Sludge treatment equipment for composite gravel bed of shield tunnel

By designing the composite gravel layer sludge treatment equipment of the shield tunnel of electric power-driven trolley and spiral dragon, mechanized transportation is realized, the problem of low efficiency of manual shoveling is solved, and construction efficiency is improved.

CN223215267UActive Publication Date: 2025-08-12CCCC THIRD HARBOR ENGINEERING CO LTD
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Patent Information

Application Number
CN202422414754.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-30
Publication Date
2025-08-12
Estimated Expiration
2034-09-30

AI Technical Summary

Technical Problem

In the construction of existing shield tunnels, the treatment efficiency of the composite gravel layer sludge is low, especially in small quantities, manual shoveling of materials is time-consuming and labor-intensive, which affects the construction efficiency.

Method used

Design a device including an electric drive trolley, a pick-up barrel and a spiral dragon. Use a motor to drive the spiral dragon to rotate for mechanized sludge conveying, and combine an inclined downward trough and feeding tray to achieve automatic conveying.

Benefits of technology

It improves the efficiency of sludge conveying and processing, reduces artificial physical energy consumption, is suitable for narrow tunnel spaces, and supports efficient construction.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses shield tunnel composite gravel layer sludge treatment equipment which comprises an electric drive trolley, a first motor is fixed to the upper surface of one end of the electric drive trolley, a rotating plate is welded and fixed to an output shaft of the first motor, a support is welded to the rotating plate, and an obliquely-arranged material pumping barrel is welded and fixed to the support. A spiral auger is inserted into the material pumping barrel, a second motor used for driving the spiral auger to rotate is further arranged on the material pumping barrel, an obliquely-arranged discharging groove is further formed in the electric drive trolley through two supporting rod fixing frames, a material receiving disc is fixedly connected to the upper end of the discharging groove, and a material guiding disc is fixedly arranged at the upper end of the material pumping barrel in a sleeving mode. According to the shield tunnel composite gravel bed sludge treatment equipment, manual material shoveling is replaced by mechanization, the size is small, movement is convenient, operation is easy and convenient, time and labor are saved during material conveying, convenience and rapidness are achieved, manual physical output is small, the conveying treatment efficiency of composite gravel bed sludge can be greatly improved, the equipment can be used in a narrow tunnel space, and efficient construction is facilitated.
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Description

Technical Field

[0001] The utility model relates to the field of shield tunnel construction, in particular to a shield tunnel composite gravel layer mud slag processing device. Background Art

[0002] Shield tunneling is a fully mechanized construction method in the concealed excavation method. It pushes the shield machine into the ground, and supports the surrounding rock with the shield shell and segments to prevent collapse into the tunnel. At the same time, a cutting device is used to excavate the soil in front of the excavation face, and the soil is transported out of the hole by the excavation machinery. The jack is used to pressurize and push it forward at the rear, and precast concrete segments are assembled. The composite gravel layer mud residue generated during tunnel excavation needs to be processed in time to avoid burying the initially formed tunnel. At present, there are two main ways of transporting and processing composite gravel layer mud residue: mechanical and manual. Due to the large size of the conveying machinery, it is suitable for transporting large amounts of composite gravel layer mud residue. When the amount of composite gravel layer mud residue is small, it is shoveled manually and put into the conveyor vehicle for transportation. However, manual shoveling is time-consuming and labor-intensive, consumes a lot of physical strength, and is inefficient, which is not conducive to efficient construction.

[0003] In order to solve the above problems, we propose a shield tunnel composite gravel layer mud slag processing equipment to improve the shortcomings of the existing technology. Utility Model Content

[0004] The technical problem to be solved by the present invention is to overcome the defects of the prior art and provide a shield tunnel composite gravel layer mud slag processing equipment. In order to solve the above technical problems, the present invention provides the following technical solutions:

[0005] The utility model discloses a shield tunnel composite gravel layer mud slag processing equipment, including an electric-driven trolley, a motor 1 is fixed to the upper surface of one end of the electric-driven trolley, a rotating plate is welded and fixed on the output shaft of the motor 1, a bracket is welded on the rotating plate, an inclined extraction barrel is welded and fixed on the bracket, a spiral dragon is inserted in the extraction barrel, and a motor 2 for driving the spiral dragon to rotate is also provided on the extraction barrel, the electric-driven trolley is also fixed with an inclined discharge chute through two support rods, the upper end of the discharge chute is fixedly connected to a receiving tray, and the upper end of the extraction barrel is sleeved and fixed with a guide tray.

[0006] Preferably, a controller is provided on the handle of the electric-driven trolley, and the controller is electrically connected to the driving motor, motor 1 and motor 2 of the electric-driven trolley.

[0007] Preferably, a hanging frame is welded on the side of the upper part of the pumping barrel, the second motor is fixed on the hanging frame, and the output shaft of the second motor is fixedly connected to the upper end of the spiral dragon.

[0008] Preferably, the material guide tray is further provided with a material discharge trough, and the material discharge trough points to the material receiving tray.

[0009] Preferably, the material guiding tray is located above the material receiving tray.

[0010] Compared with the prior art, the beneficial effects achieved by the present invention are:

[0011] By arranging a motor 1 on the electric-driven trolley, and connecting a pumping barrel to the output shaft of the motor 1, a spiral dragon is arranged in the pumping barrel, and a click 2 is arranged on the top of the pumping barrel. The motor 2 drives the spiral dragon to rotate, and the pumping barrel can be used to feed materials from bottom to top. The motor 1 drives the pumping barrel to rotate, and its position can be adjusted, which is conducive to large-scale and multi-directional material extraction. By arranging an inclined discharge chute on the electric-driven trolley, and a receiving tray is provided on the top of the discharge chute, the composite gravel layer mud residue extracted from the pumping barrel can be received and allowed to slide along the discharge chute into the conveying vehicle. The shield tunnel composite gravel layer mud residue processing equipment with this structural design adopts mechanization instead of manual shoveling, has the advantages of small size, easy mobility, simple operation, time-saving and labor-saving material feeding, convenient and fast, low manual physical labor consumption, can greatly improve the composite gravel layer mud residue transportation and processing efficiency, can be used in a narrow tunnel space, and is conducive to efficient construction. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0013] Figure 1 It is a schematic structural diagram of the utility model as a whole;

[0014] Figure 2 This is a schematic diagram of the structure of the lower material chute and the receiving material chute in the utility model from a top view;

[0015] Figure 3 It is a structural schematic diagram of the material guide tray in the utility model.

[0016] In the figure: 1. Electric-driven trolley; 2. Motor 1; 3. Turntable; 4. Bracket; 5. Extraction barrel; 6. Spiral dragon; 7. Motor 2; 8. Discharge chute; 9. Receiving tray; 10. Guide tray; 11. Controller; 12. Hanging frame; 13. Discharge chute; 14. Support rod. DETAILED DESCRIPTION

[0017] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention and are not used to limit the present invention.

[0018] Example

[0019] like Figure 1-3 The loader 3 is fixed on the upper surface of the loader 1, and a rotating plate 3 is welded on the output shaft of the loader 2. The rotating plate 3 is welded on the rotating plate 3, and an inclined extraction cylinder 5 is welded and fixed on the bracket 4. A spiral dragon 6 is inserted in the extraction cylinder 5, and a motor 2 7 is provided on the extraction cylinder 5 for driving the spiral dragon 6 to rotate. The loader 5 is also fixed with an inclined discharge chute 8 through two support rods 14. The upper end of the discharge chute 8 is fixedly connected to a receiving plate 9, and a guide plate 10 is sleeved and fixed on the upper end of the extraction cylinder 5. The structure of the loader for the composite gravel layer of the shield tunnel is composed of a whole. The loader adopts mechanization instead of manual shoveling, which is small in size, easy to move, simple to operate, time-saving and labor-saving in feeding, convenient and fast, and low in manual physical labor consumption. It can greatly improve the efficiency of transporting and processing the composite gravel layer slag, can be used in a narrow tunnel space, and contributes to efficient construction.

[0020] In this embodiment, a controller 11 is provided on the handle of the electric-driven trolley 1 , and the controller 11 is electrically connected to the driving motor, motor 1 2 and motor 2 7 of the electric-driven trolley 1 for controlling the operation of the device.

[0021] In this embodiment, a hanging frame 12 is welded to the side of the upper part of the extraction barrel 5, the motor 2 7 is fixed on the hanging frame 12, and the output shaft of the motor 2 7 is fixedly connected to the upper end of the spiral dragon 6, which can ensure that the motor 2 7 drives the spiral dragon 6 to rotate smoothly.

[0022] In this embodiment, a discharge trough 13 is also provided on the material guide plate 10, and the discharge trough 13 points to the material receiving plate 9. The material guide plate 10 is located above the material receiving plate 9. When the extraction cylinder 5 rotates, it can also ensure that the extracted composite gravel layer mud falls into the material guide plate 10.

[0023] The principles and advantages of the present invention are as follows: the controller 11 is connected to the power supply, the driving motor on the electric-driven trolley 1 is turned on through the controller 11, the electric-driven trolley 1 is pushed to move, the bottom of the extraction barrel 5 is pushed into the composite gravel layer mud slag pile, and then the conveying trolley for transferring the composite gravel layer mud slag is pushed to the bottom of the discharge chute 8 to receive the material and transfer the composite gravel layer mud slag, and then the motor 2 7 is turned on to rotate the spiral dragon 6, and the composite gravel layer mud slag is pumped from the bottom of the extraction barrel 5 to the top, and then the composite gravel layer mud slag falls into the guide plate 10, and then slides from the discharge chute 13 to the receiving plate 9, and finally slides down to the conveying trolley through the discharge chute 8. When the composite gravel layer slag at the bottom of the extraction cylinder 5 is exhausted, the motor 2 is turned on to rotate the extraction cylinder 5 and adjust its position. Without moving the equipment, the composite gravel layer slag nearby can be extracted. The shield tunnel composite gravel layer slag processing equipment with this structural design adopts mechanization instead of manual shoveling. It has the advantages of small size, easy mobility, simple operation, time-saving and labor-saving material feeding, convenient and fast, low manual physical labor consumption, and can greatly improve the efficiency of conveying and processing composite gravel layer slag. It can be used in a narrow tunnel space, which is conducive to efficient construction.

[0024] Finally, it should be noted that the above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. A shield tunnel composite gravel layer mud slag processing equipment, comprising an electric drive trolley (1), characterized in that: A motor (2) is fixed on the upper surface of one end of the electric-driven trolley (1), a rotating plate (3) is welded and fixed on the output shaft of the motor (2), a bracket (4) is welded on the rotating plate (3), a tilted material extraction barrel (5) is welded and fixed on the bracket (4), a spiral dragon (6) is inserted into the material extraction barrel (5), and a motor (7) for driving the spiral dragon (6) to rotate is also provided on the material extraction barrel (5), and a tilted material discharge chute (8) is fixedly mounted on the electric-driven trolley (1) through two support rods (14), the upper end of the material discharge chute (8) is fixedly connected to a material receiving plate (9), and a material guide plate (10) is sleeved and fixed on the upper end of the material extraction barrel (5).

2. The shield tunnel composite gravel layer sludge treatment equipment according to claim 1, characterized in that: A controller (11) is provided on the push handle of the electric-driven trolley (1), and the controller (11) is electrically connected to the driving motor, motor 1 (2) and motor 2 (7) of the electric-driven trolley (1).

3. The shield tunnel composite gravel layer sludge treatment equipment according to claim 1, characterized in that: A hanging frame (12) is welded on the side of the upper part of the pumping barrel (5), the second motor (7) is fixed on the hanging frame (12), and the output shaft of the second motor (7) is fixedly connected to the upper end of the spiral dragon (6).

4. The shield tunnel composite gravel layer sludge treatment equipment according to claim 1, characterized in that: The material guide plate (10) is also provided with a material discharge trough (13), and the material discharge trough (13) points to the material receiving plate (9).

5. The shield tunnel composite gravel layer sludge treatment equipment according to claim 4, characterized in that: The material guide tray (10) is located above the material receiving tray (9).