Auxiliary device for mounting precast beam

Through the prefabricated beam installation auxiliary device, the cooperation of guide rails and mobile trolleys, the problem of passing through the prefabricated beam under the dual-machine lifting method is solved, and the stable transfer and efficient installation of the prefabricated beams are achieved.

CN223214457UActive Publication Date: 2025-08-12SICHUAN FIFTEENTH CONSTR CO LTD
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Patent Information

Application Number
CN202422547853.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-21
Publication Date
2025-08-12
Estimated Expiration
2034-10-21

AI Technical Summary

Technical Problem

In the prior art, it is difficult to facilitate the passage of prefabricated beams by means of steel guide and dual-machine lifting.

Method used

A prefabricated beam installation auxiliary device is provided, including guide rails, mobile trolleys, support beams and fixing components. Through guide rails, the moving trolleys and support beams are guided to cooperate, and the prefabricated beams are stabilized by using cranes and beam transport vehicles to reduce the chance of damage.

Benefits of technology

With the steel guide and dual-machine lifting, the via operation of prefabricated beams is simplified, the chance of damage to fixed components and prefabricated beams is reduced, and the installation efficiency is improved.

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Abstract

The utility model discloses an auxiliary device for mounting a precast beam, relates to the technical field of precast beam transportation, and solves the technical problem in the prior art that hole passing is inconvenient when the precast beam is mounted in a manner of matching section steel guide with double-machine lifting. The precast beam installation auxiliary device comprises a guide rail arranged in the first direction; the moving trolley is movably mounted on the guide rail in the first direction; the supporting beam is rotationally mounted on the moving trolley and is used for placing a precast beam; and the fixing assembly is installed on the supporting beam and used for fixing the precast beam. Therefore, the precast beam mounting auxiliary device provided by the utility model is more convenient to transfer and pass through a hole when the precast beam is mounted in a manner of matching section steel guide with double-machine lifting.
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Description

Technical Field

[0001] The utility model belongs to the technical field of prefabricated beam transportation, and particularly relates to a prefabricated beam installation auxiliary device. Background Art

[0002] Currently, many road construction projects require the construction of corresponding bridges, which has led to a sharp increase in the demand for bridges. Most bridges are constructed using precast box girders. Precast box girders are prefabricated at a separate site. After the substructure is completed, they are transported to the erection site using transport equipment and erected using a bridge crane or other lifting equipment. This accelerates project progress and reduces construction time. Different bridge spans require different bridge dimensions.

[0003] However, some highway or municipal bridges today are relatively low from the ground, but the terrain near the bridge is complex, the bridge plane curve radius is small, and it is an S-shaped curve. Therefore, when installing prefabricated box beams and prefabricated T beams, they cannot be erected by bridge erection machines. In order to solve the above problems, a steel guide combined with a double-machine lifting method is adopted during the construction process for installation, but it is not convenient to transfer the through-hole when installing the prefabricated beams. Utility Model Content

[0004] The utility model provides a prefabricated beam installation auxiliary device for solving the technical problem in the prior art that it is inconvenient to pass holes when installing prefabricated beams in a manner of using steel guides in conjunction with double-machine lifting.

[0005] The utility model is achieved through the following technical solutions:

[0006] A prefabricated beam installation auxiliary device, comprising:

[0007] A guide rail is arranged along a first direction;

[0008] A movable trolley, movable along the first direction and mounted on the guide rail;

[0009] A supporting beam, rotatably mounted on the mobile trolley, the supporting beam being used to place the prefabricated beam;

[0010] A fixing assembly is installed on the supporting beam, and the fixing assembly is used to fix the prefabricated beam.

[0011] Furthermore, the mobile vehicle includes:

[0012] There are two longitudinal beams, both of which are arranged along the first direction;

[0013] a bearing plate installed on one side of the two longitudinal beams;

[0014] There are multiple running wheels, and the multiple running wheels are rotatably mounted on the two longitudinal beams respectively, and the multiple running wheels on the two longitudinal beams are arranged in a one-to-one correspondence.

[0015] Furthermore, it also includes a pneumatic brake installed on the load-bearing plate, and the pneumatic brake is used to stop the running wheel.

[0016] Furthermore, it also includes a rotating rod, a circular hole adapted to the rotating rod is opened in the center of the load-bearing plate, one end of the rotating rod is fixedly installed in the center of the supporting beam, and the other end is rotatably installed in the circular hole.

[0017] Furthermore, it also includes a bearing installed between the circular hole and the rotating rod.

[0018] Furthermore, the fixing assembly includes:

[0019] Two positioning plates are installed on the support beam and spaced apart along the second direction, wherein the first direction and the second direction are perpendicular to each other;

[0020] There are two support rods, one end of each of which is hinged to the two ends of the support beam.

[0021] Furthermore, the support rod includes:

[0022] a first rod, one end of which is hinged to the support beam;

[0023] The second rod has a threaded hole at the other end of the first rod, and one end of the second rod is screwed to the other end of the first rod.

[0024] Furthermore, it also includes a pad block, which is used to fasten the prefabricated beam.

[0025] Furthermore, the pad includes:

[0026] First board;

[0027] a second plate, arranged parallel to the first plate;

[0028] A tube body, one end of which is fixedly mounted on the first plate;

[0029] One end of the screw is fixedly mounted on the second plate, and the inner side wall of the tube body is provided with an internal thread, and the other end of the screw is screwed into the tube body.

[0030] Furthermore, it also includes multiple warning lights, which are respectively installed at the front end and the rear end of the mobile vehicle.

[0031] Compared with the prior art, the present invention has the following advantages and beneficial effects:

[0032] The prefabricated beam installation auxiliary device provided by the utility model includes a guide rail, a movable trolley, a supporting beam and a fixing assembly, the guide rail is arranged along a first direction, the movable trolley can be moved along the first direction and installed on the guide rail, the supporting beam is rotatably installed on the movable trolley, the supporting beam is used to place the prefabricated beam, the fixing assembly is installed on the supporting beam, and the fixing assembly is used to fix the prefabricated beam.

[0033] Through the above structure, when installing precast beams by using the steel guide combined with the double-machine lifting method, the precast beam is first transported to the specified position by the beam transport vehicle so that the beam transport vehicle and the guide rail are in the same straight line, and then one end of the precast beam is lifted by the crane and placed on the supporting beam on the mobile trolley. The precast beam is then fixed on the supporting beam by the fixing component to prevent the precast beam from falling from the supporting beam. The beam transport vehicle is then driven to move in the direction close to the guide rail, thereby pushing the mobile trolley to move on the guide rail. After reaching the specified position, the beam transport vehicle stops moving and is driven The thrust for moving the mobile trolley disappears, and the mobile trolley stops moving. Then, the precast beam can be lifted out from the beam transport vehicle and the mobile trolley by the cooperation of two cranes. As for the rotatably installed supporting beam, when the beam transport vehicle needs to make a small turn, it will drive the supporting beam on which the precast beam is placed and the fixed assembly installed on the supporting beam to rotate synchronously on the mobile trolley, reducing the chance of damage to the fixed assembly and the precast beam. Therefore, the precast beam installation auxiliary device provided by the utility model is more convenient to transfer the through hole when installing the precast beam in a way of steel guide and double-machine lifting. BRIEF DESCRIPTION OF THE DRAWINGS

[0034] The accompanying drawings described herein are used to provide a further understanding of the embodiments of the present invention, constitute a part of this application, and do not constitute a limitation of the embodiments of the present invention. In the accompanying drawings:

[0035] Figure 1 A schematic diagram of the structure of a prefabricated beam installation auxiliary device provided in an embodiment of the present utility model;

[0036] Figure 2 Another structural schematic diagram of the prefabricated beam installation auxiliary device provided by an embodiment of the utility model;

[0037] Figure 3 Another structural schematic diagram of the prefabricated beam installation auxiliary device provided by an embodiment of the utility model;

[0038] Figure 4 A schematic diagram of the structure of the prefabricated beam installation auxiliary device provided in an embodiment of the present utility model for transferring prefabricated box beams;

[0039] Figure 5A schematic structural diagram of a prefabricated beam installation auxiliary device for transferring prefabricated T-beams provided in an embodiment of the present utility model.

[0040] Markings and corresponding parts names in the accompanying drawings:

[0041] 1-guide rail, 2-mobile trolley, 21-longitudinal beam, 22-load-bearing plate, 23-travel wheel, 3-support beam, 4-fixing assembly, 41-positioning plate, 42-support rod, 421-first rod, 422-second rod, 5-pneumatic brake, 6-rotating rod, 7-pad, 71-first plate, 72-second plate, 73-tube body, 74-screw, 8-warning light, 9-beam transporter, 10-precast beam. DETAILED DESCRIPTION

[0042] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with embodiments and drawings. The schematic implementation methods of the present invention and their descriptions are only used to explain the present invention and are not intended to limit the present invention.

[0043] It should be noted that when a component is referred to as being “fixed to” or “disposed on” another component, it can be directly on the other component or indirectly on the other component. When a component is referred to as being “connected to” another component, it can be directly or indirectly connected to the other component.

[0044] It should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0045] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature specified as "first" or "second" may explicitly or implicitly include one or more of such features. In the description of this utility model, "plurality" means two or more, unless otherwise specifically defined.

[0046] Example:

[0047] This embodiment provides a precast beam installation auxiliary device for solving the technical problem of inconvenient hole-passing when installing precast beams using a steel guide system and a dual-machine lifting system. The precast beam installation auxiliary device includes a guide rail 1, a movable trolley 2, a support beam 3, and a fixing assembly 4, wherein:

[0048] The guide rail 1 is arranged along a first direction, which is the length direction of the guide rail 1. In a working state, the guide rail 1 is connected to two adjacent cap beams.

[0049] The mobile trolley 2 can be moved along the first direction and installed on the guide rail 1. Optionally, it also includes a rope, one end of which is bolted to the mobile trolley 2 and the other end is connected to the beam transport vehicle 9. In this way, when the mobile trolley 2 is pushed to one end of the guide rail 1 close to the cap beam to be connected, the beam transport vehicle 9 can pull the mobile trolley 2 back to its original position through the rope for the next use.

[0050] The supporting beam 3 is rotatably installed on the mobile trolley 2. The supporting beam 3 is used to place the precast beam 10. When the beam transport vehicle 9 transports the precast beam 10 to a position close to the guide rail 1, one end of the precast beam 10 is lifted by a crane and placed on the supporting beam 3. In this way, the beam transport vehicle 9 transports the precast beam 10 and continues to move in the direction close to the guide rail 1, thereby pushing the mobile trolley 2 connected to the supporting beam 3 to move synchronously on the guide rail 1 until one end of the precast beam 10 is moved to the end of the guide rail 1 close to the cap beam to be connected, thereby achieving the purpose of transferring the precast beam 10 through the hole.

[0051] The fixing assembly 4 is installed on the supporting beam 3, and the fixing assembly 4 is used to fix the prefabricated beam 10. In this way, through the setting of the fixing assembly 4, the probability of the prefabricated beam 10 falling from the supporting beam 3 is reduced. As for the rotatably installed supporting beam 3, when the beam transport vehicle 9 needs to turn slightly, the supporting beam 3 will rotate with the rotation of the beam transport vehicle 9, thereby reducing the probability of the fixing assembly 4 and the prefabricated beam 10 being damaged.

[0052] Through the above structure, when the prefabricated beam 10 is installed by using the steel guide and double-machine lifting method, the prefabricated beam 10 is first transported to the specified position by the beam transport vehicle 9, so that the beam transport vehicle 9 and the guide rail 1 are located in the same straight line, and then one end of the prefabricated beam 10 is lifted by the crane and then placed on the supporting beam 3 located on the mobile trolley 2, and then the prefabricated beam 10 is fixed on the supporting beam 3 by the fixing component 4 to prevent the prefabricated beam 10 from falling from the supporting beam 3, and then the beam transport vehicle 9 is driven to move in the direction close to the guide rail 1, thereby pushing the mobile trolley 2 to move on the guide rail 1, and after reaching the specified position, the beam transport vehicle 9 stops moving. , the thrust driving the moving trolley 2 to move disappears, so that the moving trolley 2 stops moving, and then the precast beam 10 can be lifted out from the beam transport vehicle 9 and the moving trolley 2 by the cooperation of the two cranes. As for the rotatably installed supporting beam 3, when the beam transport vehicle 9 needs to make a small turn, it will drive the supporting beam 3 on which the precast beam 10 is placed and the fixing assembly 4 installed on the supporting beam 3 to rotate synchronously on the moving trolley 2, reducing the probability of damage to the fixing assembly 4 and the precast beam 10. Therefore, through the precast beam installation auxiliary device provided by the utility model, it is easier to transfer the through-hole when installing the precast beam 10 in a way of steel guide and double-machine lifting.

[0053] An optional implementation of this embodiment is as follows: the mobile vehicle 2 includes a longitudinal beam 21, a load-bearing plate 22 and running wheels 23, wherein:

[0054] There are two longitudinal beams 21 , and both longitudinal beams 21 are arranged along the first direction.

[0055] The bearing plate 22 is installed on one side of the two longitudinal beams 21 .

[0056] There are multiple running wheels 23, and the multiple running wheels 23 are rotatably mounted on the two longitudinal beams 21, and the multiple running wheels 23 on the two longitudinal beams 21 are arranged in a one-to-one correspondence. Optionally, there are four running wheels 23, and the four running wheels 23 are respectively located at the four vertices of the same rectangle.

[0057] Through the above structure, the setting of the running wheels 23 enables the mobile trolley 2 to move on the guide rail 1, and the setting of the longitudinal beam 21 makes it easier to install the running wheels 23, while allowing the running wheels 23 on the same side to be located on the same straight line. The setting of the load-bearing plate 22 facilitates the installation of the supporting beam 3.

[0058] Optionally, a pneumatic brake 5 is also included, which is installed on the load-bearing plate 22. The pneumatic brake 5 is used to stop the running wheel 23. In this way, through the setting of the pneumatic brake 5, when the beam transport vehicle 9 stops moving, the pneumatic brake 5 is also used to stop the running wheel 23, thereby avoiding displacement of the mobile trolley 2 during the process of lifting the prefabricated beam 10.

[0059] An optional implementation of this embodiment is as follows: it also includes a rotating rod 6, and a circular hole adapted for the rotating rod is opened in the center of the load-bearing plate 22. One end of the rotating rod 6 is fixedly installed in the center of the supporting beam 3, and the other end is rotatably installed in the circular hole, that is, the axis of the rotating rod 6 is perpendicular to the horizontal plane where the load-bearing plate 22 is located. In this way, through the setting of the rotating rod 6, the supporting beam 3 is rotatably installed on the load-bearing plate 22, so that the supporting beam 3 can rotate on the load-bearing plate 22 along the axis of the rotating rod 6.

[0060] Optionally, a bearing is also included, which is installed between the circular hole and the rotating rod 6. In this way, the friction between the rotating rod 6 and the circular hole is reduced by the setting of the bearing, making it easier for the rotating rod 6 to rotate in the circular hole, thereby facilitating the rotation of the supporting beam 3 on the load-bearing plate 22.

[0061] An optional implementation of this embodiment is as follows: the fixing assembly 4 includes a positioning plate 41 and a support rod 42, wherein:

[0062] There are two positioning plates 41, both of which are installed on the supporting beam 3 and are spaced apart along the second direction. The first direction and the second direction are perpendicular to each other, that is, the second direction is the width direction of the guide rail 1. In the working state, the bottom end of the prefabricated beam 10 is clamped between the two positioning plates 41 to prevent the prefabricated beam 10 from being displaced on the supporting beam 3.

[0063] There are two support rods 42, and one end of the two support rods 42 is hinged to the two ends of the supporting beam 3 respectively. In the working state, the other ends of the two support rods 42 are respectively abutted against the chamfers of the wing plates of the prefabricated beam 10. In this way, through the setting of the two support rods 42, the upper end of the prefabricated beam 10 is pressed tightly between the two support rods 42, reducing the probability of the prefabricated beam 10 tilting during movement.

[0064] Optionally, the support rod 42 includes:

[0065] One end of the first rod 421 is hinged to the supporting beam 3 . Optionally, one end of the first rod 421 is hinged to one end of the supporting beam 3 via a bolt.

[0066] A threaded hole is provided at the other end of the first rod 421, and one end of the second rod 422 is screwed to the other end of the first rod 421. In this way, the screwed second rod 422 makes it easy to adjust the length of the second rod 422 extending from the first rod 421, that is, to adjust the length of the support rod 42, thereby facilitating adaptation to precast beams 10 of different sizes.

[0067] An optional implementation of this embodiment is as follows: it also includes a pad 7, which is used to fasten the prefabricated beam 10. In the working state, the pad 7 is installed between the positioning plate 41 and the prefabricated beam 10, clamping the prefabricated beam 10 between the two positioning plates, further reducing the probability of the prefabricated beam 10 tilting.

[0068] Optionally, the spacer 7 includes a first plate 71, a second plate 72, a tube 73 and a screw 74, wherein:

[0069] The first plate 71 is a rectangular plate.

[0070] The second plate 72 and the first plate 71 are arranged parallel to each other.

[0071] One end of the tube body 73 is fixedly mounted on the first plate 71 and is located at the center of the first plate 71 .

[0072] One end of the screw rod 74 is fixedly mounted on the second plate 72 , and the inner side wall of the tube body 73 is provided with an internal thread, and the other end of the screw rod 74 is screwed into the tube body 73 . In this way, by rotating the screw rod 74 , the length of the screw rod 74 extending out of the tube body 73 can be adjusted, that is, the distance between the first plate 71 and the second plate 72 can be adjusted to accommodate precast beams 10 of different sizes.

[0073] An optional implementation of this embodiment is as follows: it also includes warning lights 8, which are multiple and are installed at the front and rear ends of the mobile cart 2 respectively. The setting of the warning lights 8 makes it easy to observe the position of the mobile cart 2 on the guide rail 1.

[0074] The specific implementation methods described above further illustrate the purpose, technical solutions and beneficial effects of the utility model in detail. It should be understood that the above description is only a specific implementation method of the utility model and is not intended to limit the scope of protection of the utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the utility model should be included in the scope of protection of the utility model.

Claims

1. A prefabricated beam installation auxiliary device, characterized in that: include: A guide rail (1) is arranged along a first direction; A movable trolley (2) is mounted on the guide rail (1) and is movable along the first direction; A supporting beam (3) is rotatably mounted on the mobile trolley (2), and the supporting beam (3) is used to place the prefabricated beam (10); A fixing assembly (4) is installed on the supporting beam (3), and the fixing assembly (4) is used to fix the prefabricated beam (10).

2. The prefabricated beam installation auxiliary device according to claim 1, characterized in that: The mobile vehicle (2) comprises: There are two longitudinal beams (21), and both longitudinal beams (21) are arranged along the first direction; A load-bearing plate (22) installed on one side of the two longitudinal beams (21); There are multiple running wheels (23), and the multiple running wheels (23) are rotatably mounted on the two longitudinal beams (21) respectively, and the multiple running wheels (23) on the two longitudinal beams (21) are arranged in a one-to-one correspondence.

3. The prefabricated beam installation auxiliary device according to claim 2, characterized in that: It also includes a pneumatic brake (5) installed on the load-bearing plate (22), and the pneumatic brake (5) is used to stop the running wheel (23).

4. The prefabricated beam installation auxiliary device according to claim 2, characterized in that: It also includes a rotating rod (6), a circular hole adapted to the rotating rod (6) is opened at the center of the load-bearing plate (22), one end of the rotating rod (6) is fixedly installed at the center of the supporting beam (3), and the other end is rotatably installed in the circular hole.

5. The prefabricated beam installation auxiliary device according to claim 4, characterized in that: It also includes a bearing, which is installed between the circular hole and the rotating rod (6).

6. The prefabricated beam installation auxiliary device according to claim 1, characterized in that: The fixing assembly (4) comprises: There are two positioning plates (41), both of which are mounted on the support beam (3) and spaced apart along the second direction, wherein the first direction and the second direction are perpendicular to each other; There are two support rods (42), and one end of each of the two support rods (42) is hinged to the two ends of the support beam (3).

7. The prefabricated beam installation auxiliary device according to claim 6, characterized in that: The support rod (42) comprises: A first rod (421), one end of which is hinged to the supporting beam (3); The second rod (422) is provided with a threaded hole at the other end of the first rod (421), and one end of the second rod (422) is screwed to the other end of the first rod (421).

8. The prefabricated beam installation auxiliary device according to claim 7, characterized in that: It also includes a spacer (7) used for fastening the prefabricated beam (10).

9. The prefabricated beam installation auxiliary device according to claim 8, characterized in that: The cushion block (7) comprises: First plate (71); a second plate (72) disposed parallel to the first plate (71); a tube body (73), one end of which is fixedly mounted on the first plate (71); One end of the screw rod (74) is fixedly mounted on the second plate (72), and the inner side wall of the tube body (73) is provided with an internal thread, and the other end of the screw rod (74) is screwed into the tube body (73).

10. A prefabricated beam installation auxiliary device according to any one of claims 1 to 9, characterized in that: It also includes a plurality of warning lights (8) which are respectively installed at the front end and the rear end of the mobile vehicle (2).