Needle inspection machine for garment processing
By introducing a wiping cleaning mechanism and an auxiliary cleaning mechanism into the needle tester, the automatic cleaning of the conveyor belt is achieved, and the problems of easy pollution and false alarms are solved, which improves the convenience and reliability of cleaning.
Patent Information
- Application Number
- CN202422031224.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-21
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2034-08-21
AI Technical Summary
The conveyor belt exposed settings of existing needle testers are prone to falling ash or being affected by impurities, resulting in pollution and false alarms. Manual cleaning is complicated and the cleaning is poor, and the cleaning is convenient and reliable.
A needle tester for garment processing including a wiping cleaning mechanism and an auxiliary cleaning mechanism is designed. The conveyor belt is automatically cleaned by wiping cotton layer and dry cleaning layer, and real-time cleaning is achieved by combining cleaning nozzles and gauze boxes.
It realizes automated real-time cleaning of the conveyor belt, improves the convenience and reliability of cleaning, and reduces the risks of pollution and false alarms.
Smart Images

Figure CN223214355U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of needle detectors for garment processing, in particular to a needle detector for garment processing. Background Art
[0002] Needle detectors, also known as needle detectors, are a type of equipment used to detect magnetic metals such as iron and needles hidden in clothing products. They are generally composed of detection sensors, circuit control systems, motors, frames, drive shafts, and control panels. The working principle is: when a ferromagnetic object enters the detection channel, the upper and lower probes generate signals through strong magnetic field induction and send the signals to the signal receiving and processing integrated block. The signal receiving and processing integrated block controls the conveying status of the conveyor belt and controls the alarm to detect the clothing to be tested.
[0003] Since the transmission belts of most common needle detectors are exposed, although this simplifies the convenience of taking and placing the garments to be tested, it is also easy for dust to accumulate or impurities to become dirty. When the conveyor belt is dirty, it will not only contaminate the garments to be tested, but also make the needle detector easily affected by impurities and cause false alarms.
[0004] The needle detector in the prior art mainly uses manual wiping to clean the conveyor belt. Although this method can clean the conveyor belt, the cleaning process is relatively cumbersome. At the same time, the transmission belt cannot be cleaned in real time according to actual needs, and the convenience and reliability of cleaning the conveyor belt are poor.
[0005] Therefore, in view of the above technical problems, it is necessary to provide a needle detector for garment processing.
[0006] The information disclosed in this background technology section is only intended to increase the understanding of the overall background of the present invention, and should not be regarded as an admission or any form of suggestion that the information constitutes the prior art already known to those skilled in the art. Utility Model Content
[0007] The purpose of the utility model is to provide a needle detector for garment processing, which can automatically clean the conveyor belt of the needle detector, thereby improving the convenience and reliability of cleaning the conveyor belt of the needle detector.
[0008] In order to achieve the above-mentioned object, a specific embodiment of the present invention provides a needle detector for garment processing, comprising: a frame, a conveyor belt, a wiping cleaning mechanism, and an auxiliary cleaning mechanism.
[0009] A conveyor belt is arranged in the frame.
[0010] The wiping cleaning mechanism is fixedly assembled on one side of the frame, and the wiping cleaning mechanism includes a cleaning box, which is fixedly assembled under the conveyor belt. A pair of tensioning rollers are rotatably connected in the cleaning box, and a wiping cotton layer is provided on the outer side of the pair of tensioning rollers. The wiping cotton layer is arranged in cooperation with the conveyor belt.
[0011] The auxiliary cleaning mechanism is fixedly installed under the frame and includes a dry cleaning layer, which is fixedly installed under the conveyor belt. The side of the wiping cotton layer away from the dry cleaning layer is fixedly equipped with multiple groups of evenly distributed cleaning nozzles.
[0012] In one or more embodiments of the present invention, a conveyor roller is mounted above the cleaning box, and the conveyor belt is mounted on the outside of the conveyor roller. Both ends of the conveyor roller are rotatably connected to the frame. The conveyor roller supports and controls the conveyor belt. Furthermore, the conveyor roller can rotationally drive the transmission gear.
[0013] In one or more embodiments of the present invention, a transmission gear is fixedly connected to one end of the conveyor roller located outside the frame. The transmission gear transmits power to the conveyor roller. A drive gear meshes below the transmission gear and is fixedly connected to the end of the tensioning roller located outside the cleaning box. The drive gear rotationally drives the tensioning roller. The interaction between the transmission gear and the drive gear allows the wiping cotton layer to move in the opposite direction of the conveyor belt, thereby facilitating relative movement and cleaning of the frame.
[0014] In one or more embodiments of the present invention, a debris collecting box is slidably mounted below the cleaning box and is arranged just below the wiping cotton layer. The debris collected from the outside of the frame or the waste liquid sprayed by the cleaning nozzle is collected through the debris collecting box.
[0015] In one or more embodiments of the present invention, an inner sleeve is sleeved around the outer sides of the pair of tensioning rollers. The inner sleeve serves to position the Velcro strips and the wiping cotton layer. Multiple sets of evenly distributed Velcro strips are fixedly connected to the outer sides of the inner sleeve. The Velcro strips and the secondary Velcro strips work together to secure the wiping cotton layer.
[0016] In one or more embodiments of the present invention, multiple sets of evenly distributed Velcro strips are fixedly attached to the inner wall of the wiping cotton layer, and the multiple sets of Velcro strips are arranged correspondingly to the Velcro female strips. The mutual adhesion of the multiple sets of Velcro strips and the Velcro female strips facilitates the convenient disassembly and assembly of the wiping cotton layer and the inner sleeve, simplifying the convenience of replacing and cleaning the wiping cotton layer.
[0017] In one or more embodiments of the present invention, a fixing plate is fixedly connected to one side of the dry cleaning layer, and both ends of the fixing plate are fixedly connected to the inner wall of the cleaning box, so as to assemble and fix the dry cleaning layer.
[0018] In one or more embodiments of the present invention, a plurality of cleaning nozzle groups are fixedly connected to an assembly conductive plate on the side facing away from the wiping cotton layer. The assembly conductive plate is fixedly connected to the inner wall of the cleaning box, and the plurality of cleaning nozzle groups are interconnected via the assembly conductive plate. The assembly conductive plate serves as an assembly limiter and a connection conductor for the plurality of cleaning nozzle groups. A delivery connector is fixedly connected to the side of the assembly conductive plate facing away from the cleaning nozzles, and the delivery connector extends through the cleaning box. Cleaning liquid is delivered to the plurality of cleaning nozzle groups via the delivery connector.
[0019] Compared with the prior art, the needle detector for garment processing disclosed by the utility model can automatically clean the conveyor belt in real time by providing a wiping and cleaning mechanism, thereby simplifying the process of cleaning the conveyor belt and improving the convenience and real-time performance of cleaning the conveyor belt. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for the embodiments or the description of the prior art. Obviously, the drawings described below are only some of the embodiments described in the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without inventive efforts.
[0021] Figure 1 This is a partial structural diagram of a needle detector for garment processing in one embodiment of the present utility model;
[0022] Figure 2 for Figure 1 Schematic diagram of the structure at A in the middle;
[0023] Figure 3 This is a partial structural diagram of an embodiment of the present utility model;
[0024] Figure 4 for Figure 3 Schematic diagram of the structure at B in the middle;
[0025] Figure 5 The present invention is a three-dimensional diagram of a needle detector for garment processing according to one embodiment of the present invention.
[0026] Description of main reference numerals:
[0027] 1-frame, 101-conveyor belt, 102-conveyor roller, 2-wiping cleaning mechanism, 201-cleaning box, 202-tensioning roller, 203-wiping cotton layer, 204-transmission gear, 205-driving gear, 206-collection box, 207-inner layer, 208-velcro mother tape, 209-velcro child tape, 3-auxiliary cleaning mechanism, 301-dry cleaning layer, 302-cleaning nozzle, 303-fixing plate, 304-assembly guide plate, 305-conveyor joint. DETAILED DESCRIPTION
[0028] In order to enable those skilled in the art to better understand the technical solutions of the present invention, the following will provide a clear and complete description of the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only a portion of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative work should fall within the scope of protection of the present invention.
[0029] like Figures 1 to 5 As shown, a needle detector for garment processing in one embodiment of the present invention includes: a frame 1, a conveyor belt 101, a wiping cleaning mechanism 2, and an auxiliary cleaning mechanism 3.
[0030] like Figures 1 to 2 As shown, a conveyor belt 101 is assembled in the frame 1. The garment to be tested is supported and transported by the conveyor belt 101.
[0031] like Figures 1 to 2 As shown, a conveyor roller 102 is mounted above the cleaning box 201. The conveyor belt 101 is mounted on the outside of the conveyor roller 102. Both ends of the conveyor roller 102 are rotatably connected to the frame 1. The conveyor roller 102 supports and controls the transmission of the conveyor belt 101. The conveyor roller 102 also rotationally drives the transmission gear 204.
[0032] like Figures 1 to 3 As shown, the wiping cleaning mechanism 2 is fixedly assembled on one side of the frame 1, and the wiping cleaning mechanism 2 includes a cleaning box 201, which is fixedly assembled below the discharge port of the conveyor belt 101. The tensioning roller 202 is assembled and limited by the cleaning box 201.
[0033] like Figures 1 to 2 As shown, a pair of tensioning rollers 202 are rotatably connected in the cleaning box 201. The wiping cotton layer 203 is played with tension support and movement control by a pair of tensioning rollers 202.
[0034] like Figures 1 to 2As shown, a pair of tensioning rollers 202 are sheathed with a wiping cotton layer 203 on their outer sides, and the wiping cotton layer 203 is arranged in conjunction with the conveyor belt 101. By controlling the movement of the wiping cotton layer 203, the conveyor belt 101 is wiped and cleaned.
[0035] like Figure 5 As shown, the conveying roller 102 is located outside the frame 1 and is fixedly connected to a transmission gear 204 at one end. The transmission gear 204 plays the role of transmitting the power of the conveying roller 102.
[0036] like Figure 5 As shown, a driving gear 205 is engaged below the transmission gear 204, and the driving gear 205 is fixedly connected to the end of the tension roller 202 located outside the cleaning box 201. The tension roller 202 is rotationally driven by the driving gear 205, and the transmission gear 204 and the driving gear 205 cooperate with each other to enable the wiping cotton layer 203 to move in the opposite direction of the conveyor belt 101, thereby facilitating wiping and cleaning of the frame 1 through relative movement.
[0037] like Figures 1 to 3 As shown, a collecting box 206 is slidably mounted below the cleaning box 201, and the collecting box 206 is arranged just below the wiping cotton layer 203. The waste scraps cleaned out of the outside of the frame 1 or the waste liquid sprayed by the cleaning nozzle 302 are collected by the collecting box 206.
[0038] like Figures 1 to 4 As shown, an inner sleeve 207 is sleeved on the outer side of a pair of tensioning rollers 202. The inner sleeve 207 assembles and limits the Velcro 208 and the wiping cotton layer 203.
[0039] like Figures 1 to 4 As shown, the outer side of the inner sleeve 207 is fixedly connected with multiple groups of evenly distributed magic tapes 208. The wiping cotton layer 203 is pasted and fixed by the mutual cooperation of multiple groups of magic tapes 208 and magic tapes 209.
[0040] like Figures 1 to 4 As shown, multiple sets of evenly distributed Velcro strips 209 are fixedly connected to the inner wall of the wiping cotton layer 203. The multiple sets of Velcro strips 209 are arranged correspondingly with the Velcro female strips 208. The mutual adhesion of the multiple sets of Velcro strips 209 and the Velcro female strips 208 facilitates the convenient disassembly and assembly of the wiping cotton layer 203 and the inner layer 207, simplifying the convenience of replacing and cleaning the wiping cotton layer 203.
[0041] like Figures 1 to 2 As shown, the auxiliary cleaning mechanism 3 is fixedly assembled below the frame 1, and the auxiliary cleaning mechanism 3 includes a dry cleaning layer 301, which is fixedly assembled below the conveyor belt 101. The dry cleaning layer 301 is used to dry clean the conveyor belt 101 after wiping and cleaning.
[0042] like Figures 1 to 2 As shown, the wiping cotton layer 203 is fixedly equipped with multiple groups of evenly distributed cleaning nozzles 302 on one side away from the dry cleaning layer 301. The wiping cotton layer 203 is rinsed and cleaned by spraying cleaning fluid through the multiple groups of cleaning nozzles 302.
[0043] like Figures 1 to 2 As shown, a fixing plate 303 is fixedly connected to one side of the dry cleaning layer 301, and both ends of the fixing plate 303 are fixedly connected to the inner wall of the cleaning box 201. The fixing plate 303 plays a role in assembling and fixing the dry cleaning layer 301.
[0044] like Figures 1 to 2 As shown, a conductive assembly plate 304 is fixedly connected to the side of the multiple cleaning nozzles 302 facing away from the wiping cotton layer 203. The conductive assembly plate 304 is fixedly connected to the inner wall of the cleaning box 201, and the multiple cleaning nozzles 302 are connected through the conductive assembly plate 304. The conductive assembly plate 304 serves as an assembly limit and a connection conductor for the multiple cleaning nozzles 302.
[0045] like Figures 1 to 2 As shown, a delivery connector 305 is fixedly connected to the side of the assembly guide plate 304 facing away from the cleaning nozzles 302, and the delivery connector 305 is arranged through the cleaning box 201. The cleaning liquid is delivered to the multiple groups of cleaning nozzles 302 through the delivery connector 305.
[0046] Specifically, during actual application, the delivery connector 305 is externally connected to a cleaning liquid pressurized delivery component.
[0047] During specific use, the garment to be tested is supported and transported by the movement of the conveyor belt 101. During the movement of the conveyor belt 101, the conveying roller 102 is driven by the transmission gear 204, and the tensioning roller 202 can drive the wiping cotton layer 203 to move under the meshing action of the transmission gear 204 and the driving gear 205, and the conveyor belt 101 is wiped and cleaned by the movement of the wiping cotton layer 203.
[0048] At the same time, a cleaning liquid can be delivered to the assembly guide plate 304 through the delivery joint 305. The cleaning liquid is sprayed toward the wiping cotton layer 203 along the multiple cleaning nozzles 302. By spraying the cleaning liquid onto the wiping cotton layer 203, the wiping cotton layer 203 is rinsed and cleaned, thereby ensuring the cleanliness of the wiping cotton layer 203. After wiping and cleaning, the conveyor belt 101 can be wiped by the dry cleaning layer 301 and the garments can be continuously conveyed, thereby automatically cleaning the conveyor belt 101.
[0049] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.
[0050] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.
Claims
1. A needle detector for garment processing, characterized in that: include: a frame, wherein a conveyor belt is assembled in the frame; A wiping cleaning mechanism is fixedly mounted on one side of the frame, the wiping cleaning mechanism includes a cleaning box, the cleaning box is fixedly mounted below the conveyor belt, a pair of tensioning rollers are rotatably connected in the cleaning box, and a wiping cotton layer is sheathed on the outer side of the pair of tensioning rollers, and the wiping cotton layer is arranged in cooperation with the conveyor belt; The auxiliary cleaning mechanism is fixedly assembled under the frame. The auxiliary cleaning mechanism includes a dry cleaning layer, which is fixedly assembled under the conveyor belt. The side of the wiping cotton layer away from the dry cleaning layer is fixedly assembled with multiple groups of evenly distributed cleaning nozzles.
2. A needle detector for garment processing according to claim 1, characterized in that: A conveying roller is mounted above the cleaning box, the conveyor belt is sleeved on the outside of the conveying roller, and both ends of the conveying roller are rotatably connected to the frame.
3. A needle detector for garment processing according to claim 2, characterized in that: The conveying roller is fixedly connected to one end outside the frame with a transmission gear, and a driving gear is meshed below the transmission gear. The driving gear is fixedly connected to one end of the tensioning roller outside the cleaning box.
4. A needle detector for garment processing according to claim 1, characterized in that: A sundry collection box is slidably mounted below the cleaning box and is arranged just below the wiping cotton layer.
5. The needle detector for garment processing according to claim 1, characterized in that: An inner sleeve layer is sleeved on the outer sides of a pair of tensioning rollers, and a plurality of groups of evenly distributed magic tapes are fixedly connected to the outer sides of the inner sleeve layer.
6. A needle detector for garment processing according to claim 5, characterized in that: A plurality of groups of evenly distributed Velcro strips are fixedly connected to the inner wall of the wiping cotton layer, and the plurality of groups of Velcro strips are arranged correspondingly to the Velcro mother strips.
7. The needle detector for garment processing according to claim 1, characterized in that: A fixing plate is fixedly connected to one side of the dry cleaning layer, and both ends of the fixing plate are fixedly connected to the inner wall of the cleaning box.
8. The needle detector for garment processing according to claim 1, characterized in that: Multiple groups of cleaning nozzles are fixedly connected to an assembly conduction plate on the side facing away from the wiping cotton layer, and the assembly conduction plate is fixedly connected to the inner wall of the cleaning box. Multiple groups of cleaning nozzles are connected through the assembly conduction plate, and the assembly conduction plate is fixedly connected to a conveying joint on the side facing away from the cleaning nozzle, and the conveying joint is set through the cleaning box.