Active heat preservation embedded pipe type prefabricated wallboard
By embedding snake-shaped pipes inside the wall panel and actively insulated and adjusted with fluid circulation, the problem that traditional wall insulation materials cannot be adjusted in real time is solved, the insulation performance and indoor temperature stability of the wall panel are improved, and energy consumption and maintenance costs are reduced.
Patent Information
- Application Number
- CN202422447572.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-10
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2034-10-10
AI Technical Summary
The insulation performance of traditional wall insulation materials cannot be adjusted in real time, resulting in unstable indoor temperature and problems such as aging and falling off, which is high maintenance costs.
Serpentine pipes are embedded inside the wall panel, and active insulation and adjustment are used to circulate fluids, and real-time monitoring and adjustment are carried out in combination with temperature sensors and data collectors.
It realizes flexibility and reliability of wall panel insulation performance, reduces energy consumption, and improves indoor temperature stability and building energy efficiency.
Smart Images

Figure CN223214757U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of concrete wall panels, in particular to an active heat-insulating tube-embedded prefabricated wall panel. Background Art
[0002] As people's requirements for comfortable living and working environments continue to increase, building energy conservation has become a major issue in today's construction industry. Wall insulation, as a key link in building energy conservation, is of great significance in reducing energy consumption and improving indoor environmental quality.
[0003] Traditional wall insulation technologies typically involve adding insulation materials, such as polystyrene foam (EPS), extruded polystyrene foam (XPS), polyurethane foam, and rock wool, to the exterior or interior of the wall. These materials can, to a certain extent, reduce the wall's heat transfer coefficient and improve insulation performance. However, they have inherent limitations. Firstly, the insulation performance of traditional insulation materials is often static and cannot be adjusted in real time to changes in indoor and outdoor temperatures or user needs. In the event of large fluctuations in outside temperature, the wall's insulation may not always maintain optimal performance, resulting in unstable indoor temperatures, affecting comfort and increasing energy consumption. Secondly, traditional wall insulation materials can develop hollowing, shedding, aging, moisture absorption, and deformation over long-term use, affecting the durability and stability of their insulation performance. Furthermore, once the insulation material is damaged or fails, repair and replacement are often difficult and costly. Utility Model Content
[0004] In response to the above-mentioned technical deficiencies, the present invention provides an active thermal insulation embedded pipe prefabricated wall panel, which embeds pipes inside the wall panel and utilizes the circulating flow of fluid to actively adjust the thermal insulation performance of the wall panel, thereby improving the flexibility, adaptability and reliability of the wall panel insulation.
[0005] In order to achieve the above-mentioned purpose, the present invention adopts the following technical solution: an active insulation embedded tube prefabricated wall panel, comprising a wall body and an embedded tube, the wall body being provided with a window opening, the wall body comprising an exterior finish, an insulation layer, a structural layer and an interior finish, the embedded tube being arranged in a serpentine manner within the structural layer of the wall body, the embedded tube comprising a water inlet and a water outlet, temperature sensors being placed at both the water inlet and the water outlet, and the temperature sensors being electrically connected to a data collector.
[0006] Furthermore, the water inlet and the water outlet are in the same direction, and the water inlet is below the water outlet.
[0007] Furthermore, the placement interval of the embedded pipes is greater than 100 mm and less than 300 mm.
[0008] Furthermore, the prefabricated wall panels also include an external cold and heat source, which is waste heat, solar energy, a cooling tower or an underground pipe. The external cold and heat source is connected through a circulating water pump and an embedded pipe. The water inlet of the embedded pipe is connected to the water inlet of the water distributor of the external cold and heat source. The water distributor is arranged at the top of the external cold and heat source, and the water outlet of the embedded pipe is connected to the water outlet of the water collecting pan of the external cold and heat source. The water collecting pan is arranged at the bottom of the external cold and heat source.
[0009] Compared with the prior art, the advantages and positive effects of the present invention are:
[0010] 1. This utility model can make full use of low-grade cold and heat sources to maximize energy utilization. Low-grade cold and heat sources are mostly renewable or waste heat resources, reducing dependence on high-grade energy, reducing energy consumption and environmental impact;
[0011] 2. The rational distribution of embedded pipes within the wall panels of this utility model ensures more uniform heat and cold transfer, effectively avoiding localized heating that can cause significant temperature gradients in the room. The slow heat transfer characteristics of the circulating water make temperature changes more gradual, reducing the impact of temperature fluctuations on human comfort and creating a more stable and pleasant indoor climate.
[0012] 3. The water in the embedded pipes inside the wall panels of this utility model forms circulating water, which increases the thermal inertia of the wall panels and improves their thermal insulation capabilities. In winter, it can reduce indoor heat loss to the outside; in summer, it can prevent outdoor heat from entering the room, further improving the building's energy efficiency and reducing cooling and heating loads.
[0013] 4. The embedded pipes in the present invention are prefabricated inside the wall panels, thus forming a relatively independent and closed circulation system, thereby reducing the entry of dust and impurities and reducing the probability of system failure. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic diagram of the structure of an active thermal insulation embedded tube prefabricated wall panel of the utility model;
[0015] Figure 2 Schematic diagram of the arrangement of the embedded pipe in this utility model Figure 1 ;
[0016] Figure 3 Schematic diagram of the arrangement of the embedded pipe in this utility model Figure 2 ;
[0017] Figure 4 Schematic diagram of the arrangement of the embedded pipe in this utility model Figure 3 ;
[0018] Figure 5This is a schematic diagram of the connection between the embedded tube prefabricated wall panel and the external cooling and heating sources in the utility model.
[0019] Legend: 1. Wall body; 2. Embedded pipe; 3. Window opening; 4. Temperature sensor; 5. Water inlet; 6. Water outlet; 7. External hot and cold source; 8. Circulating water pump; 9. Water distributor; 10. Water collection tray; 101. Exterior finish; 102. Insulation layer; 103. Structural layer; 104. Interior finish. DETAILED DESCRIPTION
[0020] In order to more clearly understand the above-mentioned purpose, features and advantages of the present invention, the present invention is further described below with reference to the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features therein can be combined with each other without conflict.
[0021] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.
[0022] like Figure 1-5 As shown, the present invention provides an active thermal insulation prefabricated wall panel with embedded tubes, comprising a wall body 1 and embedded tubes 2. The wall body 1 is provided with a window opening 3. The wall body 1 comprises an exterior finish 101, an insulation layer 102, a structural layer 103, and an interior finish 104. The embedded tubes 2 are arranged in a serpentine pattern within the structural layer 103 of the wall body 1, ensuring that the embedded tubes 2 are evenly distributed throughout the wall panel, greatly increasing the contact area between the wall panel and the embedded tubes. The embedded tubes 2 include a water inlet 5 and a water outlet 6. Temperature sensors 4 are placed at each of the water inlet 5 and the water outlet 6. The temperature sensors 4 are electrically connected to a data acquisition device to monitor and provide real-time feedback on the water temperature in the embedded tubes 2.
[0023] The water inlet 5 and the water outlet 6 are in the same direction, and the water inlet 5 is below the water outlet 6, which is conducive to a smoother and more efficient exhaust process.
[0024] The placement spacing of the embedded pipes 2 is greater than 100 mm and less than 300 mm, which can effectively solve the problem of heat accumulation and improve the heat exchange efficiency of the wall panel.
[0025] The prefabricated wall panel also includes an external cold and heat source 7, which is connected to the embedded pipe 2 through a circulating water pump 8. The water inlet 5 of the embedded pipe 2 is connected to the water inlet of the water distributor 9 of the external cold and heat source 7. The water distributor 9 is arranged at the top of the external cold and heat source 7 and can evenly spray hot water on the filler of the external cold and heat source. The water outlet 6 of the embedded pipe 2 is connected to the water outlet of the water collecting pan 10 of the external cold and heat source. The water collecting pan 10 is arranged at the bottom of the external cold and heat source 7 for collecting cooled water.
[0026] The production of the prefabricated wall panel comprises the following steps:
[0027] S1: Place the designed embedded pipe in the mold according to the pre-set pipe layout and pour concrete into the mold;
[0028] S2: After the concrete is fully solidified, the concrete wall is cured;
[0029] S3: After curing is completed, stick the insulation board to one side of the concrete wall to ensure that the insulation board fits tightly to the surface of the concrete wall;
[0030] S4: Plaster the inner and outer surfaces of the concrete wall to ensure the flatness and smoothness of the surface, and finally complete the production of prefabricated wall panels.
[0031] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any other form. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes for application in other fields. However, any simple modification, equivalent change and modification of the above embodiment made according to the technical essence of the present invention without departing from the content of the technical solution of the present invention shall still fall within the scope of protection of the technical solution of the present invention.
Claims
1. An active thermal insulation embedded tube prefabricated wall panel, characterized in that: The system comprises a wall body and an embedded pipe, wherein a window hole is opened on the wall body, the wall body comprises an exterior finish, an insulation layer, a structural layer and an interior finish, the embedded pipe is arranged in a serpentine manner in the structural layer of the wall body, the embedded pipe comprises a water inlet and a water outlet, temperature sensors are placed at both the water inlet and the water outlet, and the temperature sensors are electrically connected to a data collector.
2. The active thermal insulation tube-embedded prefabricated wall panel according to claim 1, characterized in that: The water inlet and the water outlet are in the same direction, and the water inlet is below the water outlet.
3. The active thermal insulation tube-embedded prefabricated wall panel according to claim 1, characterized in that: The placement interval of the embedded pipes is greater than 100 mm and less than 300 mm.
4. The active thermal insulation tube-embedded prefabricated wall panel according to claim 1, characterized in that: It also includes an external cold and heat source, which is waste heat, solar energy, a cooling tower or an underground pipe. The external cold and heat source is connected through a circulating water pump and an embedded pipe. The water inlet of the embedded pipe is connected to the water inlet of the water distributor of the external cold and heat source. The water distributor is arranged at the top of the external cold and heat source. The water outlet of the embedded pipe is connected to the water outlet of the water collecting pan of the external cold and heat source. The water collecting pan is arranged at the bottom of the external cold and heat source.