Air supply unit, air spring, and vehicle

By installing a drying assembly in the airway of the air supply unit and covering the heating member and the thermally conductive member externally, the problem of poor regeneration effect of the dryer is solved, and the stability of the air drying quality and the service life of the air spring are achieved.

CN223215662UActive Publication Date: 2025-08-12KH ADVANCED SUSPENSION CO LTD
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Patent Information

Application Number
CN202422462478.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-11
Publication Date
2025-08-12
Estimated Expiration
2034-10-11

AI Technical Summary

Technical Problem

During the regeneration process, the dryer of the existing air supply unit fails to reach the expected drying temperature due to the short working time of the compressor during the regeneration process, which affects the drying effect, resulting in moisture accumulation in the air spring and affects the service life.

Method used

A drying component is provided in the airway of the air supply unit, and a heating member and a thermally conductive member are coated on its outside. The heat is uniformly transferred to the drying component through the thermally conductive member, and the power is stably provided by the vehicle power supply to ensure that the drying component is regenerated at a predetermined temperature.

Benefits of technology

It realizes stable regeneration of drying components, ensures air drying quality, extends the service life of air springs, reduces vehicle maintenance frequency, and improves user experience.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an air supply unit, an air spring and a vehicle, relates to the technical field of air suspensions, and aims to optimize the structure of the air supply unit to a certain extent, improve the drying regeneration effect of a drying agent and ensure the air drying quality. The utility model provides an air supply unit which comprises a main body mechanism, a drying assembly and a heating assembly. An air channel is formed in the main body mechanism, the drying assembly is arranged in the air channel, the heating assembly comprises a heating component and a heat conduction component, and the heat conduction component wraps the drying assembly; the heating member is in contact with the heat conducting member.
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Description

Technical Field

[0001] The utility model relates to the technical field of air suspension, in particular to an air supply unit, an air spring and a vehicle. Background Art

[0002] Air springs are widely used because they provide shock absorption and cushioning for vehicles, adapting to road conditions in real time. Existing air springs are equipped with an air supply unit, which supplies and withdraws air to adjust the spring's stiffness. However, since air contains moisture, if this moisture enters the air spring, it will accumulate there, shortening its service life. Therefore, current air supply units are equipped with a dryer to dry the air.

[0003] However, after the dryer absorbs a certain amount of moisture, the internal desiccant needs to be dried and regenerated. At present, the regeneration of the dryer is mostly carried out by using the heat generated by the compressor. However, due to the short working time of the compressor during actual use of the vehicle, in most cases the compressor stops working before the drying temperature required by the dryer is reached, resulting in the dryer being unable to achieve the expected regeneration effect and affecting the drying capacity.

[0004] Therefore, there is an urgent need to provide an air supply unit, an air spring and a vehicle to solve the problems existing in the prior art to a certain extent. Utility Model Content

[0005] The purpose of the utility model is to provide an air supply unit to optimize the structure of the air supply unit to a certain extent, improve the drying and regeneration effect of the desiccant, and ensure the air drying quality.

[0006] The utility model provides an air supply unit, comprising a main body, a drying component and a heating component; an air duct is formed in the main body, the drying component is arranged in the air duct, the heating component comprises a heating component and a heat-conducting component, the heat-conducting component is arranged to cover the drying component; the heating component is in contact with the heat-conducting component.

[0007] Wherein, the heating component is a resistance wire, and the resistance wire is wound around the outside of the heat-conducting component.

[0008] Specifically, the heating component is a PTC thermistor, and the heating block is fixedly connected to the outside of the heat-conducting component.

[0009] Furthermore, the drying component includes a desiccant and a drying cylinder, the desiccant is contained in the drying cylinder, the heat-conducting component is covered on the outside of the drying cylinder, an air inlet and an air outlet are formed at both ends of the drying cylinder, and avoidance portions are formed at both ends of the heat-conducting component corresponding to the positions of the air inlet and the air outlet.

[0010] Among them, the main mechanism includes a pneumatic block, a motor, a compressor and a control component; the motor is connected to the compressor to drive the compressor to provide high-pressure air into the airway, and the control component is connected to the airway to control the opening and closing of the airway.

[0011] Specifically, a plurality of air passages are formed in the pneumatic block, and the control component includes a plurality of valve bodies, and the plurality of valve bodies are connected to the air passages correspondingly.

[0012] Furthermore, the control assembly further includes a control board, which is connected to a plurality of the valve body circuits to control the on and off of the valve bodies.

[0013] Furthermore, a first bearing portion is formed on the pneumatic block, and the plurality of valve bodies are all arranged on the first bearing portion.

[0014] Compared with the prior art, the air supply unit provided by the present invention has the following advantages:

[0015] The air supply unit provided by the utility model includes a main body structure, a drying component and a heating component; an air duct is formed in the main body structure, the drying component is arranged in the air duct, the heating component includes a heating component and a heat-conducting component, and the heat-conducting component is arranged to cover the drying component; the heating component is in contact with the heat-conducting component.

[0016] From this analysis, it can be seen that by arranging a drying component in the air passage of the main body, the passing air can be dried and most of the moisture in the air can be filtered, thereby ensuring the dryness of the air entering the air spring. Accordingly, by arranging a heating component outside the drying component, and the heating component in this application includes a heating member and a heat-conducting member, the heat-conducting member can cover the drying component and fit with the outer wall surface of the drying component, and by arranging the heating component outside the heat-conducting member, the heating member can heat the heat-conducting member, thereby evenly transferring heat to the drying component, thereby achieving dry regeneration of the drying component.

[0017] It is understandable that when the drying component needs to be dried and regenerated, the heating component is energized to generate heat, and the heat is transferred to the outer wall of the drying component by the heat-conducting component, and the drying component is continuously heated, thereby achieving dry regeneration of the drying component.

[0018] Since the present application uses an independent heating component to dry the drying component, it can stably provide heat, so that the drying noise can be stably maintained at a predetermined temperature during the drying process, ensuring the drying and regeneration effect of the drying component. At the same time, since the drying component in the present application is coated with a heat-conducting component, the heat can be further evenly transferred to the drying component through the heat-conducting component, thereby improving the regeneration effect.

[0019] It should be noted that the power source of the heating component in the present application can be the battery in the vehicle, that is, the battery is directly connected to the heating component using a lead, so as to provide stable power for the heating component.

[0020] In addition, the utility model also provides an air spring, comprising the above-mentioned air supply unit.

[0021] The air spring using the air supply unit provided in this application can regenerate the internal drying component after a certain period of use, thereby ensuring the drying effect, preventing a large amount of moisture from entering the air spring through the air, affecting the operation of the air spring, and ensuring the service life of the air spring.

[0022] The utility model also provides a vehicle, comprising a power source and the above-mentioned air spring, wherein the power source is connected to a circuit of the heating component.

[0023] This application directly uses the power supply in the vehicle to provide power for the heating component, can control the heating time according to specific needs, and will not be interfered with by other structures, thereby providing stable heat to achieve drying and regeneration of the above-mentioned drying components, ensuring the service life of the air spring, thereby reducing the frequency of vehicle maintenance and improving user experience. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0025] Figure 1 A schematic diagram of the overall structure of the air supply unit provided in an embodiment of the present utility model;

[0026] Figure 2 This is a schematic structural diagram of the heat-conducting component in the air supply unit provided in an embodiment of the present utility model.

[0027] In the figure: 1-pneumatic block; 2-drying component; 3-heating component; 4-heat conducting component; 5-motor; 6-compressor; 7-control component; 8-power supply. DETAILED DESCRIPTION

[0028] In order to make the purpose, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. The components of the embodiments of the present application generally described and shown in the drawings here can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the application for protection, but merely represents the selected embodiments of the present application. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without making creative work are within the scope of protection of this application.

[0029] In the description of the embodiments of the present application, it should be noted that the terms "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings, or are the orientation or positional relationship in which the utility model product is usually placed when in use. They are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation. Therefore, they should not be understood as limiting the utility model. In addition, the terms "first", "second", "third", etc. are only used to distinguish the description and should not be understood as indicating or implying relative importance.

[0030] Furthermore, terms such as "horizontal" and "vertical" do not necessarily mean that a component must be absolutely horizontal or overhanging, but rather that it can be slightly tilted. For example, "horizontal" simply means that its direction is more horizontal than "vertical," and does not mean that the structure must be completely horizontal, but rather that it can be slightly tilted.

[0031] In the description of the embodiments of the present application, it should also be noted that, unless otherwise expressly specified or limited, the terms "disposed," "installed," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to internal connections between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on the specific circumstances.

[0032] As used herein, the term "and / or" includes any one of the associated listed items and any combination of any two or more items.

[0033] For ease of description, spatially relative terms such as "above," "upper," "below," and "lower" may be used herein to describe the relationship of one element to another element as illustrated in the drawings. Such spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the drawings.

[0034] The terms used herein are intended only to describe various examples and are not intended to limit the present disclosure. Unless the context clearly indicates otherwise, the singular is intended to include the plural. The terms "comprise," "include," and "have" list the presence of stated features, quantities, operations, components, elements, and / or combinations thereof, but do not preclude the presence or addition of one or more other features, quantities, operations, components, elements, and / or combinations thereof.

[0035] Due to manufacturing techniques and / or tolerances, variations in the shapes shown in the drawings may occur. Therefore, the examples described herein are not limited to the specific shapes shown in the drawings but include changes in shapes that occur during manufacturing.

[0036] The features of the examples described herein may be combined in various ways that will be apparent upon understanding the disclosure of this application. Furthermore, although the examples described herein have various configurations, other configurations are possible, as will be apparent upon understanding the disclosure of this application. In addition, the technical solutions between the various embodiments may be combined with each other, but this must be based on the ability of a person of ordinary skill in the art to implement them. When the combination of technical solutions is mutually contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist and is not within the scope of protection claimed in this application.

[0037] like Figure 1 As shown, the utility model provides an air supply unit, including a main body structure, a drying component 2 and a heating component; an air duct is formed in the main body structure, the drying component 2 is arranged in the air duct, the heating component includes a heating component 3 and a heat-conducting component 4, the heat-conducting component 4 is arranged to cover the drying component 2, and the heat-conducting component 4 is in contact with the outer wall surface of the drying component 2; the heating component 3 is arranged outside the heat-conducting component 4 and is in contact with the outer wall surface of the heat-conducting component 4.

[0038] Compared with the prior art, the air supply unit provided by the present invention has the following advantages:

[0039] The air supply unit provided by the present invention, by disposing a drying assembly 2 within the air passage of the main body, can dry the air passing through it and filter out most of the moisture in the air, thereby ensuring the dryness of the air entering the air spring. Accordingly, by disposing a heating assembly outside the drying assembly 2, the heating assembly in this application includes a heating component 3 and a heat-conducting component 4. The heat-conducting component 4 can cover the drying assembly 2 and conform to the outer wall surface of the drying assembly 2. By disposing the heating component 3 outside the heat-conducting component 4, the heating component 3 can heat the heat-conducting component 4, thereby evenly transferring heat to the drying assembly 2, thereby achieving dry regeneration of the drying assembly 2.

[0040] It is understandable that when the drying component 2 needs to be dried and regenerated, the heating component 3 is energized to generate heat, and the heat is transferred to the outer wall of the drying component 2 by the heat-conducting component 4, and the drying component 2 is continuously heated, thereby achieving dry regeneration of the drying component 2.

[0041] Since the present application uses an independent heating component 3 to dry the drying component 2, it can stably provide heat, so that the predetermined temperature can be stably maintained during the drying process, ensuring the drying and regeneration effect of the drying component 2. At the same time, since the drying component 2 in the present application is coated with a heat-conducting component 4, the heat can be further evenly transferred to the drying component 2 through the heat-conducting component 4, thereby improving the regeneration effect.

[0042] It should be noted that the power source 8 of the heating component 3 in the present application can be a battery in the vehicle, that is, the battery is directly connected to the heating component 3 using a lead, so as to provide stable power for the heating component 3.

[0043] Based on the above structure, the present application provides two embodiments of the heating component 3, wherein one heating component 3 is a resistance wire, which is wound around the outside of the heat-conducting component 4 and connected to the power supply 8 line.

[0044] By winding the resistance wire around the outside of the heat-conducting component 4 , the resistance wire can generate heat when power is supplied, so that the heat is evenly conducted to the drying component 2 through the heat-conducting component 4 , thereby achieving drying and regeneration of the drying component 2 .

[0045] It is understandable that since the drying component 2 is not actually a regular structure, if the resistance wire is directly wound on the drying component 2, gaps will inevitably appear. The present application further arranges a heat-conducting component 4. Even if a gap occurs between the resistance wire and the heat-conducting component 4, the area where the gap exists can be filled to a certain extent, making the heat transfer more uniform and improving the regeneration effect.

[0046] Correspondingly, another embodiment of the heating component 3 provided in the present application is a heating block, which is fixedly connected to the outside of the heat-conducting component 4 and connected to the power supply 8 line.

[0047] In this manner, the heating block may be a block-shaped, plate-shaped or strip-shaped structure. When powered on, the heating block generates heat, thereby enabling the heat to be transferred to the drying assembly 2 through the heat-conducting member 4 .

[0048] It is understandable that in this embodiment, the heat generated by the heating block is more concentrated, so the heat can be quickly transferred to the entire contact surface between the drying component 2 and the heat conducting component 4 through the heat conducting component 4, thereby ensuring the drying regeneration effect.

[0049] It should be noted here that the heating block and the heat-conducting component 4 in the present application can be fixedly connected by welding to avoid the heating block from separating during use, resulting in the inability to heat the drying component 2 or even causing damage to the air supply unit.

[0050] Preferably, the heat-conducting component 4 in the present application is made of aluminum or aluminum alloy material, that is, it has good thermal conductivity and a certain strength, thereby playing a role in protecting the drying component 2 to a certain extent.

[0051] Optionally, the drying component 2 in the present application includes a desiccant and a drying cylinder, the desiccant is contained in the drying cylinder, the heat-conducting component 4 is covered on the outside of the drying cylinder, and an air inlet and an air outlet are formed at both ends of the drying cylinder, and avoidance portions are formed at the positions of the air inlet and the air outlet at both ends of the heat-conducting component 4.

[0052] The drying cylinder allows for stable loading of the desiccant, while the air inlet and outlet formed at both ends of the drying cylinder allow for the flow of gas. Accordingly, the heat-conducting member 4 in this application is provided with relief portions at both ends, thereby avoiding obstruction of the airflow to a certain extent and ensuring the normal drying function of the drying assembly 2.

[0053] Alternatively, as Figure 1 As shown, the main mechanism in this application includes a pneumatic block 1, a motor 5, a compressor 6 and a control component 7; the motor 5, the compressor 6 and the control component 7 are all arranged on the pneumatic block 1, and the motor 5 is connected to the compressor 6 to drive the compressor 6 to provide high-pressure air into the airway, and the control component 7 is connected to the airway to control the opening and closing of the airway.

[0054] The pneumatic block 1 can provide a stable installation position for the motor 5 , the compressor 6 and the control component 7 . In fact, the air duct mentioned above in this application is formed in the pneumatic block 1 , and accordingly, the drying component 2 is arranged in the pneumatic block 1 .

[0055] It can be understood that since the air spring needs to realize the process of inflation and deflation, multiple air channels need to be formed in the pneumatic block 1. Accordingly, the control component 7 includes multiple valve bodies, and the multiple valve bodies are connected to the air channels accordingly, so that the connection and closure of different air channels can be achieved through the corresponding valve bodies, thereby realizing the inflation and deflation process of the air spring.

[0056] Optionally, the control component 7 in the present application further includes a control board, which is connected to a plurality of valve body circuits to control the on and off of the valve bodies.

[0057] The control board in the present application may be a PCB board, which is used to realize on-off control of multiple valve bodies, thereby realizing on-off of the air passage, and further realizing the inflation and deflation of the air spring.

[0058] Preferably, if Figure 1 As shown, a first bearing part is formed on the pneumatic block 1 in the present application, and multiple valve bodies are arranged on the first bearing part. The formed first bearing part can provide an installation basis for multiple valve bodies, avoiding the problem of interference between the valve bodies and other structures.

[0059] In addition, the utility model also provides an air spring, comprising the above-mentioned air supply unit.

[0060] The air spring using the air supply unit provided in this application can regenerate the internal drying component 2 after a certain period of use, thereby ensuring the drying effect, preventing a large amount of moisture from entering the air spring through the air, affecting the operation of the air spring, and ensuring the service life of the air spring.

[0061] The present invention further provides a vehicle, comprising a power source 8 and the above-mentioned air spring, wherein the power source 8 is connected to the heating component 3 by a circuit.

[0062] The present application directly uses the in-vehicle power supply 8 to provide power to the heating component 3, which can control the heating time according to specific needs without being interfered with by other structures, thereby providing stable heat to achieve the drying and regeneration of the above-mentioned drying component 2, ensuring the service life of the air spring, thereby reducing the frequency of vehicle maintenance and improving the user experience.

[0063] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. An air supply unit, characterized in that: It includes a main body, a drying component and a heating component; An air passage is formed in the main body structure, the drying assembly is arranged in the air passage, the heating assembly includes a heating component and a heat-conducting component, and the heat-conducting component is arranged to cover the drying assembly; The heating member is in contact with the heat conducting member.

2. The air supply unit according to claim 1, wherein The heating component is a resistance wire, and the resistance wire is wound around the outside of the heat-conducting component.

3. The air supply unit according to claim 1, wherein The heating component is a PTC thermistor, and the heating block is fixedly connected to the outside of the heat-conducting component.

4. The air supply unit according to claim 1, wherein The drying component includes a desiccant and a drying cylinder, the desiccant is contained in the drying cylinder, the heat-conducting component is covered on the outside of the drying cylinder, an air inlet and an air outlet are formed at both ends of the drying cylinder, and avoidance portions are formed at both ends of the heat-conducting component at positions corresponding to the air inlet and the air outlet.

5. The air supply unit according to claim 1, wherein The main mechanism includes pneumatic blocks, motors, compressors, and control components; The motor is connected to the compressor to drive the compressor to provide high-pressure air into the air passage, and the control component is communicated with the air passage to control the opening and closing of the air passage.

6. The air supply unit according to claim 5, characterized in that A plurality of air passages are formed in the pneumatic block, and the control component includes a plurality of valve bodies, which are connected to the air passages accordingly.

7. The air supply unit according to claim 6, wherein: The control assembly further includes a control board connected to a plurality of valve body circuits to control the on and off of the valve bodies.

8. The air supply unit according to claim 6, wherein: A first bearing portion is formed on the pneumatic block, and the plurality of valve bodies are all arranged on the first bearing portion.

9. An air spring, characterized in that: The air supply unit comprises the air supply unit according to any one of claims 1 to 8.

10. A vehicle, characterized in that: The air spring according to claim 9 comprises a power source and the air spring, wherein the power source is connected to the heating element circuit.