Multifunctional vertical handle edge locking and covering cut-off machine
Through a multi-functional vertical handle lock edge-packing cutting machine integrating cloth feeding, edge locking, handle cutting and cutting mechanism, the problem of low processing efficiency of existing mattress mattress strips is solved, fully automated production is achieved, and production efficiency is improved.
Patent Information
- Application Number
- CN202422526188.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-18
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2034-10-18
AI Technical Summary
The existing mattress slat processing equipment requires multiple single process equipment, which is troublesome to operate and has a long downtime in the middle, resulting in low efficiency.
A multi-functional vertical handle lock edge-packing cutting machine is designed to integrate cloth feeding, locking, handle cutting, edge-packing and cutting mechanism to achieve fully automated production, and control material transportation through cloth feeding mechanism and cloth drawing mechanism to ensure the quality of locking and edge-packing.
It realizes fully automated production of mattress mattress strips, improves production efficiency, simplifies operating procedures, reduces intermediate downtime, and improves production efficiency.
Smart Images

Figure CN223214265U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mattress strip processing, in particular to a multifunctional vertical handle locking edge binding and cutting machine. Background Art
[0002] The current processing procedures for mattress bands generally include: 1. Overlocking or sewing a combination of multiple materials in a straight line, 2. Sewing straight lines, dotting, patterns and other decorative patterns according to process requirements, 3. Measuring length, dotting, cutting, 4. Sewing the main label, 5. Sewing small labels, folding labels, 6. Sewing handles if needed, 7. Splicing and other processes. Each process requires a separate device or a manually operated sewing machine head to complete. Among them, an overlocking machine and a cutting machine are usually used. The function of the overlocking machine is to cut and lock the edges at both ends of the band; the function of the cutting machine is to mark the band according to the settings, measure the length and then cut it. The existing overlocking machines and cutting machines are both single-process equipment. When producing mattress bands, the mattress bands usually need to be manually placed on the cutting machine after the overlocking machine is operated. The operation is cumbersome and the long downtime in the middle leads to low efficiency. Utility Model Content
[0003] The utility model provides a multifunctional vertical handle locking edge binding and cutting machine to solve the technical problem of low processing efficiency of existing mattress surrounding strips.
[0004] In order to solve the above problems, the utility model provides a multifunctional vertical handle locking edge cutting machine adopting the following technical solutions:
[0005] A multifunctional vertical handle locking, edge wrapping and cutting machine includes a box body, in which a material discharger, a cloth feeding mechanism, a locking mechanism, a handle cutting and conveying mechanism, an edge wrapping mechanism, a cloth pulling mechanism and a cutting mechanism are arranged; the material discharger is provided with materials to be processed, with the length direction of the material discharger as the left and right direction; the cloth feeding mechanism is arranged at the left end of the material discharger and is used to convey the materials on the material discharger to the left; the edge wrapping mechanism is arranged on the left side of the cloth feeding mechanism to lock the materials; the handle cutting and conveying mechanism is arranged between the cloth feeding mechanism and the locking mechanism to convey the handle materials to the locking mechanism for use; the edge wrapping mechanism is arranged on the left side of the locking mechanism to perform edge wrapping operations on the materials passing through the edge wrapping mechanism; the cloth pulling mechanism is arranged on the left side of the edge wrapping mechanism to tighten the left end of the materials; the cutting mechanism is arranged on the left side of the cloth pulling mechanism to cut the materials into sections.
[0006] The beneficial effect is as follows: when the multifunctional vertical handle lock-edge hemming and cutting machine of the utility model is used, the material is first placed on the material discharging rack and passes through the cloth feeding mechanism, lock-edge mechanism, handle cutting and conveying mechanism, hemming mechanism and cloth pulling mechanism in sequence. The cloth feeding mechanism and cloth pulling mechanism control the straightening of the material conveyed between the lock-edge mechanism and the hemming mechanism to ensure the quality of lock-edge and hemming. When the multifunctional vertical handle lock-edge hemming and cutting machine of the utility model is used, the cloth feeding mechanism and cloth pulling mechanism convey the material from the feed end of the lock-edge mechanism to the discharge end of the hemming mechanism. The whole process does not require manual operation, and the lock-edge and hemming operations can be completed fully automatically. At the same time, the cutting mechanism can also cut the material into the required length, thereby improving production efficiency.
[0007] Furthermore, the edge locking mechanism includes an edge locking front head and an edge locking reverse head symmetrically arranged on both sides of the material along the front-to-back direction.
[0008] Furthermore, the hemming forward machine head, the hemming reverse machine head and the cloth pulling mechanism can be operated and stopped synchronously; the handle cutting and conveying mechanism, the hemming mechanism and the cutting mechanism can all be operated and stopped independently.
[0009] Beneficial effect: providing multiple working states, so that the utility model can process materials of different styles.
[0010] Furthermore, the handle cutting and conveying mechanism includes a handle material rack, a handle cutting structure and a waste material recovery structure. The handle cutting structure is arranged on the right side of the locking mechanism to convey the handle material on the handle material rack to the working position and cut it.
[0011] Furthermore, the waste recycling structure includes a collection trough arranged between the locking mechanism and the handle cutting structure, a recycling bucket, a recycling pipe arranged at the bottom of the collection trough and used to connect the collection trough and the recycling bucket, an air supply pipe connected to the interior of the recycling bucket, and an exhaust fan arranged at the end of the air supply pipe away from the recycling bucket.
[0012] Beneficial effects: simple structure, easy operation, and convenient waste recycling, avoiding waste contamination of the work site.
[0013] Furthermore, a synchronization mechanism for controlling the start and stop of the cloth feeding mechanism is provided between the cloth feeding mechanism and the handle cutting and conveying mechanism. The synchronization mechanism includes two guide rods arranged at intervals along the front-to-back direction. Each guide rod is slidably equipped with a sliding block. A synchronization rod extending along the front-to-back direction is provided between the two sliding blocks. When the synchronization rod is in the highest position, the cloth feeding mechanism runs, and when the synchronization rod is in the lowest position, the cloth feeding mechanism stops.
[0014] Beneficial effect: ensure the quality of the edge locking and avoid the material being dragged onto the ground and contaminated when the feeding speed is greater than the edge locking speed.
[0015] Furthermore, the cloth feeding mechanism includes an upper cloth feeding roller and a lower cloth feeding roller which are arranged at intervals in the up and down directions and can clamp the material. The lower cloth feeding roller is connected to a cloth feeding motor to drive the lower cloth feeding roller to rotate. The upper cloth feeding roller is provided with teeth on its circumferential surface to increase the friction between the upper cloth feeding roller and the material.
[0016] Beneficial effects: simple structure, easy to install and maintain.
[0017] Furthermore, the cloth pulling mechanism includes an upper cloth pulling roller and a lower cloth pulling roller which are arranged at intervals in the up and down directions and can clamp the material. The lower cloth pulling roller is connected to a cloth pulling motor to drive the lower cloth pulling roller to rotate. The upper cloth pulling roller is provided with teeth and grooves on its circumferential surface to increase the friction between the upper cloth pulling roller and the material.
[0018] Beneficial effects: simple structure, easy to install and maintain.
[0019] Furthermore, the cutting mechanism includes a blade and a lifting cylinder for driving the blade to move up and down.
[0020] Beneficial effects: simple structure, easy installation and maintenance. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] The above and other objects, features and advantages of the exemplary embodiments of the present invention will become readily understood by reading the detailed description below with reference to the accompanying drawings. In the accompanying drawings, several embodiments of the present invention are shown in an exemplary and non-limiting manner, and the same or corresponding reference numerals represent the same or corresponding parts, wherein:
[0022] Figure 1 This is a structural diagram of a multifunctional vertical handle locking and edge cutting machine of the utility model;
[0023] Figure 2 This is a schematic diagram of the internal structure of the box body of the present invention;
[0024] Figure 3 This is a top view of a multifunctional vertical handle locking and edge cutting machine of the utility model;
[0025] Figure 4 This is a cross-sectional view of a multifunctional vertical handle locking and edge cutting machine of the utility model. Figure 1 ;
[0026] Figure 5 This is a cross-sectional view of a multifunctional vertical handle locking and edge cutting machine of the utility model. Figure 2 ;
[0027] Figure 6 This is a cross-sectional view of a multifunctional vertical handle locking and edge cutting machine of the utility model. Figure 3 .
[0028] Description of reference numerals:
[0029] 1. Box body; 2. Material unloading rack; 3. Forward head of hemming machine; 4. Reverse head of hemming machine; 5. Handle material rack; 6. Handle cutting mechanism; 7. Collecting trough; 8. Recovery bucket; 9. Recovery pipe; 10. Air duct; 11. Exhaust fan; 12. Handle cutting and conveying mechanism; 13. Edge wrapping mechanism; 14. Cutting mechanism; 15. Upper cloth pulling roller; 16. Lower cloth pulling roller; 17. Cloth pulling box; 18. Cloth pulling motor; 19. Blade; 20. Lifting cylinder; 21. Cutting box; 22. Cloth feeding mechanism; 23. Cloth pulling mechanism; 24. Synchronous rod. DETAILED DESCRIPTION
[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Those skilled in the art should know that the embodiments described below are part of the embodiments of the present disclosure, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without making creative efforts shall fall within the scope of protection of the present invention.
[0031] Any number of elements in the drawings is for illustration and not limitation, and any naming is for distinction only and does not have any limiting meaning.
[0032] The principle and spirit of the present invention are explained in detail below with reference to several representative embodiments of the present invention.
[0033] Embodiment 1 of a multifunctional vertical handle locking and edge cutting machine provided by the utility model:
[0034] like Figures 1 to 6 As shown, the utility model is a multifunctional vertical handle locking and edge cutting machine including a box body 1 and a material discharging rack 2, a cloth feeding mechanism 22, a locking mechanism, a handle cutting and conveying mechanism 12, an edge binding mechanism 13, a cloth pulling mechanism 23, a synchronization mechanism and a cutting mechanism 14 arranged in the box body 1.
[0035] The material to be processed is arranged on the unloading rack 2, and the length direction of the unloading rack 2 is defined as the left-right direction.
[0036] The cloth feeding mechanism 22 is arranged at the left end of the unloading rack 2 and is used to transport the material on the unloading rack 2 to the left side. The cloth feeding mechanism 22 includes a cloth feeding box and upper and lower cloth feeding rollers that are arranged at intervals in the up and down directions and can clamp the material. The upper and lower cloth feeding rollers are both rotatably assembled in the cloth feeding box. A cloth feeding motor is also provided outside the cloth feeding box. The output shaft of the cloth feeding motor is transmission-connected to the lower cloth feeding roller to drive the lower cloth feeding roller to rotate. A tooth groove is provided on the circumferential surface of the upper cloth feeding roller to increase the friction between the upper cloth feeding roller and the material.
[0037] The edge locking mechanism is arranged on the left side of the cloth feeding mechanism 22 to lock the edge of the material. The edge locking mechanism includes an edge locking front head 3 and an edge locking back head 4 symmetrically arranged on both sides of the material along the front-to-back direction.
[0038] The handle cutting and conveying mechanism 12 is arranged between the cloth feeding mechanism 22 and the locking mechanism. The handle cutting and conveying mechanism 12 includes a handle material rack 5, a handle cutting structure 6 and a waste material recovery structure. The handle cutting structure 6 is arranged on the left side of the cloth feeding mechanism 22 to convey the handle material on the handle material rack 5 to the working position and cut it.
[0039] The waste recycling structure includes a collection trough 7 arranged between the locking mechanism and the handle cutting structure 6, a recycling bucket 8, a recycling pipe 9 arranged at the bottom of the collection trough 7 and used to connect the collection trough 7 and the recycling bucket 8, an air duct 10 connected to the interior of the recycling bucket 8, and an exhaust fan 11 arranged at the end of the air duct 10 away from the recycling bucket 8. When in use, the cut waste falls into the collection trough 7, and then the waste in the collection trough 7 is drawn into the recycling bucket 8 under the action of the exhaust fan 11.
[0040] The synchronization mechanism is arranged between the cloth feeding mechanism 22 and the handle cutting and conveying mechanism 12. The synchronization mechanism includes two guide rods arranged at intervals along the front-to-back direction. Each guide rod is slidably equipped with a sliding block. A synchronization rod 24 extending along the front-to-back direction is provided between the two sliding blocks. When the synchronization rod 24 is in the highest position, the cloth feeding mechanism 22 runs, and when the synchronization rod 24 is in the lowest position, the cloth feeding mechanism 22 stops.
[0041] The cloth pulling mechanism 23 is arranged on the left side of the edging mechanism 13 to tighten the left end of the material. The cloth pulling mechanism 23 includes a cloth pulling box 17 and an upper cloth pulling roller 15 and a lower cloth pulling roller 16 arranged at intervals in the up and down directions and capable of clamping the material. The upper cloth pulling roller 15 and the lower cloth pulling roller 16 are both rotatably assembled in the cloth pulling box. A cloth pulling motor 18 is also provided outside the cloth pulling box. The output shaft of the cloth pulling motor 18 is transmission-connected to the lower cloth pulling roller 16 to drive the lower cloth pulling roller 16 to rotate. The upper cloth pulling roller 15 is provided with teeth and grooves on its circumferential surface to increase the friction between the upper cloth pulling roller 15 and the material.
[0042] The cutting mechanism 14 is arranged on the left side of the cloth pulling mechanism 23 to cut the material into sections. The cutting mechanism 14 includes a cutting box 21, a blade 19 and a lifting cylinder 20 for driving the blade 19 to move up and down. There are two lifting cylinders 20 and the two lifting cylinders 20 are arranged on the cutting box 21 at intervals along the front and rear directions. The output shaft of the lifting cylinder 20 extends downward and is connected to the upper end of the blade 19. The blade 19 is set with the blade facing downward.
[0043] When the multifunctional vertical handle locking and edge cutting machine of the present invention is in use, the material is first placed on the material discharging rack 2 and passes through the cloth feeding mechanism 22, the locking mechanism, the handle cutting and conveying mechanism 12, the edge binding mechanism 13 and the cloth pulling mechanism 23 in sequence. The material conveyed between the locking mechanism and the edge binding mechanism 13 is controlled by the cloth feeding mechanism 22 and the cloth pulling mechanism 23 to be straightened to ensure the locking and edge binding quality.
[0044] The utility model discloses a multifunctional vertical handle locking and edge cutting machine. When in use, the material is transported from the feed end of the locking mechanism to the discharge end of the edge mechanism through the cloth feeding mechanism and the cloth pulling mechanism. The entire process does not require manual operation, and the locking and edge wrapping operations can be completed fully automatically. At the same time, the cutting mechanism can also cut the material into the required length, thereby improving production efficiency.
[0045] Embodiment 2 of a multifunctional vertical handle locking and edge cutting machine provided by the present invention:
[0046] The main difference between it and Example 1 is that: in Example 1, the waste recycling structure includes a collection trough arranged between the locking mechanism and the handle cutting structure, a recycling bucket, a recycling pipe arranged at the bottom of the collection trough and used to connect the collection trough and the recycling bucket, an air supply pipe connected to the interior of the recycling bucket, and an exhaust fan arranged at the end of the air supply pipe away from the recycling bucket.
[0047] In this embodiment, the waste recycling structure includes a collection trough provided between the locking mechanism and the handle cutting structure, and a recycling bucket is connected below the collection trough. After the waste falls into the collection trough, it directly falls into the recycling bucket.
[0048] Embodiment 3 of a multifunctional vertical handle locking and edge cutting machine provided by the present utility model:
[0049] The main difference between it and Example 1 is that: in Example 1, the synchronization mechanism includes two guide rods arranged at intervals along the front-to-back direction, each guide rod is slidably equipped with a sliding block, and a synchronization rod extending along the front-to-back direction is provided between the two sliding blocks. When the synchronization rod is in the highest position, the cloth feeding mechanism runs, and when the synchronization rod is in the lowest position, the cloth feeding mechanism stops.
[0050] In this embodiment, the synchronization mechanism includes a detector provided below the cloth feeding mechanism and the handle cutting and conveying mechanism. When the detector detects that the material drops to a set low level, the detector can control the cloth feeding mechanism to stop running.
[0051] According to the above description of this specification, those skilled in the art may also understand that the terms used below, such as "up", "down", "front", "back", "left", "right", "width", "horizontal", "top", "bottom", "inside", "outside" and other terms indicating orientation or positional relationships are based on the orientation or positional relationships shown in the drawings of this specification. They are only for the purpose of facilitating the explanation of the scheme of the utility model and simplifying the description, rather than explicitly or implicitly indicating that the devices or elements involved must have the specific orientation, be constructed and operated in a specific orientation. Therefore, the above-mentioned orientation or positional relationship terms cannot be understood or interpreted as limitations on the scheme of the utility model.
[0052] The above description is merely a preferred embodiment of the present invention and does not constitute any form of limitation to the present invention. Although the present invention has been disclosed as a preferred embodiment as above, it is not intended to limit the present invention. Any technician familiar with this profession can make slight changes or modifications to equivalent embodiments of the methods and technical contents disclosed above without departing from the scope of the technical solution of the present invention. However, any simple modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still fall within the scope of the technical solution of the present invention.
[0053] In addition, in the description of this specification, “a plurality of” means at least two, for example, two, three or more, etc., unless otherwise clearly and specifically defined.
Claims
1. A multifunctional vertical handle locking edge cutting machine, characterized in that: It includes a box body, in which a material placing rack, a cloth feeding mechanism, a side-locking mechanism, a handle cutting and conveying mechanism, a side-wrapping mechanism, a cloth pulling mechanism and a cutting mechanism are arranged; The material unloading rack is provided with the material to be processed, with the length direction of the unloading rack as the left and right direction; The cloth feeding mechanism is located at the left end of the unloading rack and is used to transport the material on the unloading rack to the left side; The edge locking mechanism is located on the left side of the cloth feeding mechanism to lock the edge of the material; The handle cutting and conveying mechanism is arranged between the cloth feeding mechanism and the edge locking mechanism to convey the handle material to the edge locking mechanism for use; The hemming mechanism is located on the left side of the locking mechanism to perform hemming operations on the materials passing through the locking mechanism; The cloth pulling mechanism is located on the left side of the hemming mechanism to tighten the left end of the material; The cutting mechanism is located on the left side of the cloth pulling mechanism to cut the material into sections.
2. A multifunctional vertical handle locking edge cutting machine according to claim 1, characterized in that: The edge locking mechanism includes an edge locking front head and an edge locking back head which are symmetrically arranged on both sides of the material along the front-to-back direction.
3. The multifunctional vertical handle locking and edge cutting machine according to claim 2, characterized in that: The hemming forward head, hemming reverse head and cloth pulling mechanism can run and stop synchronously; the handle cutting and conveying mechanism, hemming mechanism and cutting mechanism can all run and stop independently.
4. The multifunctional vertical handle locking and edge cutting machine according to claim 3, characterized in that: The handle cutting and conveying mechanism includes a handle material rack, a handle cutting structure and a waste material recovery structure. The handle cutting structure is arranged on the right side of the locking mechanism to convey the handle material on the handle material rack to the working position and cut it.
5. The multifunctional vertical handle locking and edge cutting machine according to claim 4, characterized in that: The waste recycling structure includes a collection trough arranged between the locking mechanism and the handle cutting structure, a recycling bucket, a recycling pipe arranged at the bottom of the collection trough and used to connect the collection trough and the recycling bucket, an air supply pipe connected to the inside of the recycling bucket, and an exhaust fan arranged at the end of the air supply pipe away from the recycling bucket.
6. A multifunctional vertical handle locking edge cutting machine according to any one of claims 1 to 5, characterized in that: A synchronization mechanism for controlling the start and stop of the cloth feeding mechanism is also provided between the cloth feeding mechanism and the handle cutting and conveying mechanism. The synchronization mechanism includes two guide rods arranged at intervals along the front and rear directions. Each guide rod is slidably equipped with a sliding block. A synchronization rod extending along the front and rear directions is provided between the two sliding blocks. When the synchronization rod is in the highest position, the cloth feeding mechanism runs, and when the synchronization rod is in the lowest position, the cloth feeding mechanism stops.
7. A multifunctional vertical handle locking and edge cutting machine according to any one of claims 1 to 5, characterized in that: The cloth feeding mechanism includes an upper cloth feeding roller and a lower cloth feeding roller which are arranged at intervals in the vertical direction and can clamp the material. The lower cloth feeding roller is connected to a cloth feeding motor to drive the lower cloth feeding roller to rotate. The upper cloth feeding roller is provided with teeth and grooves on its circumferential surface to increase the friction between the upper cloth feeding roller and the material.
8. A multifunctional vertical handle locking and edge cutting machine according to any one of claims 1 to 5, characterized in that: The cloth pulling mechanism includes an upper cloth pulling roller and a lower cloth pulling roller which are arranged at intervals in the vertical direction and can clamp the material. The lower cloth pulling roller is connected to a cloth pulling motor to drive the lower cloth pulling roller to rotate. The upper cloth pulling roller is provided with teeth and grooves on its circumferential surface to increase the friction between the upper cloth pulling roller and the material.
9. A multifunctional vertical handle locking and edge cutting machine according to any one of claims 1 to 5, characterized in that: The cutting mechanism includes a blade and a lifting cylinder for driving the blade to move up and down.