the box (1) is fixedly connected to a slide rod (19) located inside the sleeve (14), and the slide rod (19) is slidably connected to the sleeve (14).

5. The gas-liquid separation device based on shale gas development according to claim 4, characterized in that: A guide rod (20) is fixedly connected to the front surface of the box body (1), and the sleeve plate (14) is sleeved on the surface of the guide rod (20) and is slidably connected to the guide rod (20).

6. The gas-liquid separation device based on shale gas development according to claim 3, characterized in that: One end of the rocker arm (13) away from the shaft rod (11) is fixedly connected to a roller (21), and the outer surface of the roller (21) is capable of contacting the surface of the sleeve plate (14).

Citation Information

Patent Citations

  • Gas-liquid separation device based on shale gas development

    CN209836104U